Aseptic Filling Machine and System

Short Description:

The aseptic filling machine is connected with the Sterilizer directly; it will fill the products into aseptic bags after sterilizing. Actually, the aseptic filling system consists of the sterilizer and the aseptic filler. The product will be sterilized and cooled to the ambient temperature, then be conveyed to the aseptic filler by the connecting tubes. The product will never be exposed in the air during the process and will be filled into the aseptic bags in the filling chamber of the filler that is protected by the steam. So, the whole process will be made in a closed and safety aseptic system.

Product Detail

Product Tags


1. The aseptic filler is composed of independent Simens control system, filling head (single head and double heads for choice, depend on the capacity), inspection window and lifting platform, and metering system (flow meter or electric weighing sensor, depend on the material and volume of aseptic bags).

2. PLC automatic control, touch screen to do parameter setting, the lifting platform can lift automatically during the filling to avoid the second pollution caused by the lifting of filling head.

3. When it reaches the setting volume, filling machine can seal the lid automatically then the lifting platform rotary to prepare the next barrel.


1). Main structure is highi-quality SUS 304 stainless steel.

2). Combined Italian technology and conform to Euro-standardoffer

3). Equipped with flow meter or electric weighing sensor, depend on the material and volume of aseptic bags .

4). Provide several security measures (position controlling, computation controlling, temperature controlling) to prevent the machine from destroying and guarantee the product’s quality.

5). Mirror welding tech to ensure tidy and smooth welding line.

6). Independent Siemens control system. PLC control and human machine interface (English/Chinese) and manual button control as alternative.

7). Products’ valves, filler head and other moving parts have steam barrier for protection.

8). Keep the filling chamber sterilized all the time using steam protection.

9). CIP and automatic SIP available together with sterilizer.

10). Easily adjustable with simple change parts according to the aseptic bag volume and size.

11). When shifting the aseptic bag or some thing wrong with the filler, the product will be auto backtracked into the buffer tank before the UHT sterilizer.

Product Showcase

Double-head (3)
Double-head (4)
Double-head (5)
Double-head (2)

The Control System Adheres to Easyreal's Design Philosophy

1. High degree of automation, minimize the number of operators on the production line.

2. All electrical components are international first-class top brands, to ensure the stability and reliability of equipment operation;

3. In the process of production, man-machine interface operation is adopted. The operation and state of the equipment are completed and displayed on the touch screen.

4. The equipment adopts linkage control to automatically and intelligently respond to possible emergencies;

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