Aseptic Hnab Filling Tshuab
Aseptic Bag Filling Tshuab: Precision & Reliability rau Sterile Liquid Ntim
Lub Hnab Aseptic Filling Tshuab los ntawm EasyReal yog tsim los ua kom tsis muaj menyuam cov khoom noj khoom haus (xws li, kua txiv hmab txiv ntoo, kua txiv lws suav, kua txiv hmab txiv ntoo, jams, qab zib) rau hauv 200L lossis 220L aseptic hnab hauv nruas / 1 ~ 1400L hauv cov thawv loj. Tsim los rau cov kev xav tau zoo, lub tshuab muaj zog no ua kom cov khoom ruaj khov thiab lub neej ntev ntev, ua rau nws zoo tagnrho rau cov khoom noj khoom haus ua kua uas xav tau cov qauv kev nyiam huv.
Cov txiaj ntsig tseem ceeb:
- Kev Tiv Thaiv Txuas Ntxiv: Kev sib xyaw ua ke nrog UHT sterilizers los ua kom tiav aseptic filling kab. Tom qab ua tiav, cov kua txiv hmab txiv ntoo / cov kua txiv hmab txiv ntoo khaws cov freshness rau 12+ lub hlis ntawm qhov kub thiab txias, thaum cov khoom siv concentrated (xws li, pastes) dhau 24+ lub hlis.
- Precision & Versatility: Kov ntau yam viscosities thiab cov khoom lag luam nrog ± 0.5% sau qhov tseeb.
- Cov neeg siv-phooj ywg ua haujlwm: Yooj yim touchscreen tswj kev xaiv lub hnab kom tsis muaj menyuam, ua kom tsis muaj menyuam, txhaws, thiab sib khi.
Core Components:
- Aseptic filling taub hau
- Precision tswj system
- Chav sterilization chav tsev
- Pneumatic tray (1-25L hnab)
- Customizable conveyors (cov menyuam / siv)
- Durable stainless-steel ncej
Nws ua haujlwm li cas:
- Xaiv Lub Hnab Hom:Xaiv cov kev ntsuas los ntawm intuitive touchscreen.
- Sterilize & Prep:Automated chav txhaj tshuaj xyuas kom muaj ib puag ncig tsis muaj menyuam.
- Fill & Foob:Precise volumetric filling thiab hermetic sealing nyob rau hauv lub chamber tsis muaj paug.
- Cov zis:Cov hnab ntim tiav yog xa mus rau kev khaws cia lossis thauj.
Daim ntawv thov:
Qhov zoo tshaj plaws rau cov khoom ua kua ua tiav rau cov khoom noj khoom haus lossis xa tawm, suav nrog:
- Txiv lws suav muab tshuaj txhuam & zaub concentrates
- Txiv hmab txiv ntoo pulps, purees, thiab cov khoom siv mis nyuj
- High-acids los yog viscous kua (piv txwv li, jams, syrups)
Vim li cas EasyReal?
Peb Aseptic Bag Filling Tshuab ua ke nrog kev ua haujlwm siab tshaj plaws nrog kev ua haujlwm ruaj khov, txo qis sijhawm thiab ua kom muaj kev ua raws li cov qauv kev nyab xeeb khoom noj thoob ntiaj teb. Kev ntseeg siab los ntawm cov tuam ntxhab thoob ntiaj teb, nws yog qhov kev daws teeb meem rau kev tsis muaj menyuam, ntim loj.
Kws tshaj lij Engineering, Tailored Solutions rau Txhua Yam Xav Tau
Ntawm EasyReal TECH, pebpab neeg ua haujlwm engineeringspecializes nyob rau hauv tsim adaptable aseptic ntim tshuab kom tau raws li ntau haiv neeg kev xav tau. Txawm hais tias koj qhov chaw yuav tsum muaj kev kub ceev automation lossis kev teeb tsa compact, peb xa cov kev daws teeb meem zoo tshaj plaws uas ua raws li koj qhov chaw tsim khoom tshwj xeeb.
Customizable Aseptic Filling Systems:
- Bag-in-Box & Bag-in-Bin Machines: Zoo tagnrho rau kev ntim cov kua dej tsis muaj menyuam hauv ntau hom thawv.
- Aseptic Bag nyob rau hauv Drum Filling Systems: Configured rau koj raws nraim specifications, xws li:
- Ib leeg / ob / ntau lub taub hau ntim: Scale throughput zoo nrog cov qauv tsim.
- Compact rau High-Capacity Models: Xaiv los ntawm Ib Lub Nruas Fillers lossis qhov chaw ua haujlwm zoo 4-Nruas Tray Systems rau kev ua haujlwm ntau.
Vim li cas koom tes nrog EasyReal?
- Precision Adaptability: Hloov kho tshuab tsis siv neeg (ceev, ntim, kev ua kom tsis muaj menyuam) kom phim koj cov khoom viscosity thiab tsis muaj menyuam.
