Clean-in-Place (CIP) rau Viscous Fluids: Challenges & Solutions in Food Plants

Cov lus piav qhia ntawm EasyReal CIP Systems rau cov kua dej viscous

EasyReal covCIP Systems rau viscous kua ntau lawm kabintegrate high-pressure circulation, jacketed heating, thiab turbulence-inducing design kom zoo tshem tawm cov seem ntawm cov kav dej, tso tsheb hlau luam, thiab cov khoom siv. Ib txwm siv CIP systems feem ntau tawm tsam nrog cov nplaum los yog qeeb-ntws, tab sis EasyReal kov yeej qhov no los ntawm cov tshuab engineering nrog kev ua kom zoo tshaj plaws, nce turbulence zones, thiabmeej thermal tswj.

Qhov system muaj xws li:

• Ua ntej yaug, alkali ntxuav, kua qaub yaug, thiab zaum kawg yaug modules.

• xaiv taurecirculation voj voograu dej thiab tshuaj ntxuav tes rov siv dua.

• Compatibility nrogtsho tank, inline mixers, thiabhigh-viscosity twj tso kua mis.

EasyReal CIP system xyuas kom meejyam khoom poob tsawg heev, ceev ceev lub sij hawm, thiabautomated validation cov ntaub ntawv-Txhua yam tswj tau los ntawm kev nkag siab HMI interface. Cov yam ntxwv no tsis tsuas yog txhim kho kev nyab xeeb ntawm cov zaub mov tab sis kuj txo cov dej, lub zog, thiab kev siv tshuaj lom neeg, ua rau lawv zoo tagnrho rau cov nroj tsuag siv zog mus rau kev tsim khoom lag luam.

Daim ntawv thov scenarios ntawm EasyReal CIP Systems

EasyReal's CIP cov kev daws teeb meem tau dav siv hauv kev lag luam qhov twghigh-viscosity cov ntaub ntawvmuaj tam sim no, suav nrog:

• Txiv lws suav muab tshuaj txhuam thiab puree ntau lawm kab

• Condiments thiab savory sauces, xws li chili sauce, ketchup, mayonnaise

• Txiv hmab txiv ntoo concentrate thiab jam nroj tsuag

• Peanut butter thiab txiv ntseej kis factories

• Confectionery thiab khoom noj siv mis, nrog rau condensed mis nyuj thiab flavored cream

Hauv cov kev teeb tsa no,tsoos phau ntawv tuyog kev ua haujlwm hnyav, tsis sib xws, thiab siv sijhawm ntev. EasyReal automates cov txheej txheem no nrog high-efficiencyClean-in-Place systems, tshwj xeeb tuned los liscov ntaub ntawv tsis tshua muaj shear-sensitivethiabcov khoom sib xyaw ua ke. Qhov system adaptability thoob plawsbatch thiab nruam ntau lawm kabua rau nws yog ib qho kev daws teeb meem zoo tshaj plaws rau cov khoom noj khoom haus thoob ntiaj teb cuam tshuam nrogntau yam khoom sib txawv.

Cov kua nplaum nplaum yuav tsum tau ua cov kab tshwj xeeb

Cov khoom xyaw viscous xws li purees, kua ntses tuab, thiab txiv ntoo pastes nthuav tawmtsis yog-Newtonian flow cwj pwm, txhais tau tias lawv tsis kam txav mus los txawv ntawm kev ntxhov siab. Cov cuab yeej ntawm lub cev no ua rau muaj kev nyuaj siab loj xws li:

• Residue buildup nyob rau hauv qhov chaw tuag

• Cov dej tsis zoo thaum lub sij hawm yaug mus

• Inefficient ntws nyob rau hauv kab rov tav los yog txoj kab nqes qis

• Retention ntawm allergens los yog tsw tebchaw

Tsis tas li ntawd, cov ntaub ntawv no nyiam tsimzaj duab xisntawm cov khoom siv, uas tuaj yeem ua rau muaj kab mob microbial yog tias tsis raug tshem tawm. EasyReal daws cov teeb meem no los ntawm kev hloov kho:

• Pipe diameters thiab nqes hav

• Txau lub pob txoj haujlwm thiab lub nozzle siab

• Cua sov profiles thiab flushing sequences

Tsuas yog nrog cov ncauj lus kom ntxaws customization tuaj yeem CIP system rau cov kua dej khov ua tiavCov qauv kev tu-hauv-qhov xav tau los ntawm HACCP thiab FDA raws tu qauv.

