Shanghai EasyReal announces the successful installation, commissioning, and acceptance of an Industrial Automatic Tubular UHT Sterilizer Plant at the production site of Future Generation PHU THO (FGC), a Vietnamese company engaged in beverage manufacturing.
This project improves FGC’s aseptic processing capacity and helps ensure product safety and longer shelf life for its liquid products.
After on-site testing and optimization, EasyReal’s Tubular UHT Sterilizer passed full performance verification. The system met FGC’s targets for pasteurization efficiency, energy consumption, and CIP (Clean-in-Place) performance.
During trial runs with tea-based drinks and fruit juice products, FGC’s engineering team confirmed:
• Stable processing temperature and holding time
• Consistent outlet product quality
• User-friendly PLC control and HMI interface
• Smooth integration with existing upstream and downstream equipment
The project reflects EasyReal’s ability to provide turnkey sterilization systems that comply with international food safety and hygiene standards, including relevant European certifications.
EasyReal’s Automatic Tubular Sterilizer is designed for high-temperature, short-time (HTST/UHT) treatment of different liquid fruit, vegetable, dairy, and beverage products.
Compared with plate-type systems, the tubular design reduces the risk of blockage and is suitable for products with higher viscosity or small particles.
Main Applications
• Fruit & Vegetable Products
Juice, juice concentrates, pulps (such as mango, tomato, coconut), nectars, and some fruit purees.
• Dairy & Plant-Based Beverages
Milk, flavored milk, yogurt drinks, and beverages made from soy, almond, or other plant proteins.
• Tea & Functional Beverages
Ready-to-drink (RTD) tea, herbal drinks, and functional or health beverages.
1. Thermal Efficiency & Product Protection
Tubular heat exchangers designed for uniform heating up to 150°C, helping to avoid scorching and heavy fouling.
Can handle products with viscosity up to about 3,000 cP, such as guava pulp or mixed fruit blends.
Energy recovery design: the hot product stream preheats the incoming cold product, helping reduce steam consumption and operating cost.
2. Automation, Control, and Safety
Siemens PLC control system for real-time monitoring of temperature, pressure, flow rate, and F0 value.
Automatic diverter valve redirects any product that does not reach the set sterilization conditions, helping ensure food safety.
Integrated CIP/SIP (cleaning and steam sterilization) programs support fast changeover and reduce cross-contamination risk.
3. Flexible Design and Capacity Range
Capacity options from pilot scale (around 20 L/h) up to industrial scale (up to about 50,000 L/h).
Modular configuration: optional direct steam injection (DSI), flash cooling, in-line homogenizer, and other process modules can be added according to the customer’s process.
All product-contact parts are made of food-grade 304 or 316L stainless steel and follow hygienic design standards.
• Tubular heating and cooling sections
• Aseptic holding tube
• Hot water circulation unit
• PLC control panel with touchscreen HMI
• CIP chemical dosing and return system
• Instrumentation: flowmeters, temperature sensors (PT100), pressure transmitters, and safety devices
The FGC project is one of many cases where EasyReal has supplied tubular UHT systems for tropical beverages and complex formulations. By combining standardized modules with project-based engineering, EasyReal offers:
• Long-term experience in fluid food processing equipment
• Stable and reliable system performance
• Technical support and remote service for global customers
EasyReal is a national high-tech enterprise based in Shanghai, China, focusing on pasteurizers, UHT systems, HTST plants, and related processing solutions for the food and beverage industry.
For more technical details, configuration options, or project references related to Tubular UHT Sterilizers, please visit:
https://www.easireal.com/tubular-uht-sterilizer-product/
Inquiries:
Phone: +86 15711642028
Email: jet_ma@easyreal.cn
Website: www.easireal.com
Contact: Jet Ma, Global Marketing Director
Post time: Nov-21-2025
