Umurongo wo gutunganya isukari ya beterave

ItsindaUmurongo wo gutunganya isukari ya EasyRealIhindura isukari mbisi mo ibintu by'agaciro nk'umutobe wa beterave usobanutse, sirupe ikungahaye ku isukari, cyangwa ifunze neza. Waba ugamije isoko ry'ibinyobwa bikora, gukora isukari karemano, cyangwa isukari nziza ya beterave, uru rutonde rutanga ubuziranenge, isuku, no gukoresha ingufu neza.

Ubu buryo bukubiyemo gutunganya ibintu byose—kuva ku koza beterave, gusya, gukuramo, kugeza ku gutunganya umutobe, no guhumeka. Bushyigikira umutobe wo mu rwego rw'ibiribwa ndetse n'umutobe w'isukari wo mu nganda.

Umurongo wacu ujyanye n'uturere tw'inganda zikora ku buhinzi, inganda z'ibiribwa. Kubera ko zikora neza, zikoresha umwuka muke, kandi zigatanga ibikoresho byiteguye gukora neza, EasyReal iratanga umusaruro uhamye ndetse no mu bihe by'isarura ryinshi.


Ibisobanuro by'umurongo wo gutunganya isukari wa EasyReal

ItsindaUmurongo wo gutunganya isukari ya EasyRealitanga igisubizo cyuzuye cyo guhindura beterave mbisi mo umutobe usukuye, usobanutse neza cyangwa ibinure byinshi.

Twubaka buri sisitemu dukoreshejeibice bya modularGushyigikira ikorwa ry'umutobe gusa cyangwa gutegura ibiryo. Igikorwa gitangirana no koza, gutondeka, gusya, gushyushya no gukuramo umutobe w'ibimera by'isukari hakoreshejwe ibikoresho by'icyuma kidashonga bibuza umwanda cyangwa umucanga kwinjira mu cyiciro cy'umutobe.module ya diffuserikoresha ikoranabuhanga rya "low residue belt" cyangwa "screw" kugira ngo ikuremo umutobe mwiza cyane.

Itsindaigice cy'ubushyuheirimo ibikoresho byo mu bwoko bwa evaporateurs bifite ingaruka eshatu cyangwa enye zigwa zikoresha umwuka muto, bikagabanya ingufu mu gihe bikungahaye ku bushyuhe bwa 60–70°Brix.

Intambwe yose igengwa naSisitemu ya EasyReal ya PLC igezwehoikurikirana ubwinshi bw'isukari, ubushyuhe, n'umuvuduko w'amazi.

Imiterere y'Ikoreshwa ry'Umurongo Utunganya Isukari wa EasyReal

Umurongo w'ibinyampeke by'isukari ukorera mu nzego zitandukanye:

Ibimera biryoshya ibiryo karemano: Abakora bakuramo umutobe wa beterave nk'uburyo bwo gusimbura isukari y'ibishyimbo. Sirupe y'ibishyimbo irimo ikoreshwa nk'ikintu cy'ingenzi gisukuye.

Abakora isukari mu nganda: Ubu buryo bushyigikira uburyo bwo gusobanura no gushyiramo kristalo mbere yo gukuramo isukari ikoresheje centrifugal.

Inganda zikora ibinyobwa n'ibinyobwa bifatika: Hari abakiriya bavanga umutobe w'ibitunguru n'umutobe w'imbuto cyangwa bakawuvangamo ibinyobwa bitanga probiotic.

Ibimera bya Bioethanol na Bioplastic: Umutobe w'ibimera cyangwa molasi biba isoko ya karuboni ihendutse yo guhisha.

Abacuruza amata n'imigati: Sirupe y'ibitunguru ifite uburyohe bwinshi ikora neza mu yawurute, ice cream, ibiryo bitetse, no mu nganda zitunganya ibiryo biryoshye.

Dushushanya buri murongo dukurikije intego z'ibicuruzwa byawe, itangwa ry'ibirayi by'ibijumba mu gihe cy'umwaka, n'ibikoresho bihari.

