Fruit Crushing Machine
The EasyReal Fruit Crushing Machine is engineered around a high-torque rotor and balanced stainless-steel blades that process both soft and hard fruits — from pineapple, and tomato to apple and pear.
All contact parts are made of SUS 304 or SUS316L stainless steel for food safety and durability. The crusher integrates easily with feed hoppers, pumps, and pulpers in continuous production lines. Thanks to its modular frame and sealed bearings, downtime is minimal and service life long.
The machine is widely used in juice, pulp, jam, and purée production lines for fruits such as banana, tomato, guava, and apple, and also for vegetables like carrot and pumpkin. Factories use it as the first step before heating, pulping, and sterilization to prepare uniform feedstock.
In hygiene-sensitive facilities, EasyReal Fruit and Vegetable Crushing Machines can operate with automated CIP systems to shorten changeovers. This enables processors to switch from tomato season to berry processing without cross-contamination risks, improving efficiency and audit compliance.
Different raw materials behave differently. Tomatoes and berries release juice easily, while apples have fibrous structures that demand higher rotor torque and larger capacity. EasyReal chooses different size crusher to meet different fruits and vegetables production requirements.
To ensure safety, the machine includes interlock guards and emergency-stop circuits. Sanitary seals prevent juice leakage and bacterial build-up. When combined with preheater and fruit Pulping Machine, it forms a complete fruit-processing line that maintains aroma and color throughout the process.
Selecting the right model depends on capacity, fruit type, and downstream equipment. Typical industrial lines range from 2 to 20 tons per hour.
To meet the same production capacity requirements, fruits with higher hardness will be processed using crushers with more blades.
EasyReal engineers perform capacity simulations based on fruit density and moisture content to prevent bottlenecks in pulping and sterilization stages. Clients can also run pilot trials in EasyReal’s Food Lab to validate performance before scale-up.
1. Fresh fruit feeding
2. Washing and sorting
3. Fruit Crushing
4. Preheating
5. Pulping & refining
6. Deaeration
7. Homogenization
8. Sterilization
9. Aseptic filling / packaging
In this sequence, the crushing machine acts as the transition point between solid fruit and pumpable liquid feed. Uniform particle size ensures stable heat transfer and reduces wear on downstream pumps and tubes.
Feeding Conveyor
The conveyor lifts sorted fruits to the crusher inlet. Its food-grade PVC belt resists moisture and acids. Adjustable speed synchronizes flow to prevent over-feeding or idle time.
Fruit Crusher Unit
At the heart of the line, the Fruit Crusher Machine combinesHammer blade set, four-stage motor, heavy duty design platform. Crushing the raw materials into particles below 5mm for subsequent pulping and refining
Preheater
Tubular or Tube-in-tube type preheater heat the crushed fruits/vegetabels to 50~85degress to soften it and inactivate enzymes. Further increase product viscosity and improve subsequent pulping rate
Pulping & Refining Machine
After preheating, the product flows into a pulping and refining machine, which separates seeds and peels through a rotating screen. Combined with the crusher, it ensures maximum yield and consistent purée viscosity.
Buffer Tank and Transfer Pump
A stainless-steel buffer tank holds the crushed pulp before heating. Level sensors and a sanitary pump stabilize downstream feeding.
Vacuum Deaerator & Sterilizer
Optional modules remove trapped air and sterilize product at setting temperature, protecting color and aroma.
Control Cabinet (PLC + HMI)
All components connect to a Siemens PLC with touchscreen HMI. Operators monitor speed, temperature, and motor load in real time, store recipes, and trigger automated CIP cycles.
The machine is widely used in juice, pulp, jam, and purée production lines for fruits such as banana, tomato, guava, and apple, and also for vegetables like carrot and pumpkin. Factories use it as the first step before heating, pulping, and sterilization to prepare uniform feedstock.
In hygiene-sensitive facilities, EasyReal Fruit and Vegetable Crushing Machines can operate with automated CIP systems to shorten changeovers. This enables processors to switch from tomato season to berry processing without cross-contamination risks, improving efficiency and audit compliance.
The EasyReal Fruit and Vegetable Crushing Machine handles a wide range of feedstocks — fresh, frozen, or thawed fruits — without major adjustments.
Seasonal flexibility allows processors to maintain year-round utilization. Output can feed directly into pulpers, cooking section or grinding machine depending on final product type. Its modular design makes it easy to scale from pilot batches to 20-ton-per-hour industrial production.
EasyReal integrates a PLC control system managing every stage from feeding to CIP. Each parameter — pump speed, sterilizing temperature and discharge temperature,etc. — is recorded for traceability. HMI dashboards show trend curves and alarm history, while Ethernet connectivity enables remote diagnostics.
Recipe management simplifies changeovers and guarantees repeatability across shifts. The system also predicts maintenance intervals based on runtime data, reducing unplanned stops. As a result, plants achieve higher uptime and consistent product quality.
Shanghai EasyReal Machinery Co., Ltd. offers complete engineering services — from process design and equipment manufacturing to on-site commissioning and operator training. Our experts evaluate your target fruits, capacity, and layout to propose the most efficient configuration.
With more than 25 years of experience and installations in 30+ countries, EasyReal delivers reliable fruit-processing systems that balance efficiency, hygiene, and cost.
Contact us today to request a layout proposal or schedule a factory visit for live crushing trials.
Email: sales@easyreal.cn
Website: https://www.easireal.com/contact-us/
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Model |
PS-1 |
PS -5 |
PS -10 |
PS -15 |
PS -25 |
|
Capacity: t/h |
1 |
5 |
10 |
15 |
25 |
|
Power: Kw |
2.2 |
5.5 |
11 |
15 |
22 |
|
Speed: r/m |
1470 |
1470 |
1470 |
1470 |
1470 |
|
Dimention: mm |
1100 × 570× 750 |
1300 × 660× 800 |
1700 × 660× 800 |
2950 × 800× 800 |
2050 × 800× 900 |
|
Above for reference, you have a wide choice depend on actual need. |
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