Flexible System for Fresh or Dried Fruit — Designed for Global Nutraceutical and Juice Markets
EasyReal builds industrial-scale jujube processing lines that adapt to different fruit origins and product goals. Our engineers configure the layout based on whether you process fresh Chinese jujube or rehydrated dry dates like Deglet Noor or Medjool.
We begin with soaking and softening tanks for dry dates or bubble washers and destoners for fresh jujube. Pulping modules include crushers, double-stage pulpers, decanter centrifuges,and Disc Separator depending on whether you need fine juice or high-viscosity paste.
For juice and syrup production, the line integrates multi-effect falling-film evaporators that remove water under vacuum while preserving nutrients. For sterilization, we offer tube-in-tube or Tubular type systems, designed to handle jujube’s sticky texture without burning or clogging.
End products are filled into aseptic drums, pouches, glass bottles, or converted into powder via spray drying. All modules are fully CIP-cleanable and use PLC + touchscreen controls for safe, user-friendly operation. The full line is certified for GMP, CE, and FDA standards.
Serve Multiple Global Markets With One Line: From Superfruit Juice to Natural Sweeteners
Jujube and dates are highly valued for their natural sugar content, immune-supporting polysaccharides, iron, potassium, and healthy compounds. This processing line helps you enter diverse sectors with compliant, shelf-stable products:
● Date Syrup (Concentrate) – Used in Middle Eastern, halal-certified desserts and beverages
● Jujube Juice (Cloudy or Clear) – Exported in bottles or pouches for natural wellness drinks
● Jujube Paste or Puree – Applied in snack bars, baby food, bakery fillings, and confectionery
● Jujube Powder – Produced via spray drying, used in sachets, instant tea blends, and nutraceutical mixes
● Functional Blends – Often mixed with goji berry, ginger, turmeric, or pomegranate
This line serves exporters in the Middle East, North Africa, Southeast Asia, Central Asia, and Latin America. You can start with one product category and expand to others using the same backbone system.
Match Your Line Setup With Target Market, Raw Fruit Type, and Packaging Format
To configure the right jujube processing line, consider three key variables: the raw fruit form, desired output product, and packaging goal.
1.Based on Product Type
● Juice: Add decanter centrifuges, enzymatic clarification, and filtration units
● Paste/Puree: Use double-stage pulping, vacuum deaerators, and tube-in-tube type sterilization
● Syrup/Concentrate: Integrate vacuum evaporators and high-precision Brix control
● Powder: Include a spray dryer with hot-air control and cyclone separation
2.Based on Raw Material
● Fresh Jujube: Requires bubble washing, sorting, and pitting
● Dried Dates: Needs soaking, softening, and slow pulping modules
3.Based on Capacity & Packaging
● 500–1000 kg/h: Small business or pilot line
● 2–5 tons/h: Medium-scale producers for bottled or bulk exports
● 10+ tons/h: High-volume syrup/puree/paste producers
● Aseptic Drums / Glass Jars / PET Bottles / Powder Sachets: Choose fillers accordingly
EasyReal engineers will help you select the right system, layout, and utilities to match your plant site and export logistics.
Step-by-Step Flow From Raw Dates to Ready-to-Sell Products
We offer tailored workflows based on your raw material and final product. Here are two typical processing flows:
For Fresh Jujube → Juice or Paste
1.Bubble Washing & Sorting
2.Jujube Pitting
3.Crushing & Twin-Screw Pulping
4.Deaerating
5.Optional Enzyme Treatment (for juice clarity)
6.Filtration or Refining
7.Evaporation (for concentrate)
8.Sterilization (tubular/tube in tube type)
9.Aseptic Filling (drum, aseptic bags, bottles)
10.Optional Spray Drying (for powder)
For Dried Dates → Syrup or Powder
1.Warm Water Soaking
2.Heating & Softening Circulation
3.Seed Removal
4.Pulping and Refining
5.Vacuum Evaporation to 60–70° Brix
6.Homogenizing
7.Sterilizing
8.Aseptic Filling or Powder Conversion
This modular setup lets you produce multiple SKUs with minimal changeover time.
Specialized Machines Engineered for Dense, Sticky Fruit Like Dates
Jujube Destoning Machine
This stainless steel machine uses a blade and guide roller system to remove jujube pits cleanly. Its compact design keeps fruit intact while avoiding pulp loss. A food-grade conveyor ensures smooth feeding. Compared to basic pitting machines, it offers higher throughput and less breakage — ideal for fresh jujube processing.
