Isuku-mu-mwanya (CIP) kumazi ya Viscous: Imbogamizi nigisubizo mubihingwa byibiribwa

Ibisobanuro bya EasyReal CIP Sisitemu ya Viscous Fluids

EasyReal'sCIP Sisitemu kumirongo itanga umusaruroshyiramo umuvuduko ukabije wogukwirakwiza, gushyushya ikoti, hamwe nigishushanyo gitera imivurungano kugirango ukureho neza ibisigazwa mumiyoboro, tank, nibikoresho. Sisitemu gakondo ya CIP akenshi irwana nibisigara bifatanye cyangwa bitemba buhoro, ariko EasyReal iratsinda ibi hamwe na sisitemu yubuhanga hamwe ninzira nziza zigenda neza, kwiyongera kwimivurungano, nakugenzura neza ubushyuhe.

Sisitemu ikubiyemo:

• Mbere yo kwoza, gukaraba alkali, kwoza aside, hamwe na module yanyuma.

• BihitamoKuzengurukakumazi nogukoresha ibikoresho.

• Guhuza natanke, kuvanga inline, napompe nyinshi.

Sisitemu ya EasyReal CIP iremezaigihombo gito, ibihe byihuta, naRaporo yemewe yo kwemeza- byose bigenzurwa hakoreshejwe interineti ya HMI. Ibi biranga ntabwo byongera umutekano wibiribwa gusa ahubwo binagabanya amazi, ingufu, nogukoresha imiti, bigatuma biba byiza kubihingwa biharanira inganda zirambye.

Porogaramu Ikoreshwa rya EasyReal CIP Sisitemu

CIP ibisubizo bya EasyReal bikoreshwa cyane mubikorwa ahoibikoresho byo hejuru cyanebahari, harimo:

• Gukata inyanya n'imirongo itanga umusaruro

• Ibyokurya hamwe nisosi nziza, nka sili ya chili, ketchup, mayoneze

• Imbuto yibanze hamwe nibihingwa bya jam

• Amavuta y'ibishyimbo n'ibinyomoro bikwirakwiza inganda

• Gutunganya ibiryo no gutunganya amata, harimo amata yuzuye hamwe na cream nziza

Muri iyi miterere,gusukura intoki gakondoni imbaraga nyinshi, zidahuye, kandi zitwara igihe. EasyReal itangiza iki gikorwa hamwe nubushobozi buhanitseSisitemu isukuye, Byateganijwe Kuri Gukemuraibikoresho byo hasi-byoroshye ibikoreshonaimvange iremereye. Sisitemu yo guhuza n'imiterereicyiciro n'imirongo ikomezaikora igisubizo cyatoranijwe kubatunganya ibiryo kwisi yoseibicuruzwa bitandukanye.

Amazi ya Viscous asaba imirongo yihariye yo gutunganya

Ibintu bitandukanye cyane nka pisine, isosi yuzuye, hamwe na paste nuts birerekanaimyitwarire idahwitse ya Newtonian, bivuze ko kurwanya kwabo bigenda bitandukana mukibazo. Uyu mutungo wumubiri uganisha kubibazo bikomeye byogusukura nka:

• Kubaka ibisigara muri zone zapfuye

• Amazi mabi mugihe cyizuba

• Gutembera neza muburyo butambitse cyangwa butumburutse

• Kugumana allergens cyangwa ibimera

Byongeye kandi, ibyo bikoresho bikunda kubonekafirimehejuru yibikoresho, bishobora kubika mikorobe iyo bidakuweho neza. EasyReal ikemura ibyo bibazo muguhindura:

• Imiyoboro ya diametre n'ahantu hahanamye

• Shyira imyanya yumupira hamwe nigitutu cya nozzle

• Gushyushya imyirondoro no gukurikiranya ibintu

Gusa hamwe nibisobanuro birambuye birashobora CIP sisitemu ya viscous fluid igera kuriisuku-mu-mwanya usabwa na protocole ya HACCP na FDA.

Imodoka-Yakozwe na Adaptive Paragarafu: Umutekano wibicuruzwa nubuzima bwabaguzi

Ibiribwa bidasanzwe - cyane cyane abakireisukari karemano, amavuta, na proteyine—Kunda cyane cyane gukura kwa mikorobe niba isuku idahagije. Kwiyubaka bisigaye birashobora kuganisha kuriibinyabuzima, kwanduzanya, cyangwa nibicuruzwa byibutse. Sisitemu ya CIP yagenewe ubu bwoko bwibicuruzwa ntigomba kubara gusa kubikorwa byogusukura gusa ahubwo no kurikwemeza no gukurikiranwa.

