Injin Cika Jakar Aseptic don BIB/BID/BIC (1–1500L)
Injin cika jakar EasyReal aseptic yana tallafawa manyan tsare-tsare guda uku (BIB, BID, da BIC/IBC). Zaɓi mafi kyawun zaɓi bisa ga girman marufi da tsarin sarkar samar da kayayyaki.
Kayan aikin cika jaka a cikin akwati (BIB) (L 1-25)
Ana amfani da BIB sosai don ƙananan fakiti masu sassauƙa, rarraba samfur/fitarwa, da kuma haɗa kayan haɗin gwiwa a ƙasa
Jakar da ke cikin ganga (BID) jakar aseptic a cikin tsarin cike ganga (200-250L)
BID tsari ne na fitar da tumatir, kayan lambu/nama, da kuma ruwan da aka gama da shi wanda ake jigilarwa zuwa masana'antu don haɗawa, sake sarrafawa, ko kuma shiryawa a shaguna.
Cika bututun BIC/IBC mai cike da maganin septic (1000-1500L)
An ƙera manyan layukan don manyan sarƙoƙin samar da kayayyaki na masana'antu da jigilar kaya masu inganci a cikin rumbun ajiya inda ajiyar kayan aiki mai yawa ke rage yawan marufi da inganta tsarin farashin kayayyaki.
A cikin marufin jakar aseptic, "ainihin zuciyar" ita ce kan cika maganin aseptic da kuma sake maimaita zagayowar tsaftacewa da cikawa. Wannan injin yana haɗaka:
• Na'urar tsaftace tururi don cikewar
•Wurin cikewa mai kariya wanda aka tsara don rage haɗarin gurɓatawa yayin aiki
•Haɗa SIP/CIP a matsayin wani ɓangare na aikin layin tsafta da sauyawa
Tsarin cika aseptic na yau da kullun
1. Zaɓi nau'in jaka da sigogi akan HMI
2.Turami yana tsaftace yankin da aka shafa da ruwa/dubawa
3. Cika da na'urar aunawa (mita kwarara ko aunawa)
4. Rufe/rufe a cikin yanayin da aka sarrafa
5. Aika don ajiya ko jigilar kaya
1. Gine-gine Mai Karfi
Babban tsarin SUS304 na bakin karfe mai inganci yana tabbatar da juriya ga tsatsa da kuma bin ƙa'idodin tsafta na abinci.
2. Ingantaccen Injiniyan Turai
Yana haɗa fasahar sarrafa kayan Italiya da tsarin sarrafa kansa na Jamus, wanda ya cika ƙa'idar Euro Standard EN 1672-2.
3. Daidaituwa da Sikeli da Yawa
Girman spout: Zaɓuɓɓukan da aka saba amfani da su na 1"/2" (25mm/50mm)
Ƙarfin jaka: Samfura na yau da kullun na 200L-220L (Ana iya keɓancewa daga 1L zuwa 1500L)
4. Tsarin Sarrafa Mai Wayo
Siemens S7-1200 PLC mai zaman kanta tare da allon taɓawa na HMI yana ba da damar sarrafa sigogi daidai da sa ido a ainihin lokaci.