Uburyo bwo guhitamo umurongo wo gutunganya isukari

Guhitamo umurongo w'ibiryo by'ibimera biterwa n'ibintu bitatu by'ingenzi:

1. Umusaruro w'ingenzi: Umutobe ugereranije na sirupe ugereranije n'isukari

KuriUmutobe w'ibimera (6–15°Brix), umurongo w'ibanze urimo gukaraba, gusya, gushyushya mbere, gukuramo no kuyungurura birahagije.
KuriSirupe y'ibimera (55–70°Brix), ongeramo umwuka ukoresheje modules zigabanya ingufu.

2. Ubushobozi bwo gukora amasaha


Toni 10–25 ku isaha: Ifite ingano ihagije mu musaruro w'isukari yo mu gace utuyemo.
Toni 30 ku isaha: Bikwiriye abatunganya beterave mu nganda n'abohereza mu mahanga.

3. Ifishi yo gupakira

Umutobe w'ibitunguru by'amazi: woherezwa mu macupa cyangwa mu ngoma zidafite aside.
Sirupe irimo ibintu byinshi: ipakiye mu binini bya IBC cyangwa mu ducupa.
Sirupe iteguye isukari: yimuwe mu mirongo ya molasses.

EasyReal ishyigikira imiterere yihariye, ishyirwaho ry’urwego rutandukanye, cyangwa ibikoresho bito bishyirwa ku rukuta bitewe n’umwanya uriho.

Imbonerahamwe y'Iterambere ry'Intambwe zo Gutunganya Isukari

Uburyo bwo gutunganya isukari:

1. Kugaburira Beterave mbisi

Beterave zishyirwa mu gikoni kirimo ibiryo by'amazi.

2. Gukaraba &Sgushakisha inzira

Imashini imesa ikoresha amashanyarazi ikuraho ubutaka. Gusuzuma ibicuruzwa bidakoreshejwe.

3. BeetCrushing

Gusya beterave mo uduce duto kugira ngo ushyiremo umutobe nyuma.

4. Mbere-ubushyuheer

Shyushya utubuto tw'ibimera kugira ngo enzymes zihagarike kandi wongere umusaruro w'umutobe kuri dogere selisiyusi 65–75.

5.JuiceExtraction

Gukanda uduce twa beetroot kugira ngo ubone umutobe.

6. Kuyungurura no Guhindura ibara ry'umutobe
Kuraho ibintu bikomeye n'amabara ukoresheje akayunguruzo gakoresha icyuma gishyushya cyangwa resini.

7. Guhumeka kw'umwuka
Shyira umutobe mu mavuta ukoresheje ibikoresho bishyushya amazi bigwa.

8. Kuzuza cyangwa Kubika
Ohereza ku byuzuzo byanduye cyangwa ku dupfunyika twa sirupe.

Ibikoresho by'ingenzi mu gutunganya isukari

1. Imashini yo koza isukari ya beetroot

Imashini imesa izunguruka ikuraho ibyondo n'umwanda ikoresheje amapine azunguruka hamwe n'amazi. Ifite ingoma itagira umwanda n'imyanda isohoka mu buryo bwikora. Imashini imesa ikora kugeza kuri toni 30 ku isaha kandi ikanatunganya beterave nziza mbere yo kuzikata. Igabanya umutwaro wo gusukura ibikoresho biri munsi y'amazi.

2. BeteraveJambonmerCrusher

Iyi mashini isya ifite ihame ryo gukora neza cyane, ifite ubushobozi bwo gusya neza, ikora neza, kandi isukura neza. Uretse moteri n'umuyoboro, igice gisigaye cy'imashini gikozwe mu byuma bita "stainless steel" byiza cyane. Uduce dusya turangana kandi dukora neza, ibyo bigatuma umusaruro w'abakozi urushaho kwiyongera, bikagabanya ikiguzi, kandi bikazana inyungu nziza mu bukungu. Isya ibikoresho fatizo mo uduce duto, bigatuma birushaho kuba byiza mu gutunganya. Ni kimwe mu bikoresho by'ingenzi ku bigo bikora divayi y'imbuto, jamu, ibinyobwa, nibindi.

