Clean-in-Place (CIP) bakeng sa Mekelikeli ea Viscous: Mathata le Litharollo Lijalong tsa Lijo

Tlhaloso ea EasyReal CIP Systems bakeng sa Viscous Fluids

EasyRealCIP Systems bakeng sa mela ea tlhahiso ea mokelikeli oa viscousho kopanya ho potoloha ha khatello e phahameng, ho futhumala ka jekete, le moralo o bakang moferefere ho tlosa masala a liphaephe, litanka le lisebelisoa. Mekhoa ea setso ea CIP e atisa ho loana le masala a khomarelang kapa a phallang butle, empa EasyReal e hlōla sena ka mekhoa ea boenjiniere e nang le litsela tse ntlafalitsoeng tsa phallo, libaka tse ntseng li eketseha tsa moferefere, letaolo e nepahetseng ya mocheso.

Sistimi e kenyelletsa:

• Pele ho rinse, ho hlatsoa alkali, rinse ea acid, le li-module tsa ho qetela tsa rinse.

• Taba ea boikhethelorecirculation loopsbakeng sa tšebeliso ea metsi le sesepa hape.

• Ho lumellana lelitanka tse koetsoeng, li-mixers tse ka hare, lelipompo tsa viscosity e phahameng.

Sistimi ea EasyReal CIP e netefatsatahlehelo e fokolang ea sehlahisoa, linako tse potlakileng tsa potoloho, lelitlaleho tsa netefatso ea boiketsetso-tsohle li laoloa ka sebopeho se hlakileng sa HMI. Likarolo tsena ha li ntlafatse tšireletseho ea lijo feela empa li boetse li fokotsa tšebeliso ea metsi, matla le lik'hemik'hale, e leng se etsang hore e be tse loketseng limela tse hahamallang tlhahiso e tsitsitseng.

Maemo a Kopo a EasyReal CIP Systems

Litharollo tsa CIP tsa EasyReal li sebelisoa haholo liindastering moolisebelisoa tse phahameng tsa viscosityli teng, ho kenyelletsa:

• Paste ea tamati le mela ea tlhahiso ea puree

• Li-condiments le li-sauces tse monate, tse kang chili sauce, ketchup, mayonnaise

• Litholoana concentrate le jeme limela

• Lifeme tsa ho jala peanut butter le nut

• Confectionery le ts'ebetso ea lebese, ho kopanyelletsa le lebese la condensed le litlolo tse monate

Litlhophisong tsena,ho hloekisa ka matsoho ka matsohoke mosebetsi o boima, o sa tsitsang, 'me o ja nako. EasyReal e iketsetsa ts'ebetso ena ka katleho e phahamengLitsamaiso tse hloekileng tsa sebaka, e etselitsoeng ho sebetsana ka ho khethehathepa e tlaase e utloang ho kutalemetsoako e tiileng. Ho ikamahanya le maemo hoa tsamaisobatch le mela e tsoelang pele ea tlhahisoe etsa hore e be tharollo e ratoang bakeng sa baetsi ba lijo lefatšeng ka bophara ba sebetsanang lemefuta e fapaneng ea lihlahisoa.

Mekelikeli ea Viscous e Hloka Mehala e Khethehileng ea Ts'ebetso

Lisebelisoa tsa viscous tse kang purees, li-sauces tse teteaneng le li-pastes tsa linatemekhoa ea ho phalla e seng ea Newtonian, ho bolelang hore ho hanyetsa ha bona ho tsamaea ho fapana tlas'a khatello ea kelello. Thepa ena ea 'mele e lebisa mathateng a maholo a ho hloekisa joalo ka:

• Ho bokellana ha masalla libakeng tse shoeleng

• Ho haella ha drainage nakong ea li-cycle tsa rinse

• Phallo e sa sebetseng hantle liphaepheng tse tšekaletseng kapa tse moepa o tlase

