UHT Processing Plant
The UHT Processing Plant developed by Shanghai EasyReal Machinery Co., Ltd. is a complete industrial solution for the thermal sterilization and aseptic packaging of liquid food products. Designed for medium to large-scale production, the system applies ultra-high temperature (UHT) processing, typically between 135°C and 150°C, to effectively eliminate harmful microorganisms while preserving product quality.
At the core of the plant is the UHT sterilizer, which can be configured as tubular, plate, or direct steam injection (DSI) type, depending on the product characteristics. The system ensures precise control over temperature, pressure, and holding time, thereby guaranteeing both food safety and minimal nutritional loss. After sterilization, the product is aseptically transferred to the aseptic filling machine, which can fill into bag-in-box, bag-in-drum, or other sterile containers under controlled clean-room conditions.
To enhance production flexibility, the UHT plant can be integrated with optional units such as a vacuum deaerator (to remove oxygen and prevent oxidation), a high-pressure homogenizer (to improve product consistency and mouthfeel), and a multi-effect evaporator (to concentrate products before sterilization). The system also includes a fully automated CIP/SIP cleaning and sterilization circuit, ensuring hygiene compliance and minimizing downtime.
The UHT processing plant is suitable for a wide range of liquid and semi-liquid products, including:
1.Fruit and vegetable juices and purees
2.Dairy products such as milk and yogurt drinks
3.Plant-based beverages like soy, oat, and almond milk4.
4.Functional and nutritional drinks
5.Sauces, pastes, and liquid seasonings
1.Industrial-grade UHT sterilization system for continuous and reliable thermal processing.
2.Flexible sterilizer configurations available: tubular, plate, or direct steam injection (DSI).
3.Precise control of temperature, pressure, and holding time to ensure food safety and product quality.
4.Integrated aseptic filling system, compatible with bag-in-box, bag-in-drum, and other sterile packaging options.
5.Optional functional modules including vacuum deaerator, high-pressure homogenizer, falling film evaporator, and water bath sterilizer.
6.Built-in fully automated CIP/SIP system for hygienic cleaning and sterilization.
7.User-friendly HMI + PLC control system with real-time monitoring, data logging, and automatic alarms.
8.Modular and scalable design, allowing easy customization, upgrading, and integration into existing production lines.
9.All electrical and control components are sourced from international top-tier brands (e.g., Siemens, Schneider)
10.Suitable for a wide range of liquid and semi-liquid products, including juice, milk, plant-based beverages, sauces, and more.
1.Automated control of material delivery and signal processing ensures efficient and accurate operation.
2.High-level automation reduces reliance on manual labor across the production line.
3.All electrical components are sourced from globally recognized top-tier brands, ensuring system stability and reliability.
4.Equipped with an intuitive human-machine interface (HMI) for real-time control and status monitoring via touchscreen.
5.Features intelligent interlinked control logic, allowing the system to automatically respond to potential faults or emergencies.
