UHT Lines
EasyReal’s UHT Lines are fully integrated processing systems designed for the sterilization and aseptic packaging of liquid foods and beverages. Using ultra-high temperature (UHT) technology, products are rapidly heated to 135–150°C and held for a short time to eliminate harmful microorganisms, while preserving taste, texture, and nutritional value. The sterilized product is then aseptically filled into sterile containers, enabling long shelf life without the need for refrigeration or preservatives.
Each EasyReal UHT line includes a UHT sterilizer (tubular, plate, or direct steam injection), aseptic filling machine, and a PLC + HMI control system for real-time operation monitoring. Optional modules such as vacuum deaerators, high-pressure homogenizers, multi-effect evaporators, and CIP/SIP cleaning systems can be added to meet specific production needs.
Our UHT lines are suitable for a wide range of products, including fruit juice, milk, plant-based beverages (like soy or oat milk), sauces, and functional drinks. Designed for continuous operation and industrial-scale capacity, EasyReal UHT lines deliver stable performance, high efficiency, and sanitary compliance for modern food and beverage factories worldwide.
The variation in UHT temperature ranges is primarily due to the type of heat exchanger used in the sterilization system. Each design has different thermal transfer characteristics and product handling capabilities:
● Plate UHT Sterilizers typically operate within 85°C to 150°C and are suitable for low-viscosity, homogeneous liquids such as milk or juice.
● Tubular Sterilizers also cover the 85°C to 150°C range but offer better performance for slightly viscous or particulate-containing products.
● Tube-in-Tube Sterilizers are often limited to 85°C to 125°C, as their heat transfer efficiency and structural design are optimized for specific flow and pressure conditions.
Therefore, the supported temperature range of a UHT processing plant depends on which type of sterilizer is integrated into the system. Choosing the right configuration ensures optimal product quality, processing efficiency, and thermal stability.
EasyReal UHT lines are suitable for processing:
1.Fruit and vegetable juices & purees
2.Dairy products (milk, yogurt drinks)
3.Plant-based drinks (soy, oat, almond milk)
4.Functional and nutritional beverages
5.Sauces, pastes, and liquid condiments
1.Industrial-Grade UHT Sterilization
EasyReal UHT lines apply ultra-high temperature processing with precise retention time control. This ensures microbial safety while maintaining the natural flavor, color, and nutritional integrity of the product.
2.Flexible Sterilizer Options
Available in tubular, plate, and direct steam injection (DSI) configurations, allowing customization based on product viscosity, particulate content, and thermal sensitivity.
3.Integrated Aseptic Filling System
Seamlessly connected to the sterilizer, our aseptic filling machines support bag-in-box, bag-in-drum, or other sterile formats. Designed for contamination-free, continuous filling under Class 100 conditions.
4.Advanced Automation & Control
Equipped with a user-friendly PLC + HMI platform, supporting real-time monitoring, data logging, alarm handling, and recipe management for multiple products or batches.
5.Optional Functional Modules
Lines can be expanded with:
Vacuum deaerator – eliminates oxygen to prevent oxidation
High-pressure homogenizer – enhances texture and product stability
Multi-effect or falling film evaporator – enables inline concentration
Water bath sterilizer – suitable for specific low-acid products
6.Full CIP/SIP System Integration
Includes fully automated Clean-in-Place (CIP) and Sterilize-in-Place (SIP) circuits, ensuring complete hygienic cleaning and compliance with international food safety standards.
7.Modular & Scalable Design
Each UHT line is designed for easy expansion, upgrading, or integration with existing plants, making it ideal for pilot-scale, mid-size, and large industrial production setups.
8.Premium-Grade Components
All key components are sourced from internationally recognized brands such as Siemens, Schneider, and SPX, ensuring long-term reliability, easy maintenance, and global support availability.
The Smart Control System developed by Shanghai EasyReal Machinery is designed to ensure precise, reliable, and user-friendly operation of UHT lines and other food processing systems. Built on advanced automation architecture, it integrates PLC (Programmable Logic Controller) with a responsive HMI (Human-Machine Interface) to streamline every stage of production.
1.Real-Time Monitoring & Control
Operators can easily monitor temperature, flow rate, pressure, valve status, and system alarms in real time. All parameters are visualized through a touchscreen HMI, enabling intuitive interaction and fast troubleshooting.
2.Multi-Product Recipe Management
The system supports storage and recall of multiple process recipes, allowing fast switchover between product types and batches with minimal downtime and high consistency.
3.Automatic Fault Detection & Interlocks
Built-in intelligent interlock logic responds to abnormal signals and prevents unsafe operations. Faults are automatically diagnosed, logged, and displayed for rapid maintenance response.
4.Remote Diagnostics & Data Logging
Equipped with data recording and export functions, the system enables long-term traceability. Optional remote access allows EasyReal engineers to provide online support, updates, or system checks when needed.
5.Global-Grade Electrical Components
All control hardware—including sensors, actuators, inverters, relays, and control cabinets—are sourced from top international brands such as Siemens, Schneider, and Omron, ensuring long-term reliability and safety.
The EasyReal Smart Control System helps food processors achieve greater automation, reduced labor dependency, and higher production stability, especially in hygiene-critical UHT and aseptic applications.