• Ho boloka li-allergen kapa metsoako ea tatso

Ho feta moo, lisebelisoa tsena li atisa ho thehalifilimiholim'a lisebelisoa, tse ka bolokang tšilafalo ea likokoana-hloko haeba li sa tlosoe ka botlalo. EasyReal e sebetsana le mathata ana ka ho ikhethela:

• Pipe diameters le matsoapo

• Fafatsa maemo a bolo le likhatello tsa nozzle

• Liprofaele tsa ho futhumatsa le tatellano ea ho futhumatsa

Ke feela ka mokhoa o hlakileng joalo o ka khonang tsamaiso ea CIP bakeng sa maro a viscous e ka finyellanglitekanyetso tsa ho hloekisa sebakeng se hlokoang ke liprothokholo tsa HACCP le FDA.

Serapa sa Adaptive se Ikemetseng: Tšireletseho ea Lihlahisoa le Bophelo bo Botle ba Bareki

Lihlahisoa tsa lijo tsa viscous-haholo-holo tse ruileng katsoekere ea tlhaho, oli, le liprotheine- li na le tšekamelo ea kholo ea likokoana-hloko haeba ho hloekisa ho sa lekana. Masala a buildup a ka lebisa hosebopeho sa biofilm, tšilafalo e fapaneng, kapa esita le sehlahisoa se hopolang. Sistimi ea CIP e etselitsoeng mefuta ena ea lihlahisoa ha ea tlameha ho ikarabella feela bakeng sa ts'ebetso ea ho hloekisa empa le bakeng sanetefatso le traceability.

Sistimi ea EasyReal e kenyelletsa:

• Netefatso e thehiloeng ho kutloea mocheso le phallo

• Ho hlahisa tlaleho ka boiketsetsobakeng sa potoloho e 'ngoe le e 'ngoe ea ho hloekisa

• Ho kopanya lelitsamaiso tsa diresepe tsa dijithaleho bapisa matla a ho hloekisa le lihlahisoa tse itseng (mohlala, jeme ea litholoana khahlano le peanut butter line)

Ka ho tsepamisa maikutlo ho ntseng ho eketseha homelao ea polokeho ea lijolelitekanyetso tsa lefats'e tsa thomello, tharollo e lokiselitsoeng ea viscous-CIP ha e sa le taba ea boikhethelo—e bohlokoa.

Mokhoa oa ho khetha Sisteme e nepahetseng ea CIP bakeng sa Li-fluids tsa Viscous

Ho khetha sistimi e nepahetseng ea CIP ho ipapisitse le mefuta e mengata ea bohlokoa:

• Bokhoni ba tlhahiso: Li-volume tse phahameng li ka hloka CIP ea lilulo tse ngata kapa litanka tse kholoanyane tsa sesepa.

• Mofuta oa lihlahisoa: Mela e fetohang pakeng tsa li-puree tsa litholoana, li-pastes tsa lebese, le li-condiments li hloka litlhophiso tse feto-fetohang tsa potoloho.

• Litšobotsi tse setseng: Lihlahisoa tse khomarelang, tse sa cheseheng mocheso, kapa tse nang le oli e ngata li hloka likhatello tse khethehileng tsa rinse le mefuta ea lihlapa.

• Sebopeho sa mela: Lipeipi tse telele, tse tšekaletseng khahlano le litsamaiso tse kentsoeng ka skid li ama khatello ea pompo le ho beoa ha nozzle.

E fana ka EasyReallitlhophiso tsa modular CIP:

• Litlhophiso tsa loop e le 'ngoe kapa li-loop tse ngata

• Lihlopha tsa li-valve tse ikemetsengho arola likarolo

• Mekhoa ea ho tsosolosa matla(mohlala, li-heaters tsa mocheso meleng ea ho khutla)
  Baenjiniere ba rona ba fana ka litlhahlobo tse felletseng tsa marang-rang le lipapiso ho fumana hore natlhophiso e nepahetseng bakeng sa maemo a hau a ikhethang a tlhahiso.

