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多功能乳品果汁中试生产线

果汁/乳品中试生产线

Dairy and fruit pilot plant/ Food pilot plant

End Products:

fruit juice (clear juice and cloudy juice)

fruit pulp

juice concentrate

pulp concentrate

fermented products

juice beverage

milk (peanut milk, coco milk, mixing milk)

Yogurt (stirred style yogurt or set-style yogurt)

生产产品:

果蔬汁(清汁和浊汁)

果蔬原浆

浓缩汁

浓缩浆

发酵类产品

果汁饮料

酸奶(搅拌型酸奶或凝固型酸奶)


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果汁/乳品中试生产线

Dairy and fruit pilot plant/ Food pilot plant

End Products:

fruit juice (clear juice and cloudy juice)

fruit pulp

juice concentrate

pulp concentrate

fermented products

juice beverage

milk (peanut milk, coco milk, mixing milk)

Yogurt (stirred style yogurt or set-style yogurt)

生产产品:

果蔬汁(清汁和浊汁)

果蔬原浆

浓缩汁

浓缩浆

发酵类产品

果汁饮料

酸奶(搅拌型酸奶或凝固型酸奶)


中试生产线应用特点:

功能齐全:集过重果汁加工、饮料饮品生产、乳制品深加工等多种功能于一体;

完全模拟工业生产线,特别适用于大中院校、科研院所、企业及其研发部门研究产品工艺和教学使用。生产线兼具生产功能,也适用于小农场主加工生产使用;

根据实际需求,易研机械提供单机设备和整线交钥匙工程等多样性服务,满足差异化需求。

生产线功能作用:

此条生产线广泛用于大中院校教学及企业研发中心使用,主要功能为新产品开发制作、新产品口感测试、产品配方研究、配方更新、产品颜色评定、货架期测试等。

DESCRIPTION:

The pilot line completely simulates the industrial production. It can produce several types of market products, i.e. fruit juice, fruit pulp and puree, juice beverage, whole milk, skimmed milk and standardized milk of various fat contents.

It is manufactured to meet the requirements of farms, small enterprise, universities, institutes, enterprises and their R&D department with production capacity of 20L/H---1000L/H. End product package can be plastic pouches, plastic cups, plastic bottles, glass bottles, etc. Worth mentioning, the production technology is designed differently depend on different end product and package type.

果汁/乳品复合中试生产线描述:

果汁/乳品复合中试生产线完全模拟了工业生产。可生产各种类型的市场产品,如果汁、果果蔬原浆、果汁饮料、全脂牛奶、脱脂牛奶和各种脂肪含量的标准化牛奶等。

我司提供的中试生产生产能力为:20L/H---1000L/H,可满足大中院校、科研院所、企业及其研发部门研究产品工艺和教学使用的要求。最终产品包装可以为塑料袋、塑料杯、塑料瓶、玻璃瓶等。值得一提的是,根据最终产品和包装类型的不同,生产工艺也不尽不同,以具体设计为准。

一条完整的果汁/乳品复合中试生产线包含以下工段:

A COMPLETE PILOT LINE INCLUDES THE FOLLOWING SECTIONS:

ONLY FOR FRUIT:

---WASHING CHANNEL ANF CRUSHING.

---PULPING AND SCREW EXTRACTING

---ENZYME SYSTEM (IT IS OPTIONAL, BUT FOR MAKING CLEAR JUICE IS NECESSARY).

---SEPARATION AND FILTRATION.

仅供生产果汁设备工段:

---清洗和破碎;

---榨汁/打浆精制系统;

---酶解系统(可选项,做清汁必须按系统)

---分离和过滤系统。

ONLY FOR DAIRY:

---MILK RECEPTION SYSTEM AND MILK FILTRATION.

---COOLING AND STORAGING SECTION (OPTIONAL).

---MILK BLENDING/ MIXING SYSTEM.

---MILK FERMENTATION (FOR MAKING YOGURT IS NECESSARY).

仅供生产乳品设备工段:

---原奶接收和原奶过滤系统;

---冷却和储存系统(可选项)

---乳品溶糖调配系统;

---乳品发酵系统(制作酸奶之必备系统)

SHARED DEVICES:

---DEAERATING AND HOMOGENIZATION.

---STERILIZATION (FRO YOGURE IS NOT NECESSARY).

---FILLING SYSTEM.

---CIP SYSTEM,etc.

果汁和乳品共用设备工段:

---真空脱气和高压均质系统;

---杀菌系统;

---灌装系统;

---CIP清洗系统等。

果汁/乳品复合中式生产线特点:

1. 技术先进:整合欧洲设计技术,符合欧洲设计标准;

2. 完全模拟工业生产,所有的实验参数都可以扩大到工业生产中;

3. 生产线功能齐全,可以依据实际需求进行功能的删减和增加;

4. 用途广泛:广泛用于大中院校教学使用,同时用于新产品开发制作、新产品口感测试、

产品配方研究、配方更新、产品颜色评定、货架期测试等

5. 主体结构为优质304不锈钢和316L不锈钢;

6. 独立控制系统,配有彩色人机界面触摸屏控制面板;

7. 使用灵活,生产线关键设备可以独立使用,也可作为整条生产线的一个组成使用;

8. 低产能设计:一次实验的原料需求量低。

9. 独立西门子或欧姆龙控制系统。独立的控制面板、PLC和人机界面。

Independent control system adheres to Easyreal's design philosophy:

Realization of automatic control of material delivery and signal conversion.

1. High degree of automation, minimize the number of operators on the production line.

2. All electrical components are international first-class top brands, to ensure the stabilityand reliability of equipment operation;

3. In the process of production, man-machine interface operation is adopted. The operationand state of the equipment are completed and displayed on the touch screen.

4. The equipment adopts linkage control to automatically and intelligently respond to

possible emergencies.

独立控制系统秉承易研机械(Easyreal)的设计理念:

1. 自动化程度高,最大化减少操作人员的数量;

2. 所有电器元件均为国际一流顶级品牌,确保设备运行的稳定性和可靠性;

3. 在生产过程中,采用人机界面操作。设备运行和状态完成并显示在触摸屏上;

4. 设备采用联动控制,对可能发生的突发事件自动、智能化响应。 

Suppliers and brands of components ofcontrol system:

Core and key electrical components are selected from international first-class brands, such as ABB button from Switzerland, Germany Siemens touch screen and PLC, Ddanmark DANFOSS frequency inverter, France SCHNEIDER low-voltage apparatus.

控制系统零部件供应商及品牌:

核心及关键电气元件均选用国际一流顶级品牌,如:

德国西门子(SIEMENS)触摸屏及PLC编程控制器;

丹麦丹佛斯(DANFOSS)变频器;

法国施耐德(SCHNEIDER)低压电器;

台湾亚德客(AIRTEC)气动元件;

瑞士ABB按钮和开关等。