3.Mbere-heater(Ibikoresho bihagarika imikorere ya enzyme)

Bikunze kwitwa Enzymatic deactivators na Enzymatic inactivators; Ikoresha ubushyuhe kugira ngo ihagarike imikorere ya enzymes za pectolytic zishinzwe hydrolyze polysaccharides zigize imiterere y'imbuto (bivuze ko zangiza enzyme). Ibi bikumira oxidation kandi byongera umusaruro;.

4.Gukuramo umutobe

Ikoresha imikandara izenguruka kugira ngo ikandagire ibikoresho (nk'imbuto, imboga, cyangwa ibimera bifite imiyoboro) buri gihe, itandukanya umutobe n'ibinure neza mu buryo buhoraho. Ikorana neza n'ibintu bifite imiyoboro binyuze mu gushyiramo igitutu buhoro buhoro, igenzura ko imitobe ikurwamo neza nta gufunga.

Gukanda buhoro bigabanya ubushyuhe n'ubushyuhe, bigatuma umutobe ukomeza kuba mushya, ufite uburyohe bwiza n'intungamubiri zigumana ugereranije n'uburyo bworoshye bwo gukoresha. Bikuramo umutobe mwinshi mu bikoresho, bigabanya imyanda y'ibinure, bikaba byorohereza ibidukikije kandi bihendutse ku bucuruzi.

5. Umushongi w'imashini ishyuha (Ingaruka nyinshi)

Iyi evaporator ikoresha imiyoboro ihagaze aho umutobe umanuka mu bice bito mu gihe umwuka ushyushya inyuma. Dukoresha ingaruka 3-5 kugira ngo tugabanye ikoreshwa ry'ingufu. Ibyuma bitangiza ibyuma 316L, imiyoboro ya CIP, no kugarura umwuka mu buryo bwikora ni ibisanzwe. Ubona imbaraga zihamye iyo umwuka ugabanutse.

6.AsepticBag Filling Ssisitemu

Yuzuza ibintu by'amazi (nk'imitobe, amata, isosi) mu mifuka idafite bagiteri, ikarinda kwanduzwa na mikorobe. Isukura imifuka irimo ubusa (ikoresheje ubushyuhe, imiti cyangwa imirasire) ndetse n'ibiyikomokaho mbere yo kuyuzuza, bigatuma ibora neza.

Mu kubika ibicuruzwa nta bagiteri, bituma bibikwa igihe kirekire (akenshi amezi menshi) nta bikonje, bigabanye kwangirika. Bikomeza uburyohe, intungamubiri, n'imiterere y'ibinyobwa, kuko nta bintu bibungabunga bikenerwa bitewe n'ibidukikije bidafite ubusembwa. Amasashe ya Aseptic ni mato kandi agabanya ikiguzi cyo kubika, kohereza, no kuyafata ugereranije n'uburyo busanzwe bwo gupakira.

Guhuza Ibikoresho n'Uburyo bwo Guhindura Ibisohoka

Umurongo wa EasyReal Sugar Beet ukorana na:

● Imizi mishya y'ibirayi (yose, isukuwe)
● Ibikoresho by'ibijumba byaciwe cyangwa bibitswe mu bubiko
● Beterave zifite isukari ihindagurika (12–20% ya sucrose)
● Imizi yemewe n'umwimerere cyangwa isanzwe ihingwa

Ushobora guhindura umusaruro ukoresheje modules:

● Kuraho umutobe mushya wo kunywa →
● Ongeraho crystallization → isukari cyangwa kristu

Sisitemu ishyigikiraitsinda cyangwa gutunganya ibintu mu buryo buhoraho,gupima intoki cyangwa mu buryo bwikoranainzira ebyiri zo gusohorakugira ngo haboneke umutobe na sirupe.

