Avocado Processing Line
The EasyReal avocado line is built for efficient, hygienic, and gentle avocado handling from raw fruit to final product.
We use specialized de-pitting and destoning systems that preserve the fruit’s integrity and minimize oil loss or pulp oxidation.
From cold-pressed virgin oil to smooth puree, every component is optimized for output quality and food safety.
The line includes fruit reception, washing, de-pitting, pulp refining, and options for oil pressing, vacuum drying, UHT sterilization, or aseptic filling, depending on the target product.
All contact surfaces are food-grade stainless steel (SS304/316L) with CIP-ready design to support automatic cleaning.
Our engineers combine advanced PLC+HMI automation, energy-saving heating systems, and data logging for easy management.
Whether you're producing for the foodservice sector, baby food brands, or the cosmetics industry, EasyReal offers tailored configurations to meet your capacity, budget, and compliance needs.
Our avocado line serves a diverse international market across the food, health, and beauty industries.
Avocado Pulp and Puree
Ideal for frozen puree bags, frozen cubes, baby food pouches, or HPP-ready bulk bags.
Common in Mexico, Peru, and South Africa for export-grade avocado products.
Avocado Oil Extraction
Used for virgin and extra virgin cold-pressed avocado oil, rich in oleic acid and vitamin E.
Popular for cooking oil, salad dressings, or as a skincare and cosmetic base.
Ready-to-Eat and Aseptic Packaging
Includes solutions for shelf-stable puree or guacamole in pouches, cups, or cans.
Used by foodservice suppliers and international brands seeking long shelf life.
Our line supports high pulp recovery, stable color, and safe microbiological control.
We help you process both ripe and overripe fruits, with minimal waste and high-value extraction.
Selecting the right line starts with your product goals and factory scale.
Here’s how to match configuration with your needs:
By Capacity
• 500–1,000 kg/h: R&D or small-scale puree or oil workshops
• 2–5 tons/hour: Commercial production of puree and oil
• 10 tons/hour or more: Integrated pulp + oil lines
By End Product Type
• Frozen Pulp or Cubes: Needs gentle pulping, blast freezing units
• Cold-Pressed Oil: Requires hydraulic or screw press, decanter, oil centrifuge
• Sterilized Puree: Needs refining, deaeration, tube sterilizer, aseptic bag filler
By Packaging Format
• 5–220L aseptic bags in drums (for puree)
• Glass bottles or HDPE jars (for oil)
• Sachets or jars
• Flexible pouches and cup seals (for consumer packs)
EasyReal engineers help you evaluate your material source, energy supply, export regulations, and budget to design the most cost-effective line.
Avocado → Washing & Sorting → Peeling & Destoning → Pulping and Refining → Oil Pressing → Thermal or Cold Process → Filling & Packaging
Here’s how the line works for different products:
Avocado Pulp / Puree
1.Raw fruit loading
2.Brushing & washing
3.Manual or automatic sorting
4.Peeling and destoning
5.Pre-heater
6.Pulping and Refining
7.Decantor
8.Vacuum Evaporator(Optional)
9.UHT sterilization or HPP prep
10.Aseptic bag or pouch filling
11.Cold storage or secondary packaging
Avocado Oil
1.Sorting & washing
2.Peeling and destoning
3.Manual or automatic sorting
4.Peeling and destoning
5.Pre-heater
6.Pulping and Refining
7.Cold pressing or screw pressing
8.Decanter separation
9.Centrifuge purification
10.Filtration
11.Bottle or drum filling
Each path uses tailored machines to preserve nutrients, control color, and extend shelf life.
1.Avocado Washing and Brushing Machine
This unit removes soil, dust, and pesticide residue using rotary brushes and adjustable nozzles.
It gently cleans the skin without bruising the fruit. The rotating drum and water spray ensure full contact cleaning.
The design supports fresh and overripe avocados with variable speed control.
All water-contact parts are stainless steel with optional water reuse system.
Compared to manual washing, this machine saves labor and ensures consistent sanitation.
2. Avocado Peeling and Destoning Machine
It uses soft rollers and shape-positioning devices to protect the pulp during processing.
The output can go directly to the refining system without additional trimming.
High de-pitting accuracy reduces pulp waste and improves downstream yield.
