EasyReal supplied a 5 tons per hour wolfberry juice and puree production line for Xinjiang Nongken Group in China. The project was designed as a turnkey processing line for fresh wolfberries or dried wolfberries, producing wolfberry juice and puree for 200L and 220L aseptic bag packaging.
The complete line covers the major processing stages from raw material washing, crushing, preheating, pulping, refining, milling, deaeration, homogenization, sterilization, aseptic filling, and auxiliary utility systems. The final product can be stored at room temperature or in cold storage, with a shelf life of one year or more, depending on product formula, sterilization parameters, and storage conditions.
This project reflects EasyReal's capability to provide integrated fruit juice and puree processing solutions for industrial-scale production, especially for specialty fruit materials such as wolfberry, goji berry, fruit pulp, and functional beverage ingredients.
The customer required a complete turnkey production line for wolfberry juice and puree processing. Since wolfberry can be processed from either fresh fruit or dried fruit, the production line needed to be flexible enough to handle different raw material conditions.
For this project, the customer's key requirements included an input capacity of 5 tons per hour, suitability for fresh wolfberries and dried wolfberries, production of wolfberry juice and puree, final packaging in 200L and 220L aseptic bags, long shelf-life storage for commercial distribution, stable automatic control, sanitary processing design, and complete supporting systems including CIP, purified water, and compressed air.
EasyReal designed the system as an integrated processing line rather than a single equipment supply. This helps the customer improve production continuity, reduce manual operation, and maintain more stable product quality.
The wolfberry juice and puree production line is designed according to the characteristics of wolfberry raw materials. It can be configured for fresh wolfberries or dried wolfberries, with pretreatment adjusted according to the customer's actual material condition and target product form.
The general process flow can be arranged as follows: Raw Material Reception → Washing → Crushing → Preheating → Double-stage Pulping and Refining → Colloid Milling → Vacuum Deaeration → High-pressure Homogenization → Tubular Sterilization → Aseptic Bag Filling → Finished Product Storage.
This process helps preserve the natural color, flavor, and nutritional characteristics of wolfberry while improving product uniformity and storage stability.
Washing Equipment
The washing section is used to remove dust, surface impurities, sand, and foreign materials from the wolfberry raw material. Since wolfberries are small and delicate, the washing system must provide sufficient cleaning effect while reducing excessive mechanical damage.
A stable washing process helps improve the hygiene level of the whole production line and prepares the material for the next crushing and pulping stages.
Hammer Crusher and Automatic Preheater
The hammer crusher breaks the wolfberries into smaller particles before preheating and pulping. Proper crushing helps improve pulp extraction efficiency and makes the following thermal and mechanical treatment more uniform.
The automatic preheater heats the crushed wolfberry material before pulping and refining. Controlled preheating can help soften the material, improve juice and pulp extraction, and support a more stable processing flow.
Double-stage Pulper, Finisher and Colloid Mill
The double-stage pulper and finisher separates coarse residues and refines the pulp to achieve a more uniform product texture. The two-stage design improves processing efficiency and helps obtain a smoother wolfberry puree.
The colloid mill grinding system further reduces particle size and improves product fineness. After colloid milling, the product can achieve better consistency, improved mouthfeel, and more uniform distribution of fruit solids.
Inline Vacuum Deaerator and High-pressure Homogenizer
The inline vacuum deaerator removes dissolved air and oxygen from the wolfberry pulp. Deaeration is an important step for fruit juice and puree processing because oxygen can affect color, flavor, and product stability.
The inline high-pressure homogenizer improves product uniformity and stability. For wolfberry juice and puree products, homogenization can improve mouthfeel and reduce separation during storage.
Automatic Aseptic Tubular Sterilizer
The automatic aseptic tubular sterilizer is used for continuous thermal sterilization before aseptic filling. Tubular sterilization is suitable for fruit juice and puree products with certain viscosity and pulp content.
The sterilizer is designed for stable heating, holding, and cooling. It helps achieve commercial sterilization requirements while maintaining product quality as much as possible.
Aseptic Bag Filling Machine
The aseptic bag filling machine fills the sterilized wolfberry juice or puree into 200L and 220L aseptic bags. This packaging format is commonly used for bulk storage, ingredient supply, beverage factories, and further processing.