Phallo Chart ea CIP Process bakeng sa Viscous Fluid Lines

Ka tlase ke tatellano e tloaelehileng ea CIP e etselitsoengmela ea lihlahisoa tsa lijo tsa viscous, re nahanne ka lintho tsa sebele tsa lefatše:

1. Hlatsoa pele ka metsi a futhumetseng: E tlosa masala a mangata; e phunya masoba a pompo le mekoloko ea lipeipi.

2. Alkaline ho hlatsoa potoloho: E sebelisa sesepa se phahameng sa pH, mocheso o phahameng (60–85°C), le lintho tse matlafatsang moferefere ho senya mafura le liprotheine.

3. Hlatsoa ka hare: E tlosa masala a sesepa le ho tsitsisa mocheso.

4. Ho hlatsoa ka acid (haeba ho hlokahala): E shebana le tekanyo ea liminerale le li-deposit tse thehiloeng ho pectin ho tsoa ho purees ea litholoana kapa lisoso.

5. Ho qetela ho hlatsoa ka metsi a hloekisitsoeng: E netefatsa hore ha ho na mesaletsa ea lik'hemik'hale; e lokisa tsamaiso bakeng sa tlhahiso e latelang.

6. Ho etsa sterilization ka boikhethelo(mohlala, ente ea mouoane kapa moriana o bolaeang likokoana-hloko oa lik'hemik'hale): E sebelisoa ka har'a li-aseptic kapa li-export-grade product line.

Sistimi ea taolo ea EasyReal e fetola sekhahla sa phallo, nako, le khatello e thehiloeng ho eonasetšoantšo sa viscosityle data ea potoloho e fetileng.

Thepa ea Bohlokoa ho Sistimi ea CIP bakeng sa Mekelikeli ea Viscous

E tiilengMokhoa oa ho hloekisa sebakeng (CIP).bakeng sa maro a viscous a itšetlehile ka motsoako o kopantsoeng hantle oa thepa e entsoeng ka morero. EasyReal e fana ka modular suite ea likarolo, e 'ngoe le e' ngoe e ipapisitse le litlhoko tse ikhethang tsamaemo a lihlahisoa tse phahameng haholo:

① High-Shear CIP Circulation Pump
E etselitsoe ho fana ka phallo ea moferefere ka har'a lihlahisoa tse teteaneng, tse khomarelang. Lipompompo tsena lia sebetsaho atolosoa hoa seqhomane, ho hanyetsa mocheso, le bokhoni ba ho khutlela morao ho qoba ho koala. Ha li bapisoa le lipompo tse tloaelehileng tsa centrifugal, lipompo tsa EasyReal's CIP li boloka phallo e tsitsitseng esita le hotsamaiso ea liphaephe e nang le mesaletsa ea ho hula.

② Tanka ea Tharollo ea ho Hloekisa ka Jacket
E boloka taolo e nepahetseng ea mocheso (± 1 ° C) ea ho hloekisa mecha ea litaba. Sena se bohlokoa bakeng sa ho qhibiliha mafura, masala a emulsified, le lifilimi tsa pectin. Moralo oa jekete o thibela ho futhumala ha lehae mme o ts'ehetsa ho futhumatsa ho tsoelang pele nakong ea lipotoloho tse telele.

③ Libolo tsa Spray tse nang le maemo a mangata le lirotara tsa turbine
E kopantsoe ka har'a litanka tse kopanyang le likepe tse ts'oereng, EasyReal'sturbine spray headsfana ka tšireletso e matla ea 360 °. Ha ho bapisoa le libolo tsa spray tse tsitsitseng, li-rotor tsenafokotsa libaka tsa moriti, fokotsa tšebeliso ea lik'hemik'hale, le ho ntlafatsaho hloekisa ka katleho likhutlong tsa litanka.

