Coconut Water Plate Evaporator

Short Description:

Coconut water is a fast-growing segment in the functional beverage market, valued for its natural electrolytes, light sweetness, and health appeal. However, its high perishability poses challenges for storage, transportation, and export. Concentration through evaporation helps overcome these barriers by reducing volume and increasing shelf life.

EasyReal’s plate evaporator system is specifically designed for coconut water processing. It uses gentle vacuum evaporation at low temperatures to preserve the delicate flavor and nutrients of coconut water while raising its Brix level for further processing or aseptic filling. Compact, efficient, and sanitary, it’s the ideal solution for modern coconut water manufacturers.


Product Detail

What Is a Plate Evaporator for Coconut Water?

A plate evaporator is a highly efficient thermal processing unit that uses thin, corrugated stainless steel plates to transfer heat and remove water from liquid products. In coconut water processing, this type of evaporator is particularly suited due to its low residence time, compact footprint, and ability to operate under vacuum conditions at low temperatures.

Compared to tubular or falling film evaporators, plate evaporators are easier to clean, more energy-efficient, and better at handling low-viscosity liquids like coconut water. They are often integrated into hygienic, modular lines where space, heat sensitivity, and product quality are critical. EasyReal’s coconut water plate evaporator can be configured for single-effect, multi-effect, or hybrid setups, depending on your concentration and capacity needs.

Product Showcase

EasyReal Plate type Evaporator (2)
EasyReal Plate type Evaporator (8)
EasyReal Plate type Evaporator (9)
EasyReal Plate type Evaporator (10)
EasyReal Plate type Evaporator (13)
EasyReal Plate type Evaporator (5)

Designing a Coconut Water Processing Line with Plate Evaporation

 

Building a modern coconut water processing line requires more than just evaporation—it requires an integrated system that protects product quality at every step. EasyReal’s coconut water line can be customized from raw water extraction to final aseptic filling. The key modules typically include:

  • Pre-filtration and centrifuge for removing solids

  • Vacuum deaerator to eliminate oxygen and prevent browning

  • Plate evaporator to concentrate coconut water under gentle conditions

  • UHT sterilizer for microbiological safety

  • Aseptic filling machine for long shelf life

  • Optional: homogenizer, CIP cleaning system, nitrogen flushing

Thanks to the modular design, our plate evaporator integrates seamlessly into compact layouts, making it ideal for space-constrained tropical factories and co-packers. Whether you're producing for export markets or functional RTD beverages, EasyReal provides a complete, CE/FDA-compliant solution tailored to coconut water.

Key Features of EasyReal Plate Evaporator

 

EasyReal’s plate evaporator is specially engineered to meet the challenges of coconut water concentration, combining hygienic design with energy efficiency and advanced control. Its standout features include:

  • Vacuum Low-Temperature Operation
    Concentration occurs at temperatures below 60°C to protect delicate nutrients and preserve the original flavor.

  • High Heat Transfer Efficiency
    The corrugated plate structure ensures fast and uniform heat exchange, reducing energy consumption and processing time.

  • Compact & Modular Design
    Occupies less floor space than tubular or falling film systems, and can be flexibly integrated into existing or new production lines.

  • Food-Grade Stainless Steel (SUS 316L)
    All product-contact surfaces meet food safety standards and resist corrosion from natural acids in coconut water.

  • Fully Automated PLC + HMI Control
    Intelligent monitoring of feed rate, Brix, temperature, vacuum level, and CIP sequences for stable, unattended operation.

  • Support for Multi-Effect Evaporation
    Available in single-effect, double-effect, or multi-effect configurations for energy savings and scalability.

Applications & End Products

 

The concentrated coconut water produced by EasyReal’s plate evaporator is ideal for a wide range of beverage applications and export formats. Common end uses include:

  • Coconut water concentrate for reconstitution – mixed with water and sweeteners for bottled or canned drinks

  • Functional beverage bases – blended with fruit juice, collagen, or electrolytes for health-oriented products

  • Ingredient for powdered coconut drink mix – post-dried via spray or freeze drying

  • Raw material for coconut-based RTD beverages – including sports drinks, energy drinks, and wellness drinks

  • Bulk concentrate for export – packed in aseptic bags or drums for shipment to beverage manufacturers worldwide

Because of its high Brix, long shelf life, and microbiological stability, concentrated coconut water serves as a cost-effective and logistically efficient format for global distribution. It is especially popular among co-packers, wellness brands, and private label producers in Europe, the U.S., and Southeast Asia.

Why Choose EasyReal for Plate Evaporation?

 

With over 15 years of experience in liquid food processing, Shanghai EasyReal Machinery Co., Ltd. has delivered customized evaporation systems for coconut water, fruit juice, plant extracts, and dairy products to over 30 countries.

What sets EasyReal apart:

  • Industry Expertise – Focused on tropical liquid processing, especially sensitive and heat-labile products like coconut water

  • In-house Engineering & 3D Design – Complete P&ID, layout drawing, and simulation before fabrication

  • Global Commissioning Support – On-site installation, startup assistance, and SOP training worldwide

  • Compliance Assurance – All systems conform to CE, FDA, and sanitary standards for food-grade operation

  • Modular Manufacturing Base in China – Quick delivery, competitive cost, and flexible system scaling

Whether you're launching a new coconut water brand or upgrading an existing facility, EasyReal offers reliable engineering, responsive service, and cost-effective solutions tailored to your production goals.

Request a Proposal Today

 

Looking to expand your coconut water processing capabilities or build a new concentration line? EasyReal offers tailored plate evaporator systems designed specifically for coconut water and other tropical beverages. Our engineers will work closely with you to develop a complete technical plan, including layout drawings, capacity estimates, utility requirements, and budget breakdowns.

Simply share your production goals, product type, and expected capacity—we’ll take care of the rest.

 Contact EasyReal today to receive:

  • A personalized processing solution

  • System layout plan (2D/3D)

  • Competitive quotation

  • Estimated delivery timeline

We’ve helped coconut water producers in Southeast Asia, South America, and Africa scale their production with confidence. Let us support your next processing project.

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