Shanghai, China — March 1, 2021 — Shanghai EasyReal Machinery Co., Ltd. (EasyReal, easireal.com) confirms the successful start-up of a fully automated, intelligent soy sauce production line (10 tons/hour) for LongPai Food Co., Ltd. (longpai-food.com), a well-known Chinese food enterprise. EasyReal installed the line on site and completed commissioning and acceptance on March 1, 2021.
EasyReal delivered this project as a turnkey line for seasoning products (soy sauce). The line supports a stable production process, strong hygiene control, and efficient daily operation. It also matches the customer’s glass bottle packaging requirement.
Project name: Fully Automated Intelligent Soy Sauce Production Line (10 T/H)
Product: Soy sauce (condiment)
Packaging: Glass bottles
Start-up and acceptance completed: March 1, 2021
This line connects the key steps of the soy sauce production process into one coordinated system. Operators monitor the whole line in real time. They use standard process settings and keep product quality steady from batch to batch.
EasyReal installed and integrated these core sections:
Raw soy sauce handling
·Raw soy sauce buffer tank system (temporary storage)
·Raw soy sauce settling system (settling and cleaning step)
Heat treatment and separation
·Supernatant buffer and high-temperature instant sterilization system
·Disc-type centrifugal separation system (disc centrifuge)
Formulation and filling
·Brine treatment system
·Soy sauce blending system
·Soy sauce filling system for glass bottle packaging
Each section supports the next step of the production process. The buffer tanks help the line run non-stop. The instant sterilization module helps control microbial risk. The disc centrifuge helps improve product appearance and stability.
A reliable utility setup keeps the daily production process stable. EasyReal also delivered:
· Fully automatic 5-tank CIP cleaning system
· Air compressor system
· Cooling tower system
· WINCC central SCADA/HMI system (upper-level monitoring)
The 5-tank CIP system supports planned cleaning routines and reduces manual work. WINCC central control helps operators track key data, alarms, and process trends. This improves response speed and reduces downtime.
This project helps improve both efficiency and product consistency:
· Stable throughput: 10 tons/hour design capacity supports high output
· Steady quality: controlled blending and clear settings reduce variation
· Better hygiene: CIP cleaning and instant sterilization support food safety
· Simpler operation: one control platform manages the full production process
· Packaging-ready: the line matches glass bottle filling needs for finished products
EasyReal has installed a fully automated, intelligent soy sauce production line (10 tons/hour) for LongPai Food Co., Ltd., and the customer has approved it after on-site testing. After delivery, EasyReal provides technical support, spare parts planning, and operator guidance. This support helps the line run smoothly over the long term.
About EasyReal
Shanghai EasyReal Machinery Co., Ltd. provides processing and packaging solutions for liquid foods, including sterilization, separation, blending, CIP cleaning, and filling integration.
Contact
Website: easireal.com
Email: sales@easyreal.cn
Contact page: https://www.easireal.com/contact-us/
Post time: Mar-04-2021