Auto-Generated Adaptive Paragraph: Khoom Kev Nyab Xeeb thiab Kev Noj Qab Haus Huv

Cov khoom noj nkig-tshwj xeeb yog cov nplua nuj nyob hauvnatural qab zib, roj, thiab proteins- tshwj xeeb tshaj yog ua rau kev loj hlob ntawm microbial yog tias tu tsis txaus. Residual buildup tuaj yeem ua raubiofilm tsim, cross-contamination, lossis txawm tias cov khoom rov qab los. CIP systems tsim rau cov khoom lag luam no yuav tsum suav tsis yog rau kev tu kom zoo tab sis kuj rauvalidation thiab traceability.

EasyReal systems muaj xws li:

• Kev txheeb xyuas raws li kev ntsuas sensorntawm qhov kub thiab txias

• Automated tsab ntawv ceeb toom tiamrau txhua lub voj voog tu

• Kev koom ua ke nrogdigital recipe systemskom phim kev siv tu nrog cov khoom tshwj xeeb (piv txwv li, txiv hmab txiv ntoo jam kab vs. txiv laum huab xeeb kab)

Nrog rau kev tsom mus ntxivkev cai zaub mov kev nyab xeebthiabthoob ntiaj teb cov qauv export, ib qho viscous-CIP kev daws teeb meem tsis yog xaiv tau lawm - nws yog qhov tseem ceeb.

Yuav ua li cas xaiv txoj cai CIP System rau viscous kua

Kev xaiv txoj cai CIP yog nyob ntawm ntau qhov sib txawv tseem ceeb:

• Muaj peev xwm ntau lawm: Cov ntim ntau dua tuaj yeem xav tau ntau lub voj CIP lossis loj dua lub tso tsheb hlau luam.

• Cov khoom lag luam: Cov kab hloov ntawm cov txiv hmab txiv ntoo purees, mis nyuj pastes, thiab condiments xav tau ntau lub voj voog hloov pauv.

• Cov yam ntxwv ntawm residue: Cov khoom nplaum, kub-rhiab heev, lossis cov khoom siv roj nplua nuj xav tau cov tshuaj ntxuav tes tshwj xeeb thiab cov tshuaj ntxuav tes.

• Kab layout: Ntev, kab rov tav kav vs. compact skid-mounted systems cuam tshuam lub twj tso kua mis siab thiab nozzle tso.

EasyReal muajModular CIP configurations:

• Kev teeb tsa ib lub voj lossis ntau lub voj

• Tsis siv neeg valve pawgcais cov seem

• Lub zog rov qab systems(piv txwv li, tshav kub exchangers ntawm xa rov qab kab)
  Peb cov engineers muab tag nrho ntawm qhov chaw kuaj xyuas thiab simulations los txiav txim qhovkev teeb pom kev zoo rau koj cov xwm txheej tsim khoom tshwj xeeb.

Flow Chart of CIP Process for Viscous Fluid Lines

Hauv qab no yog ib qho CIP ib ntus engineered rauviscous khoom noj kab, nrog kev xav hauv ntiaj teb tiag hauv siab:

1. Ua ntej yaug nrog dej sov: Tshem tawm cov khoom seem; flushes twj tso kua mis kab noj hniav thiab cov yeeb nkab khoov.

2. Alkaline ntxuav lub voj voog: Siv cov tshuaj ntxuav tes uas muaj pH siab, qhov kub siab (60–85°C), thiab turbulence boosters kom zom cov rog thiab cov protein.

3. Intermediate yaug: Tshem tawm cov tshuaj detergent residues thiab stabilizes kub.

4. Acid ntxuav (yog tias xav tau): Targets ntxhia nplai thiab pectin-raws li deposits ntawm txiv hmab txiv ntoo purees los yog kua ntses.