Compared to hand-cutting, this system reduces contamination risk and increases hourly capacity by over 5x.
3. Avocado Pulping and Refining Machine
This unit filters the avocado pulp through fine screens, removing fiber and unpeeled skin.
It ensures smooth, uniform puree ideal for baby food, guacamole, or frozen packs.
Speed is adjustable to suit pulp thickness. Dual-stage refiners can handle higher fiber content.
It delivers better mouthfeel and clean separation of residues.
Built-in CIP ports support hot water or alkaline cleaning after each batch.
4. Cold-Press Oil Extraction System
This system includes a hydraulic press or screw press, decanter, and centrifuge.
It extracts virgin avocado oil without heating, preserving flavor and healthy compounds.
The decanter separates solids from liquid, while the centrifuge removes fine particulates.
The whole system runs in a nitrogen atmosphere to prevent oil oxidation.
Compared to hot pressing, this method delivers premium-grade oil with a natural green tint.
5. UHT Sterilizer (Tube-in-Tube or Scraped Surface)
This machine heats avocado puree to 95–105°C for a few seconds to kill bacteria and enzymes.
Tube-in-tube design avoids product burning and maintains pulp texture, suits thick pulp with fibers, ensuring smooth flow without clogging.
Comes with automatic temperature control, pressure balancing, and safety interlocks.
It ensures shelf-stable puree for aseptic filling, with full compliance to FDA and EU norms.
The EasyReal avocado processing line handles a wide range of raw fruit conditions and supports multiple final product formats.
Raw Fruit Types Supported
• Hass, Fuerte, Bacon, and local avocado varieties
• Freshly harvested or ripened in storage
• Overripe or second-grade fruit (for oil extraction or powder)
• Pulp-retained varieties for guacamole and paste applications
The line adjusts for variations in fruit firmness, size, oil content, and skin type.
Operators can fine-tune roller pressure, refining speed, or heating profiles depending on the batch.
This ensures consistent product quality across seasons and sources.
End Product Flexibility
• Smooth puree (for baby food or dips)
• Cold-pressed virgin oil (for edible and cosmetic markets)
• Aseptic-packed pulp (for industrial and foodservice use)
With EasyReal’s modular design, you can switch between product lines with minimal equipment change.
Optional bypass valves, adjustable filler heads, and CIP-ready connectors simplify transitions.
This flexibility helps clients stay agile in a shifting market, expand product portfolios, and reduce downtime.
We make it easy to match your production to market demand.
Every EasyReal avocado processing line comes with a fully integrated PLC + HMI control system.
This smart control platform lets operators manage the full process from a touch screen.
Core Functions Include
• Temperature, pressure, and flow monitoring in real time
• Step-by-step batch control for heating, refining, or drying
• Alarms and fault detection to prevent equipment damage
• Recipe settings for different products or raw material profiles
• Energy-saving modes for off-peak hours
We use industry-grade Siemens or Omron PLCs and 10–15 inch color HMIs.
These screens display live curves, equipment status, and historical logs.
Operators can review trends, track output, and adjust setpoints on the fly.
Data is stored for every batch.
This helps in quality traceability, HACCP recordkeeping, and troubleshooting.
For larger plants, we offer optional SCADA systems with remote login, multi-line overview, and cloud reporting.
You can access performance data from your office or phone.
EasyReal’s control panel includes secure access layers, with operator and supervisor modes.
International clients appreciate the multi-language UI, including English, Spanish, and French.
We also offer local support for UI translation or integration with your existing ERP or MES.
EasyReal Machinery helps you turn fresh avocados into premium products—pulp, oil, puree, or powder—with cost-effective, globally proven solutions.
From startup-scale puree lines to turnkey avocado oil factories, our team supports you from concept to commissioning.
Why Choose EasyReal?
25+ years experience in fruit processing
Projects in 30+ countries with local support
Modular systems for multi-product plants
Smart automation and CIP-ready design
On-site training and lifelong service
Our engineers assist with layout, utility planning, and packaging design.
We also offer FAT (factory acceptance tests), remote troubleshooting, and global spare parts support.
If you’re ready to launch or upgrade your avocado production, we’re ready to help.
Contact us today at sales@easyreal.cn
Learn more at www.easireal.com
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