- Yav Tom Ntej-Ready Design: Txhim kho lossis nthuav cov tshuab seamlessly raws li kev xav tau ntau lawm.
- Ntiaj teb no ua raws
1. Kev tsim kho muaj zog
Hwm SUS304 stainless hlau lub ntsiab qauv ua kom muaj kev tiv thaiv corrosion thiab ua raws li cov qauv kev nyiam huv ntawm zaub mov.
2.European Engineering Excellence
Ua ke Italian ua tshuab nrog German automation systems, tag nrho ua raws li Euro Standard EN 1672-2.
3.Multi-Scale Compatibility
Spout qhov ntau thiab tsawg: 1 "/ 2" (25mm / 50mm) tus qauv xaiv
Lub hnab ntim: 200L-220L tus qauv qauv (Customizable ntawm 1L txog 1400L)
4.Smart Control System
Kev ywj pheej Siemens S7-1200 PLC nrog HMI touchscreen enables meej parameter tswj thiab saib xyuas lub sijhawm.
5.Sterilization Assurance
Tag nrho SIP / CIP kev koom ua ke (pH-resistant nto)
Chav thaiv kev tiv thaiv rau lub taub hau muab tub lim (120 ° C txhawb nqa)
Triple-sealed txav Cheebtsam
6.Dual Precision ntsuas
Kev xaiv rau:
✓ Coriolis huab hwm coj flowmeter (± 0.3% raug)
✓ Dynamic hnyav system (± 5g daws teeb meem)
7.Maintenance-Optimized Tsim
Tool-dawb ceev-hloov qhov chaw
<30 min CIP lub sijhawm voj voog
Universal connector interfaces
8.Ntiaj teb Cheeb Tsam Tswv Yim
Critical systems feature:
• Festo/Burkert pneumatics
• SICK sensors
• Nord gearmotors
• IFM saib xyuas modules
9. Kev siv hluav taws xob
≤0.15kW·h / L fais fab mov nrog cov cua sov rov qab
10.Certification Npaj
Pre-configured rau CE / PED / 3-A cov ntaub ntawv pov thawj
1. Kua txiv & Concentrates
Kev ua haujlwm puv spectrum rau NFC kua txiv (Tsis Yog Los Ntawm Qhov Siab) thiab 65 ° Brix + concentrates.
2. Puree Solutions
Homogenized txiv hmab txiv ntoo / zaub purees nrog ≤2% pulp sedimentation, tau tshaj 8 ° -32 ° Brix ntau yam.
3. Paste & Jam Systems
High-shear ua rau particle loj ≤2mm, haum rau 40 ° -85 ° Brix viscosity khoom.
4. Txiv maj phaub Dej Series
Aseptic filling rau cov txiv maj phaub ntshiab dej (pH 5.0-6.5) thiab 3: 1 concentrate variants.
5. Txiv maj phaub Derivatives
Stable emulsification rau:
✓ Txiv maj phaub (18-24% rog)
✓ Txiv maj phaub (25-35% roj cov ntsiab lus)
6. Cov kua qaub tshwj xeeb
- Tsawg-acid (pH ≥4.6): Cov khoom noj siv mis, cov proteins cog
- High-acid (pH ≤4.6): RTD tshuaj yej, fermented dej haus
7. Daim ntaub ntawv syrup
Precision dosing rau:
✓ Simple phoov (1: 1 ratio)
✓ Flavored syrups (0.5-2.0% tsw load)
8. Kua zaub & Broth Kab
Multi-phase blending rau:
◆ Cream kua zaub (≤12% rog)
◆ Clear consommes (≤0.5% turbidity)
◆ Piculate soups (≤15mm chunks)
| Lub npe | Ib lub taub hau Aseptic Hnab hauv Drum Filling System | Ob lub taub hau Aseptic Hnab hauv Nruas Filling System | Hnab hauv lub thawv Ib lub taub hau Aseptic Filler | Hnab hauv lub thawv Ob lub taub hau Aseptic Filler | BIB & BID Ib lub taub hau Aseptic hnab Filling Tshuab | BIB & BID Ob lub taub hau aseptic hnab ntim tshuab | BID & BIC Ib lub taub hau Aseptic kua Filling Tshuab | BID & BIC Ob lub taub hau Aseptic kua Filling Tshuab |
| Qauv | AF 1 S | AF 1D | AF 2 S | AF 2D | AF 3 S | AF 3D | AF 4 S | AF 4D |
| Hom Lub Hnab | BID | BIB | BIB & BID | IB & BIC | ||||
| Muaj peev xwm | mus 6 | mus 12 | mus 3 | mus 5 | mus 12 | mus 12 | mus 12 | mus 12 |
| Hwj chim | 1 | 2 | 1 | 2 | 4.5 | 9 | 4.5 | 9 |
| Chav noj | 0.6-0.8 Mpa≈50 (ib lub taub hau) / ≈100 (ob lub taub hau) | |||||||