Sisitemu ya EasyReal irimo:

• Kugenzura-Sensory'ubushyuhe no gutemba

• Raporo yikorakuri buri cyiciro cyogusukura

• Kwishyira hamwesisitemu ya sisitemuguhuza ubukana bwisuku nibicuruzwa byihariye (urugero, umurongo wimbuto wimbuto n'umurongo wa buto y'ibishyimbo)

Hamwe no kwiyongera kwibanda kuriamabwiriza yo kwihaza mu biribwanaibipimo byoherezwa mu mahanga ku isi, igisubizo cyihariye-CIP igisubizo ntigikenewe-ni ngombwa.

Nigute Guhitamo Sisitemu CIP ibereye ya Viscous Fluids

Guhitamo neza CIP sisitemu biterwa nibihinduka byinshi byingenzi:

• Ubushobozi bwo gukora: Umubare munini urashobora gusaba ibintu byinshi-CIP cyangwa ibigega binini byogeramo.

• Urutonde rwibicuruzwa: Imirongo ihinduranya hagati yimbuto zimbuto, amata y amata, hamwe nibyifuzo bikenera ibizunguruka byoroshye.

• Ibiranga ibisigisigi.

• Imiterere y'umurongo: Imiyoboro miremire, itambitse hamwe na sisitemu ya skid-igizwe na sisitemu bigira ingaruka kumuvuduko wa pompe no gushyira nozzle.

ByoroshyeIboneza rya CIP:

• Igice kimwe cyangwa byinshi

• Amashanyarazi yimashinigutandukanya ibice

• Sisitemu yo kugarura ingufu(urugero, guhinduranya ubushyuhe kumurongo wo kugaruka)
  Ba injeniyeri bacu batanga igenzura ryuzuye kurubuga no kwigana kugirango bamenyeuburyo bwiza bwo gukora kuburyo budasanzwe bwo gukora.

Imbonerahamwe ya CIP yuburyo bwa Viscous Fluid Line

Hasi nuburyo busanzwe bwa CIP bwakozwe kuriimirongo yibiribwa yibicuruzwa, hamwe nibitekerezo nyabyo mubitekerezo:

1. Mbere yoza n'amazi ashyushye: Kuraho ibisigazwa byinshi; gusukura pompe cavites no kugorora imiyoboro.

2. Gukaraba alkaline: Koresha ibikoresho byo hejuru-pH, ubushyuhe bwo hejuru (60-85 ° C), hamwe na booster yo guhungabana kugirango ugabanye amavuta na proteyine.

3. Hagati aho: Kuraho ibisigazwa byamazi kandi bigahindura ubushyuhe.

4. Gukaraba aside (niba bikenewe).

5. Koza neza n'amazi meza: Kureba ko nta kimenyetso cy’imiti gifite; itegura sisitemu yo kubyara umusaruro utaha.

6. Guhitamo kubushake.

Sisitemu yo kugenzura ya EasyReal ihindura umuvuduko, umuvuduko, nigitutu gishingiye kuriumwirondorohamwe namakuru yabanjirije ukwezi.

Ibikoresho by'ingenzi muri sisitemu ya CIP ya Viscous Fluids

IkomeyeSisitemu yo kwisukura (CIP)kumazi ya viscous biterwa nibihujwe neza nibikoresho byubatswe. EasyReal itanga modire ya suite yibigize, buri kimwe kijyanye nibisabwa byihariyeibicuruzwa-byinshi cyane：

Amapompa yo hejuru ya CIP
Yashizweho kugirango itange imivurungano ibinyujije mu bicuruzwa byuzuye, bifatanye. Ibiranga pompe birangakwaguka kwimuka, kurwanya ubushyuhe, hamwe nubushobozi bwo gusubira inyuma kugirango wirinde gufunga. Ugereranije na pompe isanzwe ya centrifugal, pompe ya CIP ya EasyReal ikomeza kugenda neza ndetse no murisisitemu yo kuvoma hamwe no gukurura.

Tank Ikoti ryogusukura igisubizo
Ikomeza kugenzura neza ubushyuhe (± 1 ° C) bwibikoresho byogusukura. Ibi nibyingenzi gushonga ibinure, ibisigisigi bya emulisile, na firime ya pectin. Igishushanyo cya jacketi kirinda ubushyuhe bwaho kandi gishyigikira ubushyuhe burigihe mugihe cyizuba kirekire.

Imyanya myinshi ya Spray Balls & Turbine Rotors
Yinjijwe mu kuvanga tanki no gufata ibikoresho, EasyReal'sturbine spray imitwegutanga imbaraga za 360 °. Ugereranije n'imipira ya spray ihagaze, iyi rotorgabanya igicucu, kugabanya imikoreshereze yimiti, no kunozagusukura efficacy mu mfuruka.