④ Sehlopha se Ikemetseng sa Valve Manifold
E nolofalletsa tlhoekiso ea libaka, thibelo ea tšilafalo e fapaneng, le mohopolo oa ho sebelisa hape. Ka kopanyo e felletseng ea PLC, sistimi e ka itšehla thajana ka boikhetheloho tlatsa mela, pasteurizers, kapa homogenizersnakong ea ho hloekisa.

⑤ Inline Conductivity & Flow Sensors
Netefatsa ka nepomotsoako oa sesepale ho netefatsa mehato e atlehileng ea ho hlatsoa. Sena se felisa ho netefatsa ka letsoho mme se nolofalletsanetefatso ea potoloho ea likoloie nang le traceability e felletseng ea dijithale.

⑥ Heat Exchanger Integration Module
Taba ea boikhetheloli-plate heat exchanger unitsfumana mocheso ho tsoa litharollong tsa CIP tse sebelisitsoeng, ho fokotsa tšebeliso ea matla ho fihla ho 30%. Mojule ona o bohlokoa haholo bakeng sasoso ea litholoana le mela ea tlhahiso ea jeme, moo mocheso oa ho hloekisa o phahame.

Hammoho, likarolo tsena li theha asekoti se koetsoeng, se sebetsang hantle haholo, sethala sa CIP se netefatsoang ka boiketsetsoe loketse ho kopana le maemo a indasteri ea lijo lefatšeng ka bophara.

Ho Ikamahanya le Boemo ba Lintho le ho Fetoha ha Lintho

Mehala ea ho sebetsa ea mokelikeli oa Viscous hangata e sebetsana le mefuta e mengata ea lihlahisoa tse tala, e 'ngoe le e' ngoe e hlahisa mathata a ikhethang a ho hloekisa. Litsamaiso tsa CIP tsa EasyReal li etselitsoeho ikamahanya le maemo ho pharaletseng, e sebetsanang le lisebelisoa tse thehiloeng ho limela le tsa lebese:

• Peista ea tamati le litholoana tsa litholoana: Likahare tse phahameng tsa fiber le pectin li hloka potoloho e telele ea alkali le kalafo ea asiti.

• Botoro ea peanut le linate tsa linate:Masala a boima ba oli a hloka lihlapa tse ntlafalitsoeng le mocheso o phahameng oa ho hloekisa.

• Condensed milk & milky concentrates: E hloka taolo e tiileng ea allergen le tiisetso ea antimicrobial ka metsi a chesang le sterilization ea mouoane.

• Li-sauces le li-condiments tse kopantsoeng: E tlameha ho sebetsana le mekhahlelo ea oli le likaroloana, e hlokang lintlha tse peli tsa ho hloekisa.

Ho feta moo, mela e fetohang pakeng tsa lihlahisoa (mohlala, ho tloha ho mango pulp ho ea ho souce ea chili) e rua molemo hodiresepe tsa CIP tse lokiselitsoeng esale pelee bolokiloe ho EasyReal HMI. Sistimi ea CIP e fetola matla a ho hloekisa le nako ea potoloho ho ipapisitse le lihlopha tsa tlhahiso ea pele, e nolofalletsangliphetoho tse potlakileng tse nang le litšila tse fokolang.

Meetso ea Bohloeki le Mekhoa ea ho Hloekisa (CIP/SIP)

Bohloeki ke khubu ea filosofi ea lisebelisoa tsa EasyReal. Sistimi e 'ngoe le e' ngoe ea CIP bakeng sa maro a viscous e kopanyalikarolo tsa boemo ba bohloeki, ho netefatsa hore ha ho na likokoana-hloko, ho boloka li-allergen, kapa maoto a shoeleng nakong ea ts'ebetso.

