Papaya Processing Line
Complete System for Soft Tropical Fruits with Delicate Structure
The EasyReal Papaya Processing Line includes washing, sorting, peeling, deseeding, pulping and refinning, evaporation, sterilization, and aseptic filling. It is engineered for the delicate and oxidatively sensitive nature of ripe papaya.
We use soft-fruit-specific pulpers and low-shear pumps to protect fiber and taste. Puree lines use refiners with customizable mesh screens to achieve desired thickness and mouthfeel.
EasyReal integrates PLC-based smart control systems, allowing operators to track temperatures, flow rates, and product stages on a touchscreen interface. This ensures consistent product quality and efficient cleaning cycles.
From Beverage Brands to Tropical Fruit Exporters
EasyReal’s papaya processing solutions fit a wide range of industries:
● Fruit puree suppliers exporting aseptic papaya puree for baby food, smoothies, or sauces.
● Jam and preserves manufacturers who require thickened papaya paste with long shelf life
● Concentrate plants that ship evaporated papaya puree for later dilution or flavor applications for producing bottled papaya nectar, mixed tropical drinks
Our systems are ideal for tropical belt countries including India, Mexico, Philippines, Indonesia, Kenya, and Thailand. Customers benefit from reduced waste, better texture retention, and year-round production adaptability.
Select Capacity, End Product, and Packaging Format
To choose the right papaya processing line, consider:
1.Output Type:
– Papaya Puree: uses single or double-stage refiners with aseptic filling
– Papaya Puree Concentrate or Papaya Paste: uses forced circulation vacuum evaporator
2.Capacity Range:
– Small scale: 500–1,000 kg/h for seasonal or specialty operations
– Medium scale: 2–5 tons/h for local beverage and food plants
– Industrial scale: 10+ tons/h for export or large brand supply
3.Packaging Type:
– Aseptic bags in drums for puree and concentrate
– PET or glass bottles for juice
– Sachets or jars for jam and paste
EasyReal can help you select a suitable line based on your target market and fruit availability.
From Raw Papaya to Bottled Juice or Dried Snack
A. For Papaya Puree Line:
Fresh Papaya → Washing → Manual Sorting → Peeling and Deseeding → Pulping and Refinning → Sterilization → Aseptic Filling
B. For Papaya Puree Cncentrate or Papaya Paste Line:
Fresh Papaya → Washing → Manual Sorting → Peeling and Deseeding → Pulping and Refinning → Vacuum Evaporation → Aseptic Filling
This modular approach allows combined or independent output lines, giving users more flexibility in marketing and seasonal operation.
1.Papaya Washing & Sorting Machine
This unit removes dirt, sand, and pesticide residues from fresh papayas. It includes a bubble washer with air injection to lift debris and a rolling brush cleaner to gently scrub the surface. Sorting belts let operators remove damaged or overripe fruit. Compared to manual methods, this setup improves hygiene and saves labor.
2.Papaya Peeling and Deseeding Machine
This system handles ripe papayas with soft flesh. The soft-touch mechanism avoids excessive pressure, keeping pulp intact. EasyReal's design supports different papaya shapes and ensures clean separation.
3.Papaya Pulping and Refining Machine
This pulping and refiner uses rotating rotor and stainless steel mesh to separate pulp from fiber. You can adjust the mesh size (e.g., 0.5–1.2 mm) to get the desired texture. For puree, a second-stage refiner ensures smooth, seed-free product. Compared to standard pulpers, EasyReal units offer better yield and gentler handling.
4.Papaya Vacuum Evaporator
This forced circulation evaporator removes excess water at low temperature, protecting flavor and nutrients. It supports 2-effect or 3-effect setups, reducing energy cost. Our system has automatic Brix control and CIP cleaning. Compared with open boiling, it cuts oxidation and improves color stability.
5.Papaya Pasteurizer / Sterilizer
Thetube-in-tube heat exchanger is adopted, used for killing germs and ensures shelf life. Hot water heats the juice to 85–125°C.
● PID temperature control and safety interlocks.
● Short holding time to keep nutrients.
● 304/316L food-grade steel tubes.
● Tube-in-tube types is adopted based on viscosity.
● Optional flash cooling before filling.
● Fully integrated with filler line.
6.Aseptic Filling System for papaya puree and concentrate
This filler packs sterilized papaya puree or concentrate into 3L–220L bags or drums. Sterile air and steam maintain clean zone.
● Weighing system or flowmeter based.
● Self-cleaning with SIP/CIP.
● Wide range of bag types: single-head, double-head, bag-in-box.
● Built-in PLC for recipe and lot tracking.
One Line, Multiple Papaya Products
The EasyReal Papaya Processing Line can handle a wide range of papaya varieties and ripeness levels. Whether you work with large red-flesh papayas, or overripe fruits for paste, our equipment adjusts flow, speed, and blade pressure to match the raw material.
You can switch between multiple end products without overhauling your entire setup:
● Use the same pulping and refining units to make papaya puree
● Route output to the evaporator for concentrate, or to the aseptic filling group directly(Aseptic Sterilizer and Aseptic Filler)
● Add vacuum cooking and blending tanks to create jams, sauces, or fruit fillings
All components connect through modular stainless steel piping. This reduces cross-contamination and simplifies cleaning. With EasyReal’s system, you can react fast to market trends and make new products using the same core machines.
This level of output flexibility is ideal for clients in multi-crop regions, R&D centers, or exporters serving various buyers across juice, bakery, snack, and baby food sectors.
Full Visibility, Touchscreen Simplicity
The entire papaya processing line runs on EasyReal’s PLC + HMI automation system. Operators control each zone—washing, pulping, refining, sterilizing, and aseptic filling—from a central touchscreen interface.
Key features include:
● Real-time display of temperature, flow rate, tank level, and pressure
● Recipe control for different output types: puree, or concentrate
● Alarm system for abnormal temperature or valve failure
● Data recording to help track output per batch and monitor equipment usage
● CIP cycle automation, ensuring easy hot water or chemical cleaning between batches
We use internationally recognized PLC brands like Siemens, and touchscreen panels from Siemens.
Compared to manual or semi-automatic setups, this smart control system reduces human error, improves product consistency, and ensures traceability for export compliance.
Global Solutions from a Trusted Partner
Shanghai EasyReal Machinery Co., Ltd. brings over 25 years of tropical fruit processing expertise to your papaya project. We are the professional manufacturer aiming to help food enterprises produce high-value juice, puree, and puree concentrate for global markets.
Our team will work with you from design to installation:
● We analyze your raw papaya characteristics and processing goals
● We recommend matching equipment combinations from our modular system
● We help you scale your line based on capacity and product mix
● We provide on-site commissioning, operator training, and long-term support
Whether you’re building your first processing plant or upgrading an existing facility, EasyReal delivers high-efficiency, cost-effective, and globally proven solutions.
Contact our engineers now to request a quote or technical proposal:
www.easireal.com/contact-us
Email: sales@easyreal.cn
