Umatshini wokuzalisa ingxowa ye-Aseptic ye-BIB/BID/BIC (1–1500L)
Usapho lomatshini wokuzalisa ibhegi ye-EasyReal aseptic luxhasa iifomathi ezintathu eziphambili (ii-BIB, i-BID, kunye nee-BIC/IBC liners). Khetha ukhetho olufanelekileyo ngokwesayizi yakho yokupakishwa kunye nesicwangciso sekhonkco lokubonelela.
Izixhobo zokuzalisa i-aseptic ezifakwe kwingxowa (BIB) (1–25L)
I-BIB isetyenziswa kakhulu kwiipakethe ezincinci eziguquguqukayo, ukusasazwa kweesampulu/ukuthunyelwa kwamanye amazwe, kunye nokupakisha kunye
Ingxowa engena kwiDrum (BID) engenamagciwane kwinkqubo yokuzalisa iidrum (200-250L)
I-BID yindlela eqhelekileyo yokuthumela ngaphandle i-tomato paste, iziqhamo/imifuno exutyiweyo, kunye nolwelo olugqityiweyo oluthunyelwa kwiifektri ukuze luxutywe, luphinde lucutshungulwe, okanye lupakishwe ngokuthengisa.
Ukuzaliswa kwe-aseptic ye-BIC / IBC liner enkulu (1000-1500L)
Ii-bulk liners zenzelwe uthungelwano lokubonelela ngempahla kwimizi-mveliso oluphezulu kunye nothutho olusebenzisa kakuhle indawo yokugcina impahla apho indawo yokugcina izinto ezingafunekiyo inciphisa umsebenzi wokupakisha kwaye iphucula indlela esetyenziswa ngayo imali.
Kwiphakheji yengxowa engenabungozi, "umbindi wokwenyani" yintloko yokuzalisa engenabungozi kunye nokuphindaphinda komjikelo wokubulala iintsholongwane kunye nokuzalisa. Lo matshini udibanisa:
•Iyunithi yokubulala iintsholongwane ngomphunga kwi-interface yokuzalisa
•Indawo yokuzalisa ekhuselekileyo eyenzelwe ukunciphisa umngcipheko wongcoliseko ngexesha lokusebenza
•Ukuhlanganiswa kwe-SIP/CIP njengenxalenye yokusebenza komgca ococekileyo kunye nokutshintshwa kweendlela
Umjikelo oqhelekileyo wokuzalisa i-aseptic
1.Khetha uhlobo lwebhegi kunye neeparameters kwi-HMI
2. Ukucoca ngomphunga indawo yombhobho/yojongano
3. Gcwalisa ngolawulo lokulinganisa (imitha yokuhamba okanye ubunzima)
4. Vala/Vala kwindawo elawulwayo
5.Thumela ngaphandle ukuze kugcinwe okanye kuthunyelwe
1. Ulwakhiwo Oluqinileyo
Isakhiwo esiphambili sentsimbi engagqwali ye-SUS304 siqinisekisa ukumelana nokugqwala kunye nokuthobela imigangatho yococeko yomgangatho wokutya.
2. Ubuchule boBunjineli baseYurophu
Idibanisa iteknoloji yokucubungula yase-Itali neenkqubo zaseJamani ezizenzekelayo, ihambelana ngokupheleleyo ne-Euro Standard EN 1672-2.
3. Ukuhambelana kweZikali ezininzi
Ubungakanani be-Spout: 1"/2" (25mm/50mm) iinketho eziqhelekileyo
Umthamo webhegi: Iimodeli ezisemgangathweni ze-200L-220L (Ingenziwa ngokwezifiso ukusuka kwi-1L ukuya kwi-1500L)
4. Inkqubo yoLawulo oluHlakaniphileyo
I-Siemens S7-1200 PLC ezimeleyo enesikrini sokuchukumisa se-HMI ivumela ulawulo oluchanekileyo lweparameter kunye nokubeka esweni ngexesha langempela.