Lintlha tsa bohlokoa tsa moralo oa bohloeki li kenyelletsa:

• Libaka tsohle tsa tšepe tse sa hloekang tsa AISI 316L, electropolished ho ≤0.4 µm Ra bakeng sa ho khomarela masala a fokolang.

• Liphaephe tse ikgantshange nang le moralo oa moepa le likhokahano tse se nang maphao.

• Li-valve tsa bohloeki tse lumellanang le EHEDG le litiisoe hanyetsanang le ho senyeha ha dikhemikhale.

• Ho lumellana leSIP (Ho Sterilization-in-Sebaka)li-modules bakeng sa mela e phahameng ea bohloeki.

Ho feta moo, EasyReal e fana ka boikhethelosoftware ea ho tlaleha ka boits'oaroe bolokang potoloho e 'ngoe le e 'ngoe ea CIP/SIP ka:

• Nako ea ho qala/ho qetela

• Mokokotlo wa mocheso

• Boemo ba khatello ea lik'hemik'hale

• Netefatso ea phallo

Li-log tsena li netefatsa hore li lumellana leISO 22000, FDA CFR 21, leLitekanyetso tsa HACCP, e leng bohlokoa haholo ho barekisi ba kantle ho naha bali-puree, li-sauces, le lihlahisoa tse seng li loketse ho jeoa.

Temana e Ikamahanyang le E Ikemetseng: Tšebeliso ea Matla le Tikoloho e Tsoelang Pele

Ka ntle ho bohloeki, lisebelisoa tsa CIP tsa viscous-fluid tsa EasyReal li ntlafalitsoe bakeng samatla a matla le ho tšoarella. Lithapo tsa tlhahiso ea viscosity e phahameng hangata li sebelisa matla ho hloekisa, empa litsamaiso tsa rona li sebelisa mahlale a 'maloa ho fokotsa mehato:

• Maikutlo a ho sebelisa metsi le lik'hemik'hale hape: Sistimi e fumana tharollo ea rinse le alkali e sebelisitsoeng hanyane bakeng sa mekhahlelo ea pele ea ho hlatsoa, ​​​​e fokotsa tšebeliso ea sesepa ka 40%.

• Ho hlaphoheloa ha matla a mocheso: Lisebelisoa tsa mocheso oa lipoleiti li sebelisa mocheso hape ho tloha lipotolohong tsa ho khutla, ho fokotsa ho itšetleha ka boiler.

• Li-algorithms tsa ntlafatso ea potoloho: Maikutlo a Adaptive a fokotsa nako ea ho hlatsoa ha li-sensor tsa inline li bona masala a fokolang, li felisa phallo ea metsi e sa hlokahaleng.

Likarolo tsena li tšehetsa ka ho toba lipakane tsaHo latela melao ea ESGleho fokotseha ha carbon footprint, ho etsa hore EasyReal e be molekane ea matla bakeng sa lihlahisoa tsa lefats'e tse shebaneng le setifikeiti se setala, joalo kaLEED, ISO 14001, kapaBoikitlaetso ba BRCGS ba moshoelella.

Smart Control System ka EasyReal

Sistimi ea EasyReal ea CIP bakeng sa maro a viscous e tsamaisoa kee tsoetseng pele PLC + HMI diphanele taolo, e hahiloeng bakeng sa ts'ebetso e nepahetseng le sebopeho se bonolo sa mosebedisi. Likarolo tsa bohlokoa tsa module ea taolo e bohlale li kenyelletsa:

• Database ea recipe ea CIP e hlophisitsoeng esale pele: Basebelisi ba ka khetha liprothokholo tsa ho hloekisa tse ipapisitseng le lihlopha tse fetileng tsa sehlahisoa (mohlala, chili sauce vs. mango puree), ho netefatsa hore ho na le li-cycle tse lokiselitsoeng.

• Dashboard ea nako ea sebele ea ho beha leihlo: E bonts'a mocheso, khatello, conductivity, le li-graph tsa flowrate bakeng sa mohala o mong le o mong o sebetsang.