④ Automatic Valve Manifold Cluster
Gushoboza gusukura zone, kwirinda kwanduzanya, hamwe no gukoresha logique. Hamwe na PLC yuzuye, sisitemu irashobora guhitamo kwigungakuzuza imirongo, pasteurizers, cyangwa homogenizersmugihe cyo gukora isuku.

⑤ Inline Imyitwarire & Sensors
Menya nezakwibandahanyuma ugenzure neza intambwe zo koza. Ibi bivanaho kugenzura intoki kandi birashobokakwemeza ibinyabizigahamwe na sisitemu yuzuye.

Gushyushya Module Module
Bihitamoibice byo guhinduranya ubushyuhekugarura ubushyuhe bwakoreshejwe CIP ibisubizo, kugabanya gukoresha ingufu kugeza 30%. Iyi module ni ingirakamaro cyane kuriisosi y'imbuto n'imirongo itanga umusaruro, aho ubushyuhe bwo hejuru bushyirwa hejuru.

Hamwe na hamwe, ibi bice birema agufunga-kuzenguruka, gukora cyane, gukora-kugenzura CIP platformyiteguye kuzuza ibipimo nganda byibiribwa ku isi.

Guhuza Ibikoresho & Ibisohoka byoroshye

Imirongo itunganya amazi menshi ikemura ibibazo byinshi, buri kimwe kigaragaza ibibazo byihariye byogusukura. Sisitemu ya CIP ya EasyReal yakozwe kuriguhuza ibintu byinshi, gutwikira ibimera bishingiye ku bimera n’amata yinjiza ：

• Inyanya paste & imbuto zimbutoContent Ibirimo fibre nyinshi hamwe na pectine bisaba inzitizi ndende ya alkali no kuvura aside.

• Amavuta y'ibishyimbo & pasteIbisigisigi biremereye byamavuta bisaba ibikoresho byongera imbaraga hamwe nubushyuhe bwo hejuru.

• Amata yuzuye & amata yibanze： Saba kugenzura byimazeyo allergen hamwe nubwishingizi bwa mikorobe hamwe namazi ashyushye hamwe na sterisizione.

• Isosi ivanze & condiments： Ugomba gukoresha amavuta yombi hamwe nibice, bisaba guhuza ibikorwa-byombi.

Byongeye kandi, imirongo ihinduranya ibicuruzwa (urugero, kuva kumyembe kugeza kumasosi ya chili) byungukabyateguwe mbere ya CIP reseptbibitswe muri EasyReal HMI. Sisitemu ya CIP ihindura ubukana bwigihe nigihe cyigihe gishingiye kubice byakozwe mbere, bigushobozaguhinduka byihuse hamwe nimyanda mike.

Igishushanyo mbonera no gukora isuku (CIP / SIP)

Isuku iri mu mutima wibikoresho bya EasyReal. Buri CIP sisitemu ya viscous fluid ihuzaibikoresho by'isuku, kwemeza ko nta mikorobe ishyushye, kugumana allerge, cyangwa amaguru yapfuye muribwo buryo.

Ibyingenzi byingenzi bishushanya isuku birimo:

• Ibyuma byose bidafite ingese AISI 316L igaragara hejuru, amashanyarazi kuri ≤0.4 µm Ra kugirango yubahirize ibisigisigi bike.

• Imiyoboro yonyinehamwe n'ibishushanyo mbonera hamwe na crevice-yubusa.

• EHEDG yubahiriza isuku ya kashe hamwe na kasheirwanya kwangirika kwimiti.

• Guhuza naSIP (Sterilisation-mu-mwanya)module kumirongo yisuku-ndende.

Byongeye kandi, EasyReal itanga kubushakeporogaramu yo kwimenyekanishayandika buri cyiciro CIP / SIP hamwe na:

• Igihe cyo gutangira / kurangiza

• Ubushyuhe bwo kugabanuka

• Umwirondoro wibikoresho bya shimi

• Kugenzura neza

Ibiti byemeza kubahirizaISO 22000, FDA CFR 21, naPorotokole ya HACCP, ni ngombwa cyane cyane kubohereza ibicuruzwa hanzeisuku, amasosi, nibicuruzwa-byiteguye-kurya.

Imodoka-Yakozwe na Adaptive Paragarafu: Gukoresha Ingufu & Kurengera Ibidukikije

Kurenga isuku, EasyReal ya viscous-fluid CIP sisitemu nzizaingufu zingirakamaro kandi zirambye. Imirongo itanga umusaruro mwinshi cyane cyane ikoresha ingufu kugirango isukure, ariko sisitemu zacu zikoresha tekinoroji nyinshi kugirango igabanye ibirenge ：

• Amazi & imiti yongeye gukoresha logique: Sisitemu igarura igice cyakoreshejwe kwoza hamwe na alkali ibisubizo byintangiriro yo gukaraba, kugabanya imikoreshereze yimyenda igera kuri 40%.