Aseptic bag filling allows the product to be stored for long periods under proper conditions. It also makes the product easier to transport and supply to downstream food and beverage manufacturers.
Siemens Automatic Control System
The production line is equipped with a full automatic control system based on Siemens control components. The control system helps manage process parameters, equipment operation, alarms, cleaning procedures, and production stability.
Automatic CIP Cleaning System
The automatic CIP cleaning system is used for cleaning product-contact pipelines, tanks, sterilizer sections, and filling-related equipment. A proper CIP system helps reduce cleaning time, improve hygiene control, and support continuous industrial production.
Purified Water Preparation System
The purified water system provides process water for production and cleaning requirements. Stable water quality is important for both food safety and equipment operation.
Air Compressor System
The compressed air system supports pneumatic valves, actuators, filling equipment, and other automated devices in the production line. Reliable compressed air supply helps maintain smooth line operation.
The final wolfberry juice and puree is packed in 200L and 220L aseptic bags. This packaging format is suitable for bulk fruit pulp supply, industrial ingredient storage, and further beverage or food manufacturing.
Depending on the formula, sterilization process, filling condition, and storage environment, the finished product can be stored at room temperature or in cold storage. The target shelf life is one year or more.
This 5TPH wolfberry juice and puree production line provides the customer with a complete industrial solution from raw material treatment to aseptic bulk packaging.
The main project benefits include complete turnkey supply for wolfberry juice and puree processing, flexible raw material adaptability for fresh or dried wolfberries, continuous processing capacity of 5 tons per hour, smooth product texture through pulping, refining, milling, and homogenization, improved product stability through vacuum deaeration and aseptic sterilization, bulk packaging in 200L and 220L aseptic bags, automatic Siemens control, and integrated CIP, purified water, and compressed air systems.
EasyReal provides customized fruit juice, fruit puree, and beverage processing solutions for global customers. For specialty fruit processing projects, the equipment configuration must be designed according to raw material characteristics, target product form, capacity requirement, packaging format, and storage condition.
In this project, EasyReal supplied not only individual equipment but a complete turnkey wolfberry processing system. The line integrates mechanical treatment, thermal processing, aseptic filling, and utility systems into one coordinated production solution.
This makes the production process more stable and helps the customer build a reliable foundation for industrial wolfberry juice and puree production.
The 5TPH Wolfberry Juice and Puree Production Line for Xinjiang Nongken Group in China is a complete turnkey project designed for processing fresh or dried wolfberries into high-quality juice and puree products.
With washing equipment, hammer crusher, automatic preheater, double-stage pulper and finisher, colloid mill, inline vacuum deaerator, inline high-pressure homogenizer, automatic aseptic tubular sterilizer, aseptic bag filling machine, Siemens control system, CIP system, purified water system, and air compressor system, the line provides a comprehensive solution for industrial wolfberry processing.
For customers planning to produce wolfberry puree, goji berry juice, fruit pulp, or aseptic bulk fruit products, EasyReal can provide customized processing lines according to production capacity, raw material condition, process design, and packaging requirements.
What is the processing capacity of this wolfberry production line?
The input capacity of this production line is 5 tons per hour, suitable for industrial wolfberry juice and puree production.
What raw materials can be processed?
The line can process fresh wolfberries or dried wolfberries, depending on the customer's production plan and pretreatment requirements.
What is the final packaging format?
The final product is filled into 200L and 220L aseptic bags, suitable for bulk storage and industrial ingredient supply.
What equipment is included in the production line?
The line includes washing equipment, hammer crusher, automatic preheater, double-stage pulper and finisher, colloid mill, vacuum deaerator, high-pressure homogenizer, aseptic tubular sterilizer, aseptic bag filling machine, Siemens control system, CIP system, purified water system, and air compressor system.
Can the wolfberry puree be stored at room temperature?
The finished product can be stored at room temperature or in cold storage depending on formula, sterilization process, filling condition, and storage requirements. The target shelf life is one year or more.
Can EasyReal customize the line for other fruit puree products?
Yes. EasyReal can design customized fruit juice and puree processing lines for mango, tomato, berry, apple, peach, apricot, pineapple, passion fruit, and other fruit materials.
Post time: Jul-07-2026