• Ho lemoha phoso e iketsang: Lialamo bakeng sa ho hoholeha ha sensor, ho se sebetse hantle ha valve, kapa ho sitisoa ha phallo ho fokotsa litšenyehelo tsa nako le tlhokomelo.

• Ho notlela liresepe le taolo ea phihlello: E thibela litokiso tse sa lumelloeng, e ntlafatsa ho tsitsana ha lipotoloho tsohle tsa ho hloekisa.

• Mojule oa phihlello o hole(ka boikhethelo): E nolofalletsa ho rarolla mathata le li-parameter ka mokhoa o sireletsehileng oa VPN.

EasyReal e hokahana hantle le li-platform tse teng tsa SCADA kapa MES, tse lumellangkhokahanyo ea feme ka bophara, traceability, lenetefatso ya dijithaleea mekhoa ea polokeho ea lijo.

Likarolo tsa Boikhethelo tsa Ts'ebetso le Lintlafatso tsa Modular

Ho paka nakong e tlang matsete a hau a CIP, EasyReal e fana ka letoto lali-extensions tsa modular le li-unit tsa boikhetheloe eketsang bokhoni ba sistimi:

• Lisebelisoa tsa sterilization ea mouoane: Bakeng sa tikoloho ea aseptic kapa tlhahiso ea maemo a kantle ho naha.

• Mobile CIP skids: E loketse bakeng salifeme tse nang le mela e mengata, e lumellang phetisetso e bonolo ho pholletsa le libaka tsa ts'ebetso.

• Auto-dosing lik'hemik'hale modules: Bakeng sa taolo e nepahetseng holim'a ts'ebeliso ea sesepa le asiti e nang le lisebelisoa tse fokolang tsa opareitara.

• Mokhahlelo oa bohloeki oa UV kapa ozone: E eketsa sebolaea likokoana-hloko tse sa chesehang, tse bohlokoa haholo homethapo ya ho lokisa dijo tse phelang kapa tsa bana.

• Tlhophiso ea Dual-Circuit: E lumella ho hloekisa ka nako e le 'ngoe libaka tse peli tse arohaneng tsa tlhahiso, ho eketsa nako.

Li-module tsohle li hahiloe kaplug-and-play poho, ho netefatsa tšitiso e fokolang nakong ea ntlafatso. Ebang ke ho holisa bokhoni kapa ho fetola sepheo sa sehlahisoa, EasyReal's modular CIP ecosystem e hola le feme ea hau.

Na u se u itokiselitse ho aha Sistimi ea hau ea CIP bakeng sa Ts'ebetso ea Lijo tsa Viscous?

Haeba mohala oa hau oa tlhahiso o thatafalloa ke ho hloekisa li-sauces tse teteaneng, li-puree tsa litholoana, li-pastes tsa linate, kapa lihlahisoa tsa lebese tse nang le viscosity e phahameng, EasyReal e na le tharollo ea turnkey eo u e hlokang. Tsa ronaSistimi ea ho hloekisa sebakeng sa maro a viscousba se ba ntse ba sebeletsa bareki ka bopharaAsia, Europe, Bochabela bo Hare, le Amerika, ka liphello tse netefalitsoeng ho fokotsa nako ea ho hloekisa, tšebeliso ea metsi, le likotsi tsa tšoaetso.

Ho tloha qalong ea tlhahlobo ea ts'ebetso ho ea hoMoralo oa moralo oa 3D, ho kenya, ho laela, lekoetliso ea ka mor'a thekiso, EasyReal e netefatsa tsela e bonolo ea ts'ebetsong. Hore na o ntlafatsa mohala oa lefa kapa o haha ​​feme e ncha, litharollo tsa rona tsa CIP li etselitsoebokhoni ba hau, mathata a sebaka, le lipakane tsa bohloeki.