Ukeneye gutunganya ibihingwa bitandukanye? Baza ibijyanye n'inyongeramusaruro zo gutunganya chicory, umutobe w'ibisheke, cyangwa izindi sukari zishingiye ku mizi zifite imiterere imwe.

Sisitemu yo kugenzura ikoresheje ubuhanga (Smart Control System) ikoresheje EasyReal

Umurongo wo gutunganya isukari wa EasyReal ukorera kurisisitemu yo kugenzura PLC + HMI ikora ku buryo bwikora. Ushobora gukurikirana buri ntambwe—kuva ku kugaburira beterave kugeza ku gusohora sirupe—ukoresheje ecran imwe gusa. Abakoresha babona agaciro k'igihe nyacyo ka °Brix, ubushyuhe, umuvuduko w'amazi, urwego rw'ikigega, n'ikoreshwa ry'umwuka. Sisitemu kandi ikurikirana inzogera, ikandika amakuru y'imikorere, kandi igatanga uburyo bwo gukemura ibibazo.

DukoreshaIbirango mpuzamahanga nka Siemenskuri PLC na sensor. Akabari ka HMI gatanga uburyo bwo gukoresha mu ndimi nyinshi no gucunga resept. Ushobora kubika resept nyinshi zo gukora ku buryo butandukanye bw'ibicuruzwa. Buri gice, nka diffuser cyangwa evaporator, kirimo ahantu ho kugenzura ibintu mu gace hamwe n'utubuto two guhagarara byihutirwa, ibipimo by'umuvuduko, n'ibindi bisubizo by'intoki.

Ku bakiriya bafiteSisitemu za SCADA cyangwa MES, dutanga uburyo bwo guhuza Ethernet, Modbus, cyangwa OPC-UA. Ushobora kohereza inyandiko z'itsinda, gukurikirana ibyakozwe, no gusesengura uburyo ingufu zikoreshwa neza ukoresheje interineti uri kure.

Ukeneye amahugurwa ku bakoresha porogaramu? EasyReal itanga ubufasha bwo gukoresha porogaramu aho ikorera ndetse no kuyikoresha mu buryo bwa kure hamwe na TeamViewer cyangwa VPN.

Ukoresheje ikoranabuhanga rigezweho, ugabanya ikiguzi cy'abakozi, ukirinda amakosa yo gukoresha intoki, kandi ukagira ubuziranenge buhamye. Ushobora gukoresha umurongo wose hamwe n'abakozi benshi bahuguwe kuri buri shampiyona—ndetse no mu gihe cyo gusarura beterave nyinshi.

Witeguye Kubaka Umurongo Wawe wo Gutunganya Isukari

Niba witeguye guhindura isukari mu bicuruzwa bifite agaciro gakomeye—umutobe, sirupe, cyangwa kristu iteguye—EasyReal ni umufatanyabikorwa wawe wizeye. Tuzana uburambe bw'imyaka irenga 25 n'imishinga irenga 30 ku isi mu gutunganya imitobe n'ibirungo.

Ikipe yacu irafasha kuva kuri A kugeza kuri Z:igenamigambi ry'umushinga, imiterere y'ibikoresho, gukora ibikoresho, gushyiramo ibikoresho aho bikorerwa, no gushyigikira ubuzima bwoseWaba urimo kuvugurura uruganda rusanzwe cyangwa utangira ku rundi, dutanga ibisubizo bihendutse bihuye n'uruganda rwawe, isoko ryawe, n'intego zawe zo gukura. Ubona ubumenyi bwacu, imiterere yacu, n'umurava wacu—buri ntambwe yose.

Reka dushyire hamwe umurongo w'ibiryo byawe by'ibimera.
Sura www.easireal.com cyangwa uduhamagare kuri[email protected]
Ushobora kandi kutugeraho kuri Twandikire – EasyReal

Shanghai EasyReal Machinery Co., Ltd.– Ubwenge. Ikora neza. Isi yose.

Umucuruzi w'amakoperative

Abatanga ibikoresho ku isi yose bakoreshwa mu gutunganya EasyReal.

Andika ubutumwa bwawe hano hanyuma ubwoherereze