5. Thaum kawg yaug nrog dej huv: Ua kom tsis muaj tshuaj lom neeg; npaj qhov system rau kev tsim khoom tom ntej.

6. Xaiv kom tsis muaj menyuam(piv txwv li, chav txhaj tshuaj lossis tshuaj tua kab mob): Siv rau hauv aseptic lossis export-qib cov khoom lag luam.

EasyReal lub tshuab tswj tau kho tus nqi ntws, lub sijhawm, thiab lub zog dynamically raws liviscosity profilesthiab cov ntaub ntawv lub voj voog dhau los.

Cov cuab yeej tseem ceeb hauv CIP System rau viscous fluids

Ib tug muaj zogClean-in-Place (CIP) systemrau cov kua dej khov yog nyob ntawm kev sib xyaw ua ke zoo ntawm cov khoom siv lub hom phiaj. EasyReal muab cov khoom sib xyaw ua ke ntawm cov khoom sib xyaw, txhua tus haum rau qhov tshwj xeeb xav tau ntawmhigh-viscosity khoom ib puag ncig:

① High-Shear CIP Circulation Pump
Tsim los xa cov turbulent ntws los ntawm cov khoom ntom ntom, nplaum. Cov twj no muaj peev xwmnthuav impeller clearance, thermal kuj, thiab rov qab-flush muaj peev xwm kom tsis txhob txhaws. Piv nrog rau cov twj centrifugal txheem, EasyReal's CIP twj tso kua mis tswj kev ruaj khov txawm tias nyob hauvpiping systems nrog residue luag.

② Jacketed Cleaning Solution Tank
Tswj qhov kub thiab txias (± 1 ° C) ntawm cov xov xwm tu. Qhov no yog qhov tseem ceeb rau kev zom cov rog, emulsified residues, thiab pectin films. Lub tsho tsho tsim tiv thaiv cov cua sov hauv zos thiab txhawb nqa cua sov tas li thaum lub sijhawm mus ntev.

③ Multi-Position Spray Balls & Turbine Rotors
Kev koom ua ke hauv kev sib xyaw tso tsheb hlau luam thiab tuav cov nkoj, EasyReal'sturbine tsuag taub haumuab dynamic 360 ° kev pab them nqi. Muab piv rau cov tshuaj tsuag zoo li qub, cov rotors notxo qis qhov ntxoov ntxoo, txo kev siv tshuaj lom neeg, thiab txhim khontxuav kev ua tau zoo hauv cov fab ntawm lub tank.

④ Automated Valve Manifold pawg
Pab kom zoned tu, tiv thaiv kev sib kis kab mob, thiab kev siv lub voj voog rov siv dua. Nrog tag nrho PLC kev koom ua ke, lub kaw lus tuaj yeem xaiv cais tawmfilling kab, pasteurizers, los yog homogenizersthaum ntxuav.

⑤ Inline Conductivity & Flow Sensors
Xyuas kom meejdetergent concentrationthiab txheeb xyuas cov kauj ruam yaug ua tiav. Qhov no tshem tawm phau ntawv pov thawj thiab enablesauto-cycle validationnrog tag nrho cov digital traceability.

⑥ Heat Exchanger Integration Module
xaiv tauphaj kub exchanger unitsrov qab cua sov los ntawm kev siv CIP kev daws teeb meem, txo kev siv hluav taws xob mus txog 30%. Qhov no module yog tshwj xeeb tshaj yog pab tau rautxiv hmab txiv ntoo sauce thiab jam ntau lawm kab, qhov chaw tu qhov kub thiab txias.

Ua ke, cov khoom no tsim ib qhokaw-loop, high-efficiency, nws pib-tsim pov thawj CIP platformnpaj kom tau raws li cov qauv kev lag luam khoom noj thoob ntiaj teb.

Material Adaptability & Output Flexibility

Cov kua dej ua kua nplaum feem ntau cuam tshuam nrog ntau yam ntawm cov khoom siv raw, txhua qhov qhia txog kev sib tw tu tshwj xeeb. EasyReal's CIP systems yog tsim los raudav khoom adaptability, npog ob qho tib si cog-raws li cov khoom siv mis nyuj thiab khoom noj khoom haus:

• Txiv lws suav muab tshuaj txhuam & txiv hmab txiv ntoo pulps： Cov ntsiab lus fiber ntau thiab pectin xav tau lub voj voog alkali ntev thiab kho cov kua qaub.

• Peanut butter & txiv ntseej pastes: Roj-hnyav residues xav tau surfactant-enhanced detergents thiab siab ntxuav kub.

• Condensed mis nyuj & mis nyuj concentrates： Yuav tsum muaj kev tswj hwm nruj thiab kev tiv thaiv kab mob nrog dej kub thiab chav ua kom tsis muaj menyuam.

• Mixed sauces thiab condiments： Yuav tsum tuav ob theem roj thiab ntu ntu, yuav tsum tau ua dual-ua haujlwm tu logic.

Ntxiv mus, cov kab uas hloov ntawm cov khoom (xws li, los ntawm mango pulp mus rau chili sauce) tau txais txiaj ntsig los ntawmpre-programmed CIP zaub mov txawvkhaws cia hauv EasyReal HMI. Lub CIP system kho kev siv tu thiab lub sijhawm voj voog raws li cov khoom tsim ua ntej, ua kom muaj zogkev hloov pauv sai nrog cov khib nyiab tsawg.

Sanitary Design and Cleaning Systems (CIP/SIP)

Kev huv huv yog lub hauv paus ntawm EasyReal cov khoom siv tswv yim. Txhua CIP system rau viscous kua integratessanitary-qib Cheebtsam, xyuas kom tsis muaj microbial hotspots, allergen retention, lossis cov ceg tuag hauv cov txheej txheem.

Cov yam ntxwv tseem ceeb sanitary tsim muaj xws li:

• Tag nrho cov hlau stainless AISI 316L tiv tauj qhov chaw, electropolished rau ≤0.4 µm Ra rau qhov tsawg kawg nkaus residue adherence.

• Self-draining yeeb nkabnrog txoj kab nqes tsim thiab kev sib txuas tsis muaj crevice.

• EHEDG-ua raws li kev nyiam huv li qub thiab cov ntsaws ruaj ruajresistant rau tshuaj degradation.

• Compatibility nrogSIP (Sterilization-hauv-Place)modules rau ultra-siab tu kab.

Tsis tas li ntawd, EasyReal muaj kev xaivauto-reporting softwareuas teev txhua lub voj voog CIP / SIP nrog:

• Pib / xaus sijhawm

• Kub nkhaus

• Chemical concentration profile

• Flow pov thawj

Cov cav no xyuas kom ua raws liISO 22000 Daim Ntawv Pov Thawj, FDA CFR 21, thiabHACCP raws tu qauv, uas yog tshwj xeeb tshaj yog tseem ceeb rau exporters ntawmpurees, kua ntses, thiab cov khoom npaj ua noj.

Auto-Generated Adaptive Paragraph: Energy Efficiency & Environmental Sustainability

Tshaj li kev tu cev, EasyReal's viscous-kua CIP systems yog optimized rauzog efficiency thiab sustainability. High-viscosity ntau lawm kab feem ntau yog siv zog los ntxuav, tab sis peb lub tshuab siv ob peb technologies los txo hneev taw:

• Dej & tshuaj rov siv logic: Lub kaw lus rov qab siv ib nrab yaug thiab cov tshuaj alkali rau kev ntxuav ua ntej, txiav cov tshuaj ntxuav tes kom txog li 40%.

• Thaum tshav kub kub zog rov qab: Plate heat exchangers rov qab siv cov cua sov los ntawm kev rov qab mus, txo qhov kev cia siab ntawm boiler.

• Cycle optimization algorithms: Adaptive logic txo cov sij hawm yaug thaum inline sensors pom qhov seem tsawg, tshem tawm cov dej tsis tsim nyog.

Cov yam ntxwv no ncaj qha txhawb cov hom phiaj ntawmKev ua raws li ESGthiabcarbon footprint txo, ua EasyReal ua tus khub muaj zog rau cov khoom lag luam thoob ntiaj teb tsom rau daim ntawv pov thawj ntsuab, xws liLEED, ISO 14001 Daim Ntawv Pov Thawj, los yogBRCGS sustainability teg num.

Ntse Tswj System los ntawm EasyReal

EasyReal's CIP systems rau viscous kua yog powered los ntawmadvanced PLC + HMI tswj vaj huam sib luag, ua rau kev khiav hauj lwm precision thiab user-friendly interface. Cov yam ntxwv tseem ceeb ntawm lub ntse tswj module muaj xws li:

• Pre-programmed CIP daim ntawv qhia database: Cov neeg ua haujlwm tuaj yeem xaiv cov txheej txheem tu raws li cov khoom lag luam yav dhau los (piv txwv li, kua ntses vs. mango puree), ua kom muaj kev sib tw.

• Real-time saib xyuas dashboard: Qhia ntsuas kub, siab, conductivity, thiab flowrate graphs rau txhua txoj kab active.

• Nws pib yuam kev nrhiav kom paub: Alarms rau sensor drift, valve malfunction, los yog flow disruption txo downtime thiab tu nqi.

• Daim ntawv qhia xauv thiab tswj kev nkag: Tiv thaiv kev hloov pauv tsis tau tso cai, txhim kho kev sib xws ntawm kev tu lub voj voog.

• Chaw taws teeb tswj module(optional): Ua kom muaj kev daws teeb meem rau tej thaj chaw deb thiab kev hloov pauv ntawm kev ruaj ntseg VPN txuas.

EasyReal koom ua ke zoo nrog SCADA lossis MES platforms uas twb muaj lawm, tso caikev sib koom tes thoob plaws lub Hoobkas, traceability, thiabdigital validationntawm cov txheej txheem kev nyab xeeb zaub mov.

Optional Functional Units & Modular Upgrades

Txhawm rau ua pov thawj yav tom ntej koj cov peev txheej CIP, EasyReal muab ntau yammodular extensions thiab xaiv chav nyobuas nthuav cov peev txheej system:

• Chav ua kom tsis muaj menyuam: Rau aseptic ib puag ncig lossis export-qib ntau lawm.

• Mobile CIP swb: Zoo tagnrho raumulti-line factories, tso cai rau kev xa tawm yooj yim hla cov chaw ua haujlwm.

• Auto-dosing tshuaj modules: Rau kev tswj xyuas meej txog kev siv tshuaj ntxuav tes thiab cov kua qaub nrog cov tswv yim me me.

• UV lossis ozone huv theem: Ntxiv cov tshuaj tua kab mob uas tsis yog cua sov, tshwj xeeb tshaj yog muaj txiaj ntsig hauvorganic los yog me nyuam cov kab ua zaub mov.

• Dual-Circuit Configuration: Tso cai rau kev tu ib txhij ntawm ob qhov chaw tsim khoom sib cais, ua kom lub sijhawm ua haujlwm.

Tag nrho cov modules yog tsim nrogplug-and-play architecture, kom ntseeg tau tias muaj kev cuam tshuam tsawg kawg thaum hloov kho dua tshiab. Txawm hais tias nthuav dav lossis hloov cov khoom lag luam tsom, EasyReal's modular CIP ecosystem loj hlob nrog koj lub Hoobkas.

Npaj los tsim Koj CIP System rau Kev Ua Zaub Mov Nplej?

Yog tias koj cov kab ntau lawm tawm tsam nrog kev ntxuav cov kua ntses tuab, txiv hmab txiv ntoo purees, txiv ntseej pastes, lossis cov khoom siv mis nyuj muaj viscosity, EasyReal muaj cov kev daws teeb meem uas koj xav tau. PebClean-in-Place systems rau viscous kuatwb tau pab cov neeg siv khoom thoob plawsAsia, Europe, Middle East, thiab Asmeskas, nrog cov txiaj ntsig pov thawj hauv kev txo cov sij hawm tu, kev siv dej, thiab kev pheej hmoo kis kab mob.

Los ntawm thawj txheej txheem auditing rau3D layout kev npaj, kev teeb tsa, kev ua haujlwm, thiabkev cob qhia tom qab muag, EasyReal ua kom txoj kev siv tau zoo. Txawm hais tias koj tab tom txhim kho txoj kab qub txeeg qub teg los yog tsim lub Hoobkas tshiab, peb cov kev daws teeb meem CIP yog tsim raukoj lub peev xwm, qhov chaw txwv, thiab lub hom phiaj kev nyiam huv.