Industrial Fruit Pulper Machine
EasyReal’s Fruit Pulper Machine uses a horizontal feed design with dual-stage rotor options for fine and coarse separation. The rotor is fitted with scraper blades that gently press the fruit against a perforated sieve, extracting pure pulp while rejecting skins and seeds through a dedicated outlet.
The entire assembly is built from food-grade SS 304 or SS 316L, with quick-release clamps for easy screen replacement. Vibration-free operation ensures consistent product quality, while sealed bearings and sanitary piping protect hygiene standards.
The EasyReal Fruit Pulper Machine is widely used in industrial plants producing fruit juices, purees, nectars, concentrates, and sauces. Typical applications include apple pulper machine for baby food, tomato pulper machine for ketchup and pasta sauce, and mango pulper systems for tropical puree export plants. It is also suitable for processing guava, strawberry, carrot, pumpkin, and other fibrous raw materials.
Food processors, co-packers, and beverage manufacturers benefit from fast changeovers between seasons and products. By maintaining stable pulp texture and viscosity, EasyReal’s machine reduces customer complaints and improves delivery consistency for both retail and industrial supply chains.
A high-quality fruit pulper is only as good as the line that feeds it. Fruits with varying fiber content or acid levels require pre-heating, de-stoning, or crushing before pulp extraction. EasyReal designs complete lines that include crushers, pre-heaters, pulpers, and finishers to handle different product textures and °Brix targets.
Safety and hygiene are ensured through enclosed designs and interlocked guards. All product-contact areas feature smooth welds and radius corners to avoid residues.
Selecting the right pulper machine depends on fruit type, desired output, and pulp fineness. EasyReal offers single-stage units for soft fruits like banana or papaya, and double-stage models for harder materials such as apple and tomato. Throughput ranges from 1 to 30 tons per hour, with screen hole sizes from 0.4 to 2.0 mm.
When evaluating fruit pulper machine price, consider motor power efficiency, maintenance access, and spare part availability. EasyReal’s machines balance initial investment with long-term energy savings and low operating cost. Each unit is tested under real production conditions to guarantee consistent performance and minimal downtime.
1. Fruit Reception and Inspection – Raw fruits are washed and sorted to remove foreign matter.
2. Crushing / Pre-heating – It is mainly suitable for crushing various fruits and vegetables, including tomatoes, apples, pears, strawberries, celery, ferns, etc. It is used to crush fruits and vegetables and other raw materials into particles with smaller diameters, which is convenient for operation and use in the next process.Fruits are crushed or heated to soften cell walls for efficient pulp release.
3. Pre-heating: Heating to around 65–75 °C softens the pulp and improves extraction efficiency.
4. Primary Pulping – The fruit pulp making machine extracts juice and pulp through a perforated screen under controlled speed and pressure.
5. Refining / Finishing – A secondary stage further removes fiber and seeds for a smoother texture.
6. De-aeration & Homogenization – Air is removed and particle size is standardized before pasteurization.
7. Sterilization & Aseptic Filling – The pulp is sterilized in a UHT system and filled into aseptic bags or retort packs.
Each step is PLC-controlled to ensure precise setpoints and repeatable quality across batches. The flow design is customizable for different viscosities and applications—from smooth juice to chunky sauce.
1. Industrial Fruit Pulper
The industrial fruit pulper is the heart of the line. It uses a high-speed rotor–stator system that separates pulp from skin and seeds through a perforated stainless-steel screen. Rotor speed, pressure, and gap can be adjusted via PLC recipes to optimize extraction for different fruits. Compared with conventional pulpers, EasyReal’s design achieves higher yield with lower mechanical stress, preserving natural color and aroma. The unit’s sanitary frame and quick-release clamps enable full cleaning within minutes, minimizing downtime.
2. Fruit Crusher
Upstream from the pulper, the fruit crusher prepares raw material by breaking it into uniform pieces for efficient pulping. It features serrated blades and variable-speed drives to match different fruit textures—whether hard apples or tomatoes. Controlled crushing prevents excessive oxidation and improves throughput consistency in downstream processes.
3. Pre-heater / Enzyme Inactivation System
For products like apples, tomatoes, and berries, heating at 85–95 °C inactivates enzymes before pulping. EasyReal’s jacketed pre-heating tank ensures uniform temperature distribution, reducing browning and improving color retention.
4. Refiner
After initial pulping, a refiner removes fine fibers and residual seeds to achieve smoother pulp. The mesh size (0.4–2.0 mm) can be selected according to product viscosity and final application—juice, puree, or paste. Double-stage pulpers combine both primary and refining functions, simplifying installation and improving energy efficiency.
5. Vacuum Deaerator
Air trapped during pulping can affect color and shelf life. The vacuum deaerator eliminates dissolved oxygen, stabilizing pH and viscosity. This step is especially important for tomato pulp machine and apple puree lines that undergo UHT sterilization.
6. Aseptic Filling System
Once processed, the pulp is sterilized and filled aseptically into 220 L bags or other sterile containers. EasyReal’s integrated aseptic filler ensures contamination-free packaging, extending shelf life without preservatives. The filler’s automatic bag clamp and temperature control guarantee reliable sealing and minimal product loss.
Each machine in the line follows industrial hygiene standards and can be customized for flowrate, viscosity, and product type. Together, they form a cohesive production system that maximizes efficiency and product integrity.
EasyReal’s fruit pulper machine handles a wide range of raw materials—fresh, frozen, canned, or aseptic fruit pulpapple, tomaot, mango, pear and guava. Seasonal processors can switch from apple to tomato or from mango to guava within a single shift. The modular design allows quick replacement of screens and rotors to suit pulp thickness or seed size.
Output options include:
• Puree or pulp concentrate for export and industrial reprocessing.
• Natural juice or nectar for beverage blending lines.
• Tomato paste or sauce base for food manufacturers.
• Baby food or jam base with controlled fiber content.
This flexibility helps factories reduce idle time and adjust production plans based on raw material availability and market demand. It also supports quick changeovers between sweet and savory applications—without compromising hygiene or flavor stability.
The control architecture of the EasyReal pulping line is built around a Siemens PLC platform with touchscreen HMI. Operators can monitor process variables such as feed rate, rotor speed, product temperature, and vacuum level in real time. Each machine segment—crusher, pulper, finisher, deaerator, and filler—is interlocked for safety and coordinated through recipe logic.
Data logs store production batches, alarms, and cleaning cycles, simplifying traceability during audits. Remote access allows EasyReal engineers to assist with diagnostics, calibration, and software updates. The system supports automatic cleaning (CIP) and sterilization (SIP), ensuring that all stainless-steel contact surfaces maintain sanitary standards even during multi-product operation.
Smart control not only stabilizes output quality but also reduces energy and water consumption—making EasyReal’s solution both sustainable and cost-effective.
Shanghai EasyReal Machinery Co., Ltd. provides complete turnkey solutions for industrial fruit pulper and fruit pulp extraction systems. Our engineering team designs full process layouts including crushers, pre-heaters, pulpers, deaerators, and aseptic fillers, tailored to your capacity and utility conditions. From pilot testing to industrial commissioning, we guide customers through every step—layout design, installation, operator training, and performance validation.
With over 25 years of industry experience and installations in 30+ countries, EasyReal ensures each production line delivers stable performance, long service life, and low operating cost.
Contact us today to request a customized quotation or discuss your production requirements:
www.easireal.com
sales@easyreal.cn
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