5. Uqinisekiso lokubulala iintsholongwane
Ukuhlanganiswa okupheleleyo kwe-SIP/CIP (iindawo ezimelana ne-pH)
Ukhuseleko lomqobo womphunga kwintloko yokugcwalisa (igcinwe kwi-120°C)
Izixhobo ezihambayo ezitywinwe kathathu
6. Ukulinganisa okuNgqinisiweyo kabini
Ukhetho lwe:
✓ Isixhobo sokulinganisa ubungakanani beCoriolis (ukuchaneka kwe-±0.3%)
✓ Inkqubo yokulinganisa amandla (± 5g resolution)
7. Uyilo oluLungiselelwe uLondolozo
Izixhobo ezingenazo izixhobo ezitshintsha ngokukhawuleza
Ixesha lomjikelo we-CIP elingaphantsi kwemizuzu engama-30
Iindawo zokuqhagamshela ze-Universal
8. Icebo leCandelo leHlabathi
Iimpawu ezibalulekileyo zeenkqubo:
• Iingcali zomoya zeFesto/Burkert
• Izinzwa ezigulayo
• Iimoto zegiya zaseNord
• Iimodyuli zokubeka esweni i-IFM
9. Ukusebenza kakuhle kwamandla
Ukusetyenziswa kwamandla okungaphezulu kwe-0.15kW·h/L kunye nenkqubo yokubuyisela ubushushu
10. Ukulungele ukuqinisekiswa
Ilungiselelwe kwangaphambili amaxwebhu esiqinisekiso se-CE/PED/3-A
I-AF2 (IBIB 1–25L) — isizalisi se-aseptic esizinikeleyo kwingxowa-ebhokisini
- AF2S: Intloko enye ye-BIB, umthamo wayo ukuya kuthi ga kwi-3 t/h, amandla ayi-1 kW
- AF2D: Intloko ephindwe kabini ye-BIB, umthamo ukuya kuthi ga kwi-5 t/h, amandla ayi-2 kW
- Ukulinganisa: Imitha yokuhamba kwamanzi
I-AF1 (BID 200-250L) — ingxowa engenabungozi kwinkqubo yokuzalisa iidrama
- AF1S: Intloko enye ye-BID, umthamo wayo ukuya kuthi ga kwi-6 t/h, amandla ayi-1 kW
- AF1D: Intloko ephindwe kabini ye-BID, umthamo ukuya kuthi ga kwi-12 t/h, amandla ayi-2 kW
- Ukulinganisa: Inkqubo yokulinganisa okanye imitha yokuhamba
I-AF3 (BIB + BID 1–250L) — umatshini obanzi onefomathi ezininzi
- I-AF3S / AF3D: ixhasa i-BIB kunye ne-BID, ubungakanani bebhegi yi-1–250 L, umthamo ukuya kuthi ga kwi-12 t/h, amandla yi-1 kW / 2 kW (enye/ephindwe kabini)
- Ukulinganisa: Inkqubo yokulinganisa okanye imitha yokuhamba
I-AF4 (i-BID + i-BIC 200-1500/200/220/1000/1500L) — uqwalaselo lokuthumela ngaphandle ngobuninzi
- I-AF4S / AF4D: ixhasa i-BID kunye ne-BIC, ubungakanani bebhegi yi-200/220/1000/1500 L, umthamo ukuya kuthi ga kwi-12 t/h, amandla yi-4.5 kW / 9 kW (enye/ephindwe kabini)
- Ukulinganisa: Inkqubo yokulinganisa okanye imitha yokuhamba
Izixhobo (isalathiso esiqhelekileyo)
- Umphunga: 0.6–0.8 MPa, malunga ne-50 kg/h (intloko enye) / 100 kg/h (intloko ephindwe kabini)
- Umoya: 0.6–0.8 MPa, malunga ne-0.04 m³/h (intloko enye) / 0.06 m³/h (intloko ephindwe kabini)
Ukuba ukhetha ukukhetha “ngeengxowa/iyure” endaweni ye-t/h, yabelana ngohlobo lwemveliso + uburhabaxa + ubungakanani bengxowa ekujoliswe kuyo, kwaye siya kuguqula umthamo ube luqikelelo oluyinyani lwexesha lomjikelo.
| Igama | Ingxowa ye-Aseptic yentloko enye kwiNkqubo yokuzalisa iiDrum | Ingxowa ye-Aseptic yeentloko ezimbini kwiNkqubo yokuzalisa iiDrum | Ingxowa ebhokisini ye-Aseptic Filler enentloko enye | Ingxowa ebhokisini Isixhobo sokuzalisa iintsholongwane esineentloko ezimbini | IBHAYIBHILE kunye ne-BID Umatshini wokuzalisa ingxowa ye-Aseptic yentloko enye | IBHAYIBHILE & BID Ingxowa ye-aseptic yentloko ephindwe kabini Umatshini wokuzalisa | Umatshini wokuzalisa ulwelo we-Aseptic we-BID kunye ne-BIC onentloko enye | Umatshini wokuzalisa ulwelo lwe-Aseptic lwe-BID kunye ne-BIC kabini |
| Imodeli | AF1S | AF1D | AF2S | AF2D | AF3S | AF3D | AF4S | AF4D |
| Uhlobo lweNