Kev Ua tiav Acai los ntawm cov txiv hmab txiv ntoo tshiab mus rau cov khoom lag luam npaj rau kev ua lag luam
EasyReal tsim cov kab puv ntoob rau cov kua txiv acai berry, thiab puree. Cov txheej txheem pib nrogtxiv pos nphuab tshiab los yog khov, thiab tswj txhua theem—kev txheeb xyuas, kev zom, kev kho mob enzymatic, kev ua kom pom tseeb, kev ua kom qhuav, kev ua kom tsis muaj menyuam, thiab kev sau.
Cov txiv hmab txiv ntoo Acai muaj cov roj ntau thiab cov tawv tuab. Qhov no ua raukev tshem tawm cov noob thiab pulping txiastseem ceeb rau kev tsim khoom thiab saj. Pebacai pulping tshuabsiv cov tshuab rotor-stator kom raug kom tshem tawm cov noob thaum tseem khaws cov pulp nplua nuj nrog kev sib hloov ceev 1470 rpm.
Peb muab ob qho tib sibatch thiab tas mus li pasteurizationcov kev xaiv. Rau cov kua txiv hmab, cov khoom raug tua kab mob ntawm 95–110 ° C sivcov raj hauv cov raj sterilizers. Kua txiv hmab txiv ntoo tau ua kom meej los ntawmkev ua kom cov kua qaub (enzymatic hydrolysis)thiab cov centrifuges decanter ceev ceev.
Rau kev tsim cov hmoov, cov kua txiv hmab txiv ntoo mus dhauqhov nqus tsev concentrationua raws licov tshuab ua kom qhuav khov, nrog rau cov dej noo tswj tau qis dua 5%.
Txhua lub tshuab yog tsim los txo cov pa oxygen thiabkhaws cia anthocyanins—cov tshuaj ntsuab tsaus nti uas muaj nyob hauv acai. Peb cov kab siv304/316L stainless hlau, kev ntxuav CIP ntse, thiab kev ua haujlwm tag nrho PLC + HMI rau kev nyab xeeb thiab lub sijhawm ua haujlwm.
Kev Pabcuam Khoom Noj Khoom Haus, Dej Haus, thiab Kev Lag Luam Nutraceutical Thoob Plaws Tebchaws
Cov txiv hmab txiv ntoo Acai feem ntau yog sau hauv Brazil thiab thauj khoom khov lossis txias. Thaum ua tiav lawm, lawv dhau los ua cov khoom xyaw tseem ceeb raucov dej haus kev noj qab haus huv, cov khoom sib xyaw ua ke, cov tshuaj noj qab haus huv, cov mis tshuaj saib xyuas tawv nqaij, thiab cov khoom noj khov-qhuav.
EasyReal cov kab ua khoom noj acai haum rau:
● Cov chaw tsim khoom haus dejtsim cov kua txiv hmab txiv ntoo lossis cov kua txiv hmab txiv ntoo sib xyaw uas ruaj khov
● Cov chaw tsim khoom ntxivua cov hmoov acai qhuav rau cov tshuaj ntsiav lossis cov hnab me me
● Cov chaw xa khoom tawmxav tau cov ntim khoom aseptic rau kev xa khoom thoob ntiaj teb
● OEM cov neeg koom tes ntim khoomxav tau qhov ntau thiab tsawg ntawm cov khoom siv uas yooj ywm thiab hloov pauv hom ntawv sai
● Cov chaw pib tshiab thiab cov chaw tshawb fawbtsim cov khoom noj khoom haus uas ua haujlwm tau zoo
Koj tuaj yeem teeb tsa cov kab no hauv thaj chaw sov so ze ntawm qhov chaw sau qoob loo lossis hauv cov chaw ntim khoom txawv teb chaws. Peb qhov kev teeb tsa modular hloov kho rau qhov loj ntawm cov nroj tsuag thiab cov khoom kawg. Txawm hais tias koj xav tau 500kg / teev lossis 10 tons / teev, peb muab cov kev daws teeb meem pheej yig nrogkev txhawb nqa tom qab muag khoom thoob ntiaj teb muaj zog.
Kho Cov Khoom Tawm Raws Li Hom Khoom, Hom Ntim Khoom, thiab Channel Lag Luam
Kev xaiv txoj kab zoo nyob ntawm kojkhoom kawgthiablub peev xwm ntawm lub hom phiajNov yog peb qhia peb cov neeg siv khoom li cas:
Rau Lub Raj Mis Acai (pom tseeb los yog pos huab):
Siv cov tshuaj enzymatic clarification, centrifugal separation, ces pasteurize thiab hot-fill rau hauv cov iav lossis PET fwj. Peb pom zoo kom siv 1–5 tons/teev kab nrogkua txiv hmab txiv ntoo pasteurizer + lub raj mis filling.
Rau Acai Puree (rau kev siv cov khoom xyaw B2B):
Tsis txhob ua kom meej. Khaws cov pulp los ntawm cov lim dej ntxhib. Siv lub raj sterilizer + lub hnab aseptic hauv lub nruas filler. Xaiv ntawm 500kg / teev txog 10 tons / teev.
Rau Acai Hmoov (khov qhuav):
Ntxiv lub tshuab ua kua txiv thiab lub tshuab ua kom cov kua txiv qhuav. Khaws cov dej noo kom tsawg dua 5%. Siv rau cov tshuaj ntsiav lossis cov hmoov smoothie. Pom zoo kom siv 200–1000 kg/hnub.
Rau Cov Chaw Muaj Ntau Yam Khoom:
Peb xav kom muaj ib qhontu upstream sib koom ua ke(ntxuav + pulping) thiabob txoj kev mus rau hauv qab- ib qho rau puree, ib qho rau kua txiv.
Peb kuj pab cov neeg siv khoom xaivhluav taws xob piv rau cua sov pa, kev ua ntau yam piv rau kev ua tiav tas mus li, thiab hom thawv (hnab-hauv-lub thawv, nruas, hnab me me, hnab).
Peb cov engineers yuav kawm koj cov khoom siv raw, peev nyiaj, thiab kev xa khoom los tsim cov kev daws teeb meem zoo tshaj plaws.
Txij Li Kev Sau Qoob Loo Mus Rau Kev Ntim Khoom Lag Luam - Kev Ua Haujlwm Tag Nrho
1.Kev Txais & Kev Cais
Tshem tawm cov txiv acai uas khov los yog txias lawm. Tshem tawm cov khoom tsis huv thiab cov khoom txawv teb chaws.
2.Ntxuav thiab Tshuaj Xyuas
Siv lub tshuab ntxhua khaub ncaws ua npuas + lub tshuab cais cov menyuam kom tshem tawm cov av thiab cov txiv hmab txiv ntoo mos.
3.Tshem tawm noob thiab pulping
Siv lub tshuab ua kua txiv acai ceev ceev nrog cov ntxaij vab tshaus kom rho cov pulp, tshem cov noob thiab tawv.
4.Kev Kho Mob Enzymatic (Kua Txiv Xwb)
Ntxiv pectinase ntawm 45–50°C rau 1–2 teev kom rhuav tshem cov phab ntsa cell.
5.Kev Ua Kom Pom Tseeb Los Ntawm Centrifugal (Kua Txiv Xwb)
Siv lub decanter cais cov kua txiv hmab txiv ntoo ntawm cov khoom me me.
6.Kev Ua Kom Qhuav Los Ntawm Lub Tshuab Nqus Tsev (Rau Cov Tshuaj Concentrate Los Yog Hmoov)
Ua kom cov dej npau hauv qab 70 ° C siv cov evaporator falling-film.
7.Kev ua kom tsis muaj menyuam
Siv lub raj mis uas siv lub tshuab tua kab mob los yog lub phaj ntawm 95–110°C kom tua cov kab mob thiab cov enzymes.
8.Kev sau
Siv hnab hauv lub nruas, hnab hauv lub thawv, lub raj mis, lossis lub hnab me me uas tsis muaj kab mob - raws li kev xav tau ntawm kev ua lag luam.
9.Khov Qhuav (Hmoov Xwb)
Muab cov concentrate rau hauv lyophilizer rau sublimation ziab.
10.Kev Ntim Khoom & Kev Sau Npe
Siv cov thawv ntawv tsis siv neeg, coding, thiab palletizing.
Acai Berry De-seeder & Pulper
Lub tshuab no rho cov noob thiab cov tawv tawv ntawm cov txiv acai. Nws siv rab riam tig + lub nruas uas muaj qhov. Lub rotor zom cov txiv maj mam. Cov pulp hla dhau lub mesh; cov noob nyob sab hauv. Peb kho qhov loj ntawm lub mesh (0.4–0.8 mm) raws li qhov xav tau ntawm cov khoom kawg. Piv nrog cov tshuab pulping txiv hmab txiv ntoo ib txwm, peb tus qauv acai tiv taus kev txhaws thiab tswj tau cov txiv hmab txiv ntoo ntom ntom.
Lub Tank Kho Mob Enzymatic nrog Agitator
Lub tank no ua kom cov kua txiv acai kub txog 45–50°C thiab tuav nws li 1–2 teev nrog kev sib tov maj mam. Lub agitator ua kom cov enzymes sib tov sib npaug. Nws siv cov hlau tsis xeb thiab rwb thaiv tsev uas ua los ntawm cov khoom noj khoom haus. EasyReal lub tank muaj cov pob tsuag CIP thiab cov ntsuas kub. Cov neeg siv khoom tau txais txiaj ntsig los ntawm lub sijhawm teb ruaj khov thiab txo kev siv enzyme.
Decanter Centrifuge rau Kua txiv kom pom tseeb
Peb lub tshuab decanter kab rov tav siv ob txoj kev tig ceev kom cais cov kua txiv hmab txiv ntoo thiab cov kua txiv hmab txiv ntoo. Cov kua txiv hmab txiv ntoo acai nkag mus rau hauv lub raj xa dej. Lub nruas tig ntawm 3000–7000 rpm los tsim kom muaj zog G-force (Hais txog Flowrate). Cov kua txiv hmab txiv ntoo zoo tawm ntawm ib sab; cov kua txiv hmab txiv ntoo ntshiab tawm ntawm lwm sab. Lub tshuab no ua rau cov kua txiv hmab txiv ntoo ntshiab dua thiab txhim kho kev lim dej.
Lub Tshuab Nqus Tsev Uas Poob Los Ntawm Zaj Duab Xis
Lub tshuab no ua kom cov kua txiv acai sib xyaw thaum kub tsawg. Cov kua txiv ntws los ntawm cov raj ntsug ua ib daim nyias nyias. Sab hauv, lub tshuab nqus tsev ua rau qhov kub npau qis dua li 65–70°C. Cov pa dej ua rau cov raj kub. Qhov tshwm sim yog cov kua txiv uas muaj zog heev nrog xim thiab tsw qab zoo. Piv rau cov lauj kaub qhib, lub tshuab no siv zog tsawg dua thiab khaws cov as-ham.
Lub raj mis Acai Puree Sterilizer
Lub tshuab ua kom tsis muaj kab mob no muaj cov raj concentric. Cov pa yuav pauv cua sov ua ntej thiab tom qab ntawd siv dej los pauv cua sov nrog cov khoom. Dej kub ntws hauv lub tsho sab nraud, ua kom cov puree sov hauv lub raj sab hauv. Nws tswj tau 95–110°C rau 15–30 vib nas this. Tus qauv tsim ua haujlwm nrog cov kua txiv acai viscous yam tsis hlawv. Tom qab ua kom sov, cov khoom nkag mus rau hauv lub tshuab txias. Peb siv cov khoom noj khoom haus SS316L thiab kev tswj hwm digital PID.
Aseptic Hnab-hauv-Nruas Filler
Lub tshuab no muab cov khoom acai uas tau ntxuav kom huv rau hauv cov hnab txhuas uas tau ntxuav kom huv ua ntej hauv cov nruas. Lub tshuab no siv cov pa tshuaj + cov twj aseptic. Lub xov tooj ntawm tes ua kom muaj kev sau kom raug (± 1%). Cov neeg ua haujlwm saib xyuas txhua yam los ntawm kov lub vijtsam HMI. Nws tiv thaiv kev sib cuag ntawm huab cua thiab ua kom lub neej txee tau 12 lub hlis ntawm qhov kub thiab txias.
Siv cov Acai qus, khov, lossis sib xyaw nrog kev kho me me xwb
Lub kaw lus EasyReal tuaj yeem ua cov haujlwm no:
● Cov txiv acai tshiablos ntawm cov liaj teb hauv zos
● Cov txiv hmab txiv ntoo khov IQFhauv cov chaw xa khoom tawm
● Acai pulp pureelos ntawm cov neeg muag khoom sab nraud
● Cov khoom sib xyaw ua kenrog txiv tsawb, blueberry, lossis txiv apple
Peb lintu kev tuav txiv hmab txiv ntookho kom haum rau qhov loj thiab qhov tawv. Cov pulpers thiab cov lim dej hloov kho qhov loj ntawm mesh tau yooj yim. Rau cov kab hmoov, peb muab cov khoom sib txawvCov theem ua pa (25–65 Brix)thiab qhov loj ntawm cov tais khov-qhuav.
Cov khoom kawg muaj xws li:
● Kua txiv ntshiab hauv cov fwj PET
● Acai puree hauv cov thoob aseptic
● Kua txiv hmab txiv ntoo concentrated rau kev muab khoom B2B
● Hmoov qhuav hauv cov hnab lossis tshuaj ntsiav
Peb tsimcov nroj tsuag ntau lub hom phiajuas hloov ntawm cov kua txiv hmab txiv ntoo thiab cov kua txiv hmab txiv ntoo puree. Kev tsim qauv modular tso cai rau kev hloov kho tshiab rau yav tom ntej rau cov khoom tshiab lossis lub peev xwm ntxiv.
Kev Ua Haujlwm Tsis Siv Neeg Tag Nrho nrog Kev Saib Xyuas Lub Sijhawm Tiag Tiag thiab Kev Tswj Xyuas Daim Ntawv Qhia
EasyReal sib koom ua kePLC + HMI tswj hwm ntsehla cov kab ua acai. Txhua theem tseem ceeb—ua kom sov, tua kab mob, ua kom sib xyaw, thiab sau—raug taug qab thiab tswj tau tiag tiag. Cov neeg ua haujlwm tuaj yeem kho qhov kub, qhov nrawm, thiab qhov siab los ntawm lub vijtsam kov hauv nruab nrab.
Peb lub HMI interface qhia cov duab qhia kev ntws, cov ntawv ceeb toom, cov sijhawm ua haujlwm ib pawg, thiab cov lus qhia txij nkawm. Lub kaw lus suav nrog:
● Siemens
● Xim kov HMIsnrog kev txhawb nqa ntau hom lus
● Cov khoom siv tswj kub thiab cov ntsuas dej ntws
● Module nkag mus rau thaj chaw debrau kev daws teeb meem online
● Kev nco txog daim ntawv qhia ua ntau yamrau cov txiaj ntsig rov ua dua
Lub kaw lus khaws cov ntaub ntawv keeb kwm, yog li koj tuaj yeem taug qab qhov zoo ntawm cov khoom siv, kev siv hluav taws xob, thiab kev ntxuav. Qhov no txhim kho kev taug qab cov khoom tsim tawm thiab txo lub sijhawm cob qhia rau cov neeg ua haujlwm.
Lub kaw lus tswj hwm no ua rau koj cov kab ntau lawm acaitxhim khu kev qha dua, ua haujlwm tau zoo dua, thiab muaj kev nyab xeeb dua—txawm tias nyob rau hauv cov ntim ntau lossis 24/7 kev ua haujlwm.
Koom tes nrog Shanghai EasyReal Machinery Co., Ltd. los pib lossis nthuav koj qhov project Acai
Shanghai EasyReal muaj ntau tshaj 25 xyoo ntawm kev paub hauvcov khoom siv ua txiv hmab txiv ntoo thiab zaubPeb cov kab ua acai tam sim no khiav hauvLatin America, Southeast Asia, thiab Europe, tsim cov kua txiv hmab uas ruaj khov, kua txiv hauv lub raj mis, thiab hmoov muaj nqis heev.
Peb muab:
● Kev tsim qauv engineering tshwj xeebrau koj qhov loj ntawm cov nroj tsuag thiab hom khoom
● Kev txhawb nqa kev teeb tsa thiab kev cob qhianyob rau hauv tsev los yog online
● Cov khoom seem thiab cov phiaj xwm txij nkawmrau kev ntseeg siab mus sij hawm ntev
● Kev pabcuam thoob ntiaj tebthiab cov engineers hais lus Askiv
● Cov kev xaiv muaj peev xwm ntawm kab uas yooj ywmntawm 500 kg / h txog 10 tons / h
Seb koj puas teeb tsa koj lithawj chav tsim khoom acailos yognthuav dav lub Hoobkas ntau yam khoom, EasyReal muab cov kev daws teeb meem uas phim koj lub hom phiaj thiab koj cov peev nyiaj. Peb pab neeg ua haujlwm nrog koj txij li kev ntsuam xyuas cov khoom siv raw mus rau kev xa khoom tiav.
Tiv tauj peb hnub nopib koj qhov project ua acai:
www.easireal.com/contact-us
Email:[email protected]
Peb yuav pab koj tsim kom muaj ib txoj kab ua haujlwm tau zoo, yoog tau, thiab npaj txhij rau kev xa tawm mus rau lwm lub tebchaws.