Organic Waste to Fertilizer Production Line
This system delivers a full-chain solution from receiving raw waste to outputting ready-to-use organic fertilizer.
We use heated storage tanks, screw pumps, high-speed colloid mills, and Tube-in-Tube UHT Sterilizer to break down the waste and make it microbiologically safe.
The line supports two fertilizer output formats:
• Liquid fertilizer for direct agricultural use
• Granular fertilizer via drying and pelletizing
Smart automation helps reduce labor while meeting hygienic and output demands. Modular design allows future upgrades and capacity expansion.
This line is designed for municipal waste handling, commercial kitchens, food processing plants, farms, and any facility needing to treat wet or organic waste at medium to large scale.
Customers use it to handle:
• Leftovers and expired food
• Vegetable and fruit peels
• Restaurant kitchen waste
• Agricultural by-products
The line helps reduce waste volume, avoid landfill use, and generate sterilized, saleable by-products like liquid organic fertilizer and pellet fertilizer.
Organic and wet waste contains high moisture, variable composition, and fast microbial growth.
Simple composting is too slow and poses hygiene risks. That’s why UHT sterilization combined with thermal and mechanical treatment is critical.
This system handles:
• Moisture control through heating tanks
• Particle breakdown via colloid milling
• Microbial elimination through UHT heat treatment
Two key difficulties are pumping high-viscosity materials and avoiding pipeline blockages. EasyReal uses screw pumps and agitation tanks to keep everything flowing.
Kitchen waste and food scraps are not “waste”—they contain proteins, fiber, minerals, and organic acids.
When processed properly with UHT sterilization, they become valuable soil-enriching organic fertilizer.
Governments worldwide are pushing bans on landfill use for food waste and are moving toward mandatory sterilization standards. This makes UHT-based waste-to-resource systems a growing global need.
EasyReal’s system helps users turn waste cost into product revenue, while meeting hygiene, safety, and environmental goals.
Start with three key questions:
1. What raw materials do you process—food scraps, vegetables, agricultural waste?
2. What output do you want—liquid fertilizer, pellet fertilizer, or both?
3. What daily processing volume do you need—500kg/hour to 10 tons/hour?
Small kitchens can choose compact modules with single-mode output. Municipal facilities may need full dual-mode lines with drying systems and UHT sterilization units.
We offer tank sizes from 300L to 10000L and line capacities from 0.5 to 10 tons per hour. All systems are easy to adjust and modular for upgrade.
Full Process Path:
1. Heated Holding Tank – keeps waste fluid and warm
2. Screw Pump – pushes material to grinder
3. Colloid Mill – crushes solid particles finely
4. Second Heated Tank – balances flow and heat
5. Second Screw Pump – pushes to thermal unit
6. Tube-in-Tube UHT Heating Sterilizer System – kills pathogens at 135–150°C instantly
7. Third Holding Tank – buffers before output
8. Final Screw Pump – splits flow into two paths
9. Liquid Output – filling machine for liquid fertilizer
10. Solid Output – drying + pelletizing + packing system
Tube-in-Tube UHT System
This is the core unit making the output globally compliant. Waste passes through stainless tubes inside heated jackets. It sterilizes at 135°C or higher within seconds, following food-grade principles, ensuring uniform heating and hygienic safety.
The system works with a wide range of organic, wet, and kitchen waste materials. It can handle chopped vegetables, soup leftovers, sticky sauces, fruits, and more.
You can adjust tank temperatures, pump speeds, milling fineness, and UHT sterilization levels to match material types. The system tolerates fiber-rich, oily, or semi-solid inputs.
You also have full control over output formats:
• Liquid fertilizer for farm spray systems
• Pellet fertilizer for soil enrichment
This flexibility, combined with UHT pathogen control, makes the line ideal for multi-output business models or changing demand cycles.
All contact surfaces use SUS304 or SUS316 stainless steel, resistant to acids, alkalis, and organic residues.
The system integrates self-cleaning tanks, spray balls, and drain lines for fast CIP cycles. Hot water, alkaline, or disinfectant solutions can be circulated easily.
Tube-based UHT heating units have no dead corners and are fully CIP/SIP capable without disassembly, ensuring daily production safety. Drying units also have air filter cleaning and easy-access ports.
The system saves energy via jacketed tanks and recirculated hot water.
Odor is a key concern in wet waste processing. We minimize smells using closed tanks, pressure-balanced valves, and optional odor control modules such as activated carbon filters or ozone.
For outputs, we support both bulk containers and small retail packs:
• Liquid fertilizer: UHT-sterilized, filled into 10–1000L drums
• Solid fertilizer: Pellet form packed in 10–50kg bags
EasyReal also provides printers, labellers, and palletizing units for full-line integration.
EasyReal lines include a PLC + HMI smart control system. Operators monitor all machine statuses on one screen.
You can adjust speed, temperature, pump flow, and CIP/UHT cycles easily. Alarms and maintenance reminders ensure safety.
The control system supports batch tracking, data logging, and optional remote monitoring.
Core electrical components (Siemens, Schneider) guarantee reliability.
Optional modules include:
• Pre-sorting and crushing tables
• Automatic CIP + UHT validation station
• Automatic bagging and palletizer
• Remote monitoring dashboard
This modular design allows rapid scaling and product diversification without replacing the whole system.
Whether you’re building a small facility or a regional-scale project, EasyReal can design a UHT-based line tailored to your needs.
We provide:
• Factory layout planning
• Custom capacity design
• On-site installation & training
• Long-term service and spare parts
Contact our engineering team today. Let’s turn your organic waste problem into a sterilized, profitable fertilizer solution.