| Kev siv cua | 0.6-0.8 Mpa≈0.04 (Lub taub hau ib leeg) / ≈0.06 (ob lub taub hau) | |||||||
| Hnab Loj | 200, 220 ib | 1 rau 25 | 1 rau 220 | 200, 220, 1000, 1400 | ||||
| Lub Hnab Qhov Loj | 1 "& 2" | |||||||
| Metering Method | Ntsuas System los yog Flow Meter | Flow Meter | Ntsuas System los yog Flow Meter | |||||
| Dimension | 1700 * 2000 * 2800 hli | 3300 * 2200 * 2800 hli | 1700 * 1200 * 2800 hli | 1700 * 1700 * 2800 hli | 1700 * 2000 * 2800 hli | 3300 * 2200 * 2800 hli | 2500 * 2700 * 3500 hli | 4400 * 2700 * 3500 hli |
1. Kev Nyab Xeeb Kev Nyab Xeeb Khoom Noj
✓ Tag nrho cov khoom noj sib cuag: FDA / EC1935-certified SUS304 stainless hlau
✓ Cov txheej txheem tsis sib cuag: IP65-rated hmoov-coated steel
✓ Cov ntaub ntawv foob: FDA 21 CFR 177.2600 raws EPDM / Silicone
2. Tus nqi Engineering Solutions
◆ TCO (Tag nrho Tus Nqi Ntawm Cov Tswv Cuab) kev tsim kho kom zoo
◆ ≤15% kev txuag hluav taws xob vs
◆ Modular architecture rau ≤30% tus nqi nthuav dav
3. Technical Partnership Program
- Theem 1: 3D txheej txheem simulation & DFM (Design for Manufacturing) tsom xam
- Theem 2: CE / PED / 3-A raws li cov neeg kho tshuab kos duab (AutoCAD / SolidWorks)
- Theem 3: FAT cov ntaub ntawv pob (IQ / OQ / PQ raws tu qauv)
4. 360 ° Txhawb Ecosystem
✓ Pre-muag: Raw material analysis lab services
✓ Kev nqis tes ua: CIP / SOP kev ua haujlwm kom zoo
✓ Kev muag khoom tom qab: Kev kwv yees kev saib xyuas algorithms
5. Kev ua tiav Turnkey
◆ 14-hnub installation ncua sij hawm (los ntawm EXW mus rau commissioning)
◆ Cov kev qhia ob hom lus:
- Kev Ua Haujlwm: GMP / HACCP ua raws
- Technical: PLC programming pib
- Kev Kho: Kev tswj cov khoom seem
6. Kev cog lus rau kev pabcuam
✓ 12-hli kev lav zoo (nrog rau cov khoom hnav)
✓ ≤4hr tej thaj chaw deb teb / ≤72hrs kev txhawb nqa ntawm qhov chaw
✓ Txhim kho lub neej software (v2.0 → v5.0 compatibility)
✓ ≤3% lav lub sij hawm poob nrog AMC cov phiaj xwm
EasyReal Tech.yog ib lub chaw tsim khoom ntawm cov txiv hmab txiv ntoo thiab zaub ua cov khoom siv, muab cov kev daws teeb meem los ntawm A txog Z, tsim los ua kom tau raws li txhua tus neeg tau txais kev xav tau tshwj xeeb. Ntawm peb cov khoom tseem ceeb, Aseptic Bag-in-Drum Filling System sawv tawm raws li qhov nrov tshaj plaws. Lub tshuab no tau txais ntau yam patents thiab tau qhuas los ntawm cov neeg siv khoom rau nws txoj kev nyab xeeb thiab kev ntseeg siab.
Txog niaj hnub no, EasyReal tau ua tiav ISO9001 daim ntawv pov thawj zoo, European CE daim ntawv pov thawj, thiab lub xeev muaj koob npe muaj ntawv pov thawj High-tech Enterprise hwm. Los ntawm kev koom tes ntev nrog cov khoom lag luam nrov thoob ntiaj teb xws li lub teb chaws Yelemees STEPHAN, Lub teb chaws Yelemees RONO, thiab Ltalis's GEA, peb tau tsim ntau tshaj 40 cov khoom siv nrog kev ywj pheej cov cuab yeej cuab tam. Peb cov khoom tau txais kev ntseeg siab los ntawm cov tuam txhab loj xws li Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, thiab lwm yam.
Raws li EasyReal txuas ntxiv mus, peb tam sim no muab cov kev pabcuam ib-nres uas npog txhua yam los ntawm kev sib tham txog qhov project thiab kev txhim kho cov txheej txheem rau kev daws teeb meem, kev tsim kho, thiab kev txhawb nqa tom qab muag. Peb muab cov kev pabcuam customized raws li qhov tshwj xeeb xav tau ntawm txhua tus neeg siv khoom, sib zog ua kom xa cov haujlwm uas tshaj qhov kev cia siab.
