20 to 100LPH UHT Sterilizer Pilot Plant for R&D Research

Short Description:

20 to 100LPH UHT Sterilizer Pilot Plant is specialized developed by EasyReal Tech. with rated flow rate from 20l/h up to 100l/h. The UHT Sterilizer Pilot Plant combines full flexibility with comprehensive monitoring instrumentation which is demanded of research in R&D and Laboratory.

20 to 100LPH UHT Sterilization Pilot Plant adopts mobile modular design which is available for acting as a independent usage by basic unit or, alternatively, as a fully automated whole processing pilot plant with customizable needs. 

Acting as the advanced production technology crystallization, 20 to 100LPH UHT Pilot Plant is no doubt the friendly assistant for developers of R&D, quality assurance and pilot departments, which is combined with the most advanced science and technology.

Act as the professional manufacturer, EasyReal Tech. is well known as it is the State-certified High-tech Enterprise located in Shanghai city, China which has obtained ISO9001 Quality Certification, CE Certification, SGS Certification, etc. Till now, more than 40+ independent intellectual property rights are occupied.


Product Detail

Product Tags

Description

20 to 100LPH UHT Sterilizer Pilot Plant is supplied with 2 inbuilt electric heated boilers, preheating section, sterilization section(holding stage) and 2 cooling sections.

Depend on actual needs from the developers, the UHT Sterilization Pilot Plant could be involved with inline homogenizer (upstream and downstream aseptic type for choice), inline aseptic filler, to build an indirect heat treatment pilot line. Depending on the exact plant you wish to replicate, additional preheating section and cooling sections could be implemented.

The 20 to 100LPH UHT Sterilizer Pilot Plant totally simulates industrial heat, which enable developers to accurately process new different formulas and move them from the R&D Center or Laboratory directly to commercial run quickly and easily.

The 20 to 100LPH UHT Sterilization Pilot Plant has rated flow capacity from 20 l/h to 100 l/h. And it enables you to run a trial with 3 liters of product only, which minimize the amount of product & ingredient that is required for a trial, as well as the time required for preparation, set-up and processing. 20 to 100LPH UHT Pilot Plant will no doubt greatly improve your R&D activity by allowing you to conduct a greater number of trials in 1 working day.

Warmly welcome global friends come for visit, taking trials on 20 to 100LPH UHT Sterilizer Pilot Plant!

Application

1. Different Dairy Products.

2. Plant-based Product.

3. Different Juices & Puree.

4. Different Drinks & Beverages.

5. Health and nutritional products

Benefits

1. Modular Design UHT Pilot Plant.

2. Totally Simulate Industrial Heat Exchange.

3. High Reliability & Safety.

4. Low Maintenance.

5. Easy to Install & Operate.

6. Low Dead Volume.

7. Fully Functional.

8. Inbuilt CIP & SIP.

Parameters

Mini UHT/HTST/Pasteurizer Pilot Unit

1

Name

UHT Pilot Plant Unit

2

Model

ER-S20, ER-S100

3

Type

20 to 100LPH UHT Pilot Plant

4

Power Source

14.4/3 kW/ph, 14.4/3 kW/ph

5

Rated Flow Capacity

20 l/h & 100 l/h

6

Variable Flow Capacity

3 to 40 l/h & 60 to 120 l/h

7

Minimum Batch Feed

3 to 5 l & 5 to 8 l

8

Max. System Pressure:

10 bar

9

SIP function

Inbuilt

10

CIP function

Inbuilt

11

Inline Homogenization

Optional

12

DSI Module

Optional

13

Sterilization Temperature

85~150 ℃

14

Outlet Temperature

Adjustable

15

Holding time

5 &15 & 30 Seconds

16

60S & 300S Holding tube

Optional

Inline Homogenization Unit

1

Name

Inline Homogenization Unit

2

Power Source

1.5/3 kW/ph, 5.5/3 kW/ph

3

Brand

GEA

4

Rated Flow Capacity

30 l/h & 100 l/h

5

Working Pressure

600 bar

Inline Aseptic Filling Unit

1

Name

Inline Aseptic Filling Unit

2

Power Source

0.35/1 kW/ph

3

Main Structure

SUS304 Stainless Steel

4

Positive Pressure Environment

Available

5

Ultraviolet Sterilization

Available

6

Inline SIP

Available

7

Inline CIP

Available

8

Temperature Sensor & Display

Available

9

Sewage Discharge Tube

Available

Reliable Lab & Pilot Plant for Trials before Upscaling to Commercial Production

The Modular 20 to 100LPH UHT Sterilizer Pilot Plant totally simulates Industrial Production run which build the bridge from R&D center to Industrial Production run. All the Experimental data obtained on UHT Sterilization Pilot Plant could be completely copied to commercial run.

Different Trials are conducted at 20 to 100LPH UHT Sterilizer Pilot Plant where you can formulate and process products at different conditions with hot-filling process, HTST Process, UHT process and Pasteurization process.

During each test, processing conditions are recorded using computerized data acquisition, enabling you to review them for each batch separately. This data is extremely useful in fouling studies where burn-on of different process tests are compared so formulas can be modified to optimize their quality and run time.

Let 20 to 100LPH UHT Sterilization Pilot Plant become your friendly assistant for your research before upscaling to commercial run.

Key Components

1. UHT Pilot Plant Unit 

2. Inline Homogenizer

3. Aseptic Filling System

4. Ice Water Generator

5. Air Compressor

Welcome for Visit & Taking Trials

20 to 100LPH UHT Sterilizer Pilot Plant is well known by its high quality and reliability. Till now, it has become the friendly assistant for many World -renowned enterprises. With over 20-year experience, combined with the most advanced science and technology, EasyReal Tech. has much practical application experience for supplying mini UHT Sterilizer Pilot Plant to meet different actual needs.

We warmly welcome global friends to come for visit, taking trials and inspect EasyReal’s Shanghai Factory which is located in Shanghai city, China.


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