5. Tabbatar da Tsaftacewa
Cikakken haɗin SIP/CIP (sassa masu jure pH)
Kariyar shingen tururi ga kan cikawa (cikakken 120°C)
Abubuwan motsi masu rufewa uku
6. Ma'aunin Daidaito Biyu
Zaɓi don:
✓ Mita kwararar ruwa ta Coriolis (daidai ± 0.3%)
✓ Tsarin auna nauyi mai ƙarfi (± 5g ƙuduri)
7. Tsarin Gyara-Ingantacce
Sassan canjin sauri ba tare da kayan aiki ba
Haɗin mahaɗi na duniya
8. Tsarin Sashen Duniya
Sifofin tsarin masu mahimmanci:
• Festo/Burkert pneumatics
• Na'urori masu auna siki
• Na'urorin gear na Nord
• Na'urorin sa ido na IFM
9. Ingantaccen Makamashi
≤0.15kW·h/L amfani da wutar lantarki tare da tsarin dawo da zafi
10. Takaddun shaida a shirye
An riga an saita shi don takaddun shaida na CE/PED/3-A
AF2 (BIB 1–25L) — cikakken abin cika maganin shafawa na jaka a cikin akwati
- AF2S: BIB kai ɗaya, ƙarfinsa har zuwa 3 t/h, ƙarfinsa 1 kW
- AF2D: BIB mai kai biyu, ƙarfin aiki har zuwa 5 t/h, iko 2 kW
- Ma'aunin Ruwa: Mita kwarara
AF1 (BID 200-250L) — jakar aseptic a cikin tsarin cike ganga
- AF1S: BID kai ɗaya, ƙarfinsa har zuwa 6 t/h, ƙarfinsa 1 kW
- AF1D: BID mai kai biyu, ƙarfin har zuwa 12 t/h, iko 2 kW
- Ma'aunin aunawa: Tsarin aunawa ko mitar kwarara
AF3 (BIB + BID 1–250L) — injin mai faɗi da yawa
- AF3S / AF3D: yana tallafawa BIB & BID, girman jaka 1–250 L, ƙarfin har zuwa 12 t/h, ƙarfin 1 kW / 2 kW (guda ɗaya/biyu)
- Ma'aunin aunawa: Tsarin aunawa ko mitar kwarara
AF4 (BID + BIC 200-1500/200/220/1000/1500L) — Tsarin fitarwa mai yawa
- AF4S / AF4D: yana goyan bayan BID & BIC, girman jaka 200/220/1000/1500 L, ƙarfin har zuwa 12 t/h, ƙarfin 4.5 kW / 9 kW (guda ɗaya/biyu)
- Ma'aunin aunawa: Tsarin aunawa ko mitar kwarara
Amfani (abin da aka saba amfani da shi)
- Tururi: 0.6–0.8 MPa, kimanin kilogiram 50/h (kai ɗaya) / kilogiram 100/h (kai biyu)
- Iska: 0.6–0.8 MPa, kimanin 0.04 m³/h (kai ɗaya) / 0.06 m³/h (kai biyu)
Idan ka fi son zaɓi ta hanyar "jaka/awa" maimakon t/h, raba nau'in samfurin + danko + girman jakar da aka yi niyya, kuma za mu mayar da ƙarfin zuwa kimantawa ta ainihin lokacin zagayowar.
| Suna | Jakar Aseptic guda ɗaya a cikin Tsarin Cika Ganga | Jakar Aseptic mai kai biyu a cikin Tsarin Cika Drum | Jaka a cikin akwati Cika kai ɗaya na Aseptic | Jaka a cikin akwati Cika Aseptic kai biyu | BIB & BID Na'urar Cika Jakar Aseptic Mai Kai Guda Ɗaya | BIB & BID Jakar aseptic mai kai biyu Injin Cika Cika | BID & BIC Injin Cika Ruwa na Aseptic guda ɗaya | Injin Cika Ruwa na Aseptic na BID & BIC Na'urar Cika Kai Biyu |
| Samfuri | AF1S | AF1D | AF2S | AF2D | AF3S | AF3D | AF4S | AF4D |
| Nau'in Jaka | BID | BIB | BIB & BID | BID & BIC | ||||
| Ƙarfin aiki | har zuwa 6 | har zuwa 12 | har zuwa 3 | har zuwa 5 | har zuwa 12 | har zuwa 12 | har zuwa 12 | har zuwa 12 |
| Ƙarfi | 1 | 2 | 1 | 2 | 4.5 | 9 | 4.5 | 9 |
| Amfani da Tururi | 0.6-0.8 Mpa≈50 (Kai ɗaya)/≈100 (Kai biyu) | |||||||
| Amfani da Iska | 0.6-0.8 Mpa≈0.04 (Kai ɗaya)/≈0.06 (Kai biyu) | |||||||
| Girman Jaka | 200, 220 | 1 zuwa 25 | 1 zuwa 220 | 200, 220, 1000, 1500 | ||||
| Girman Bakin Jaka | 1" da 2" | |||||||
| Hanyar Ma'auni | Tsarin Aunawa ko Mita Gudawa | Mita Gudurawa | Tsarin Aunawa ko Mita Gudawa | |||||
| Girma | 1700*2000*2800 | 3300*2200*2800 | 1700*1200*2800 | 1700*1700*2800 | 1700*2000*2800 | 3300*2200*2800 | 2500*2700*3500 | 4400*2700*3500 |
Kayayyaki daban-daban suna aiki daban-daban (canje-canjen danko, kumfa, bambancin yawa). EasyReal tana goyan bayan manyan hanyoyi guda biyu tare da zaɓin da ya mayar da hankali kan daidaito:
Cika mitar kwarara (ya dace da 1-1500L, mafi daidaito)
Idan kana da manyan buƙatu don cika daidaito kuma akai-akai kana buƙatar cika ƙananan jakunkuna da samfuran ruwan 'ya'yan itace/puree da yawa.
Cikowa da nauyi (Ana amfani da shi sosai don BID da BIC)
Zai fi kyau idan ɗanɗano ya canza (manna, miya, puree mai ƙarfi) kuma kuna son ingantaccen sarrafa abun ciki na yanar gizo.
• Babban tsari:Bakin ƙarfe na SUS304/316L don tsabta da juriya ga tsatsa
• Sarrafawa:Siemens S7-1200 PLC + HMI mai zaman kansa don saita sigogi da sa ido
• Daidaita jaka/bututun ruwa:Girman maɓuɓɓugar ruwa mai lamba 1" / 2"
• Bayanan zane da aka buga sun haɗa da sanyawa da kuma kariyar tsaftacewa/hatimin rufewa ta EN 1672-2
Wannan injin cike jakar aseptic ana amfani da shi ne galibi don samfuran da aka gama da aka yi niyya don masana'antu ko fitarwa, gami da:
• Manna tumatir da kayan lambu masu yawa
• Jatan lande da 'ya'yan itatuwa masu tsami (mangoro, guava, peach, da sauransu)
• Ruwan 'ya'yan itace na NFC da kuma abubuwan da suka fi mayar da hankali
• Jam, syrups, miya, miya/roths, kayan ƙanshi na ruwa
• Ruwan kwakwa da abubuwan da aka samo (madara/kirim) inda marufin aseptic ke taimakawa wajen daidaita rarrabawar
Shigarwar tsari da muke buƙata don daidaitaccen tsari (zaɓin sauri):
Matsakaicin pH, Brix/sized, kewayon danko, girman barbashi (idan akwai), girman jakar da aka yi niyya, da kuma yawan abin da aka yi niyya.
Girman jaka ta samfuri
• AF1 (BID):200, 220 lita
• AF2 (BIB):1–25 lita
• AF3 (BIB & BID):1–220 lita
• AF4 (BID & BIC):Lita 200, 220, 1000, 1500
Girma (mm)
• AF1S:1700 × 2000 × 2800| AF1D:3300 × 2200 × 2800
• AF2S:1700 × 1200 × 2800| AF2D:1700 × 1700 × 2800
• AF3S:1700 × 2000 × 2800| AF3D:3300 × 2200 × 2800
• AF4S:2500 × 2700 × 3500| AF4D:4400 × 2700 × 3500
Muna tallafawa aikinku daga zaɓe zuwa aikin gudanarwa da kuma ci gaba da aiki:
• Sanya wurin da abinci ya taɓa da kuma sanya kayan rufewa bisa ga ƙa'idar (an jera SUS304 + nassoshin FDA/EC a wannan shafin)
• Ayyukan injiniya da kuma tsarin aiki na takardu (zane, samuwar fakitin takardu na salon FAT)
• Alƙawuran horo da sabis da aka jera a wannan shafin (garanti, manufofin tallafi daga nesa, tallafin zagayowar rayuwa)
Injin cika jakar EasyReal aseptic yana tallafawa manyan tsare-tsare guda uku (BIB, BID, da BIC/IBC). Zaɓi mafi kyawun zaɓi bisa ga girman marufi da tsarin sarkar samar da kayayyaki.
T1: Ta yaya ake kiyaye rashin haihuwa yayin cikawa?
Wannan injin cike gurbin aseptic yana amfani da matakai da yawa, gami da tsaftace jet mai maki uku da kariyar shingen tururi, don cimma muhallin da ba shi da tsafta a kasuwanci. Kuma ana iya haɗa shi cikin tsarin SIP/CIP don kula da tsafta mai maimaitawa.
Q2: Wanne ma'auni ya kamata in zaɓa—mita mai kwarara ko auna nauyi?
Mita mai kwarara gabaɗaya sun dace da cike nau'ikan jakunkuna daban-daban kuma suna ba da daidaito mai kyau, yayin da ake amfani da tsarin aunawa galibi don marufi na BID da BIC.
T3: Shin zai iya cike kayayyakin da ba su da kyau kamar man tumatir ko jam?
Eh—wannan shafin ya dace da samfuran da ba su da kyau; don tsarin ƙarshe, muna tabbatar da girman viscosity/Brix/barbashi kuma muna ba da shawarar mafi kyawun hanyar aunawa da bawul daidai gwargwado.
T4: Wane girman bakin jaka yake tallafawa?
Zaɓuɓɓukan yau da kullun sune 1" da 2" (25mm/50mm)
T5: Kai ɗaya ko kai biyu—ta yaya zan yanke shawara?
Zaɓi kai biyu idan kana buƙatar ƙarin aiki da kuma ci gaba da aiki; zaɓi kai ɗaya idan buƙatar kayan aiki matsakaici ne.
Q6: Wannan injin ne na jakunkuna?
Wannan shafin na jaka ne na aseptic (BIB/BID/BIC). Idan kuna buƙatar cike jakar, raba nau'in jakar ku kuma za mu tabbatar da mafita mafi dacewa.
T7: Shin zai iya haɗawa da UHT/HTST da tankin aseptic?
Eh—wannan shafin yana sanya haɗin kai da na'urorin hana ƙwai na UHT don samar da cikakken layin aseptic; za mu iya samar da tsari da daidaitawar module bisa ga kayan aikin masana'antar ku da kuma yadda ake amfani da su.
Fasaha Mai Sauƙi.Babban kamfanin kera kayan aikin sarrafa 'ya'yan itatuwa da kayan lambu ne, yana ba da mafita na musamman daga A zuwa Z, waɗanda aka tsara don biyan buƙatun kowane abokin ciniki. Daga cikin manyan samfuranmu, Tsarin Cika Jakar Aseptic-in-Drum ya fi shahara a matsayin mafi shahara. Wannan injin ya sami haƙƙin mallaka da yawa kuma abokan ciniki sun yaba masa sosai saboda amincinsa da amincinsa.
Zuwa yanzu, EasyReal ta sami takardar shaidar ingancin ISO9001, takardar shaidar CE ta Turai, da kuma lambar girmamawa ta babbar fasaha ta jiha wacce aka ba da takardar shaidar ta. Ta hanyar haɗin gwiwa na dogon lokaci da manyan kamfanoni na duniya kamar STEPHAN na Jamus, RONO na Jamus, da GEA na Italiya, mun ƙera kayan aiki sama da 40 tare da haƙƙin mallakar fasaha mai zaman kansa. Manyan kamfanoni sun amince da kayayyakinmu, ciki har da Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, da sauransu.
Yayin da EasyReal ke ci gaba da bunkasa, yanzu muna bayar da cikakkun ayyuka na tsayawa ɗaya-ɗaya waɗanda suka shafi komai tun daga shawarwari kan ayyuka da haɓaka tsari zuwa ƙirar mafita, gini, da tallafin bayan tallace-tallace. Muna ba da ayyuka na musamman waɗanda aka tsara don biyan buƙatun kowane abokin ciniki na musamman, muna ƙoƙarin aiwatar da ayyukan da suka wuce tsammanin.