• Shyushya ingufu: Isahani ihinduranya ubushyuhe yongeye gukoresha ubushyuhe bwo kugaruka, kugabanya guterwa.

• Cycle optimizme algorithms.

Ibiranga bishyigikira byimazeyo intego zaKwubahiriza ESGnakugabanya ibirenge bya karubone, gukora EasyReal umufatanyabikorwa ukomeye kubirango byisi bigamije ibyemezo byicyatsi, nkaUMUYOBOZI, ISO 14001, cyangwaGahunda irambye ya BRCGS.

Sisitemu yo kugenzura ubwenge by EasyReal

Sisitemu ya CIP ya EasyReal kumazi ya viscous fluid ikoreshwa nabigezweho bya PLC + HMI, yubatswe kubikorwa bikora neza kandi byorohereza abakoresha. Ibyingenzi byingenzi biranga ubwenge bwo kugenzura harimo:

• Byateguwe mbere ya CIP resept base base: Abakoresha barashobora guhitamo protocole yisuku bashingiye kubicuruzwa byabanjirije (urugero, isosi ya chili na mango puree), bakemeza ko bizunguruka.

• Ikibaho-nyacyo cyo kugenzura: Yerekana ubushyuhe, igitutu, ubwikorezi, hamwe nibishushanyo mbonera kuri buri murongo ukora.

• Kumenya-kwibeshya: Imenyekanisha rya sensor drift, imikorere idahwitse ya valve, cyangwa guhagarika umuvuduko bigabanya igihe cyo kugiciro no kubungabunga.

• Gufunga resept no kugenzura kugenzura: Irinda guhinduka bitemewe, kunoza ubudahwema mugihe cyogusukura.

• Module yinjira kure.

EasyReal ihuza neza hamwe na SCADA cyangwa MES ihari, ikabemereraguhuza uruganda, gukurikiranwa, nakwemeza imibarey'ibikorwa byo kwihaza mu biribwa.

Ibice Byihutirwa Bikora & Modular Upgrades

Kugirango ejo hazaza-ishoramari rya CIP, EasyReal itanga urukurikirane rwakwagura modular nibice byubushakekwagura ubushobozi bwa sisitemu:

• Ibice byo kubumba: Kubidukikije bya aseptic cyangwa ibicuruzwa byoherezwa mu mahanga.

• Terefone igendanwa ya CIP: Byiza kuriinganda nyinshi, kwemerera uburyo bworoshye bwoherejwe hirya no hino.

• Imashini-yimashini yimiti: Kugirango ugenzure neza imikoreshereze ya detergent na aside hamwe ninjiza ntoya.

• Icyiciro cya UV cyangwa ozone: Ongeraho udukoko twangiza, cyane cyane muriimirongo yo gutunganya ibiryo kama cyangwa ibyana.

• Iboneza-Inzira ebyiri: Emerera gusukura icyarimwe ahantu habiri hashyizweho umusaruro, kongera amasaha.

Module zose zubatswe hamweGucomeka no gukina, kwemeza guhungabana gake mugihe cyo kuzamura. Haba kwagura ubushobozi cyangwa guhindura ibicuruzwa byibanda, EasyReal modular ya CIP ecosystem ikura hamwe nuruganda rwawe.

Witegure kubaka sisitemu ya CIP yo gutunganya ibiryo bitandukanye?

Niba umurongo wawe wo kubyara urwana no gusukura isosi yuzuye, isukari yimbuto, umutobe wimbuto, cyangwa ibikomoka ku mata menshi cyane, EasyReal ifite igisubizo gikenewe. IwacuSisitemu isukuye-ya-sisitemu ya fluxous fluidbasanzwe bakorera abakiriya hirya no hinoAziya, Uburayi, Uburasirazuba bwo hagati, na Amerika, hamwe nibisubizo byagaragaye mugabanya igihe cyogusukura, gukoresha amazi, ningaruka zo kwanduza.

Kuva mubikorwa byambere kugenzura kugezaGutegura imiterere ya 3D, kwishyiriraho, komisiyo, nanyuma yo kugurisha, EasyReal itanga inzira nziza yo gushyira mubikorwa. Waba uzamura umurongo wumurage cyangwa kubaka uruganda rushya, ibisubizo byacu bya CIP birateguweubushobozi bwawe, imbogamizi z'umwanya, hamwe n'intego z'isuku.