Date Soaking & Softening Tank
Equipped with temperature-controlled circulation and insulation, this tank softens dried dates gently before pulping. The system has a digital temperature control, and time setting for different varieties. It avoids uneven softening and improves downstream yield and consistency.
Twin-Screw Pulper for Jujube
This dual-screw machine handles high-viscosity fruits like jujube and soaked dates. The first screw crushes, the second presses the pulp through fine mesh. The adjustable speed control maintains gentle separation of seed, fiber, and pulp. It’s built for low noise, high yield, and continuous operation.
Falling-Film Evaporator for Jujube Concentrate
This multi-effect system gently removes water from juice at low temperature (65–75°C) under vacuum. It uses thin-film flow for high efficiency, preventing burning or flavor loss. Compared to standard tank boiling, it saves energy and preserves color and nutrients in jujube syrup.
Tube-in-Tube Sterilizer for Sticky Paste
Ideal for thick jujube paste or concentrate, this sterilizer uses hot water in outer tubes and product flow in inner tubes. It heats evenly without charring. The system includes CIP cleaning, SIP sterilization, steam valves, and temperature recorders. It handles viscous products better than tubular-type units.
Spray Dryer for Jujube Powder
This vertical dryer atomizes jujube juice into hot air, turning it into fine, shelf-stable powder. The rotary disc or nozzle ensures fine droplets. Cyclone collectors and bag filters keep the powder clean. Compared to drum dryers, it produces more uniform, free-flowing powders with higher bioactive retention.
Process Fresh, Dried, or Semi-Dried Fruit Into Juice, Syrup, Paste or Powder — All With One Line
EasyReal’s jujube processing system is built to handle a wide range of raw materials from different regions — including Chinese red jujube, Middle Eastern Medjool, Deglet Noor, and semi-dried varieties from Africa or Latin America.
You can switch between different input forms:
● Fresh jujube from seasonal harvests
● Sun-dried or machine-dried dates with varying moisture levels
Output formats include:
● Clear or cloudy juice for wellness beverages
● Jujube puree or paste for bakery, baby food, or functional foods
● High-Brix syrup (up to 70°) for natural sweeteners and halal markets
● Fine powder for sachets, capsules, and powdered drinks
By adjusting screen mesh, screw speed, evaporation pressure, or sterilization time, you can shift from one product to another. All recipe settings are programmable, allowing quick changeovers with minimal downtime. This gives you the flexibility to respond to different market orders without rebuilding your line.
Whether you supply OEM brands, export under your own label, or manufacture functional blends, EasyReal lines are made to adapt.
Track Temperatures, Monitor Flow, and Control Everything From One Screen
Every EasyReal jujube line includes an integrated smart control system, combining a programmable logic controller (PLC) with a touchscreen interface (HMI). This makes your operation smarter, safer, and easier to manage — especially when exporting to regulated markets.
Operators use the HMI to:
● Monitor tank levels, temperatures, and sterilization time in real time
● Switch between saved product recipes (juice, paste, syrup, powder)
● Automate Clean-In-Place (CIP) for hygiene and downtime reduction
● Receive system alerts and performance trends
● Log batch records for traceability and export compliance
Advanced lines include:
● Remote control & diagnostics (via Wi-Fi or Ethernet)
● Data export compatible with MES or ERP systems
The system supports multilingual interfaces (English, Arabic, Spanish, etc.), which makes it easier for international teams to train staff and operate efficiently. You don’t need a full-time engineer to keep your line running — the system works with you.
Partner With EasyReal to Deliver World-Class Jujube Products From Day One
Whether you're entering the halal syrup market, developing a natural sweetener range, or launching a functional jujube beverage, EasyReal is ready to help you build a professional, export-ready line.
We offer full project support — from layout design and utility planning to delivery, commissioning, and long-term service. Our systems aim to follow across:
● Middle East (date syrup and energy paste)
● North Africa (juice and powder production)
● Southeast Asia (functional blends and superfruit processing)
● Eastern Europe (private-label export operations)
Why choose EasyReal?
● 25+ years of fruit processing experience
● Global references in 30+ countries
● All equipment meets CE, GMP, and food-grade standards
● Modular, scalable design with high ROI
● On-site and remote technical support
● Long-term spare parts availability
We don’t just sell machines — we help you build a strong, compliant, and profitable production business.
Contact EasyReal now to get a customized proposal for your jujube processing line. Let’s build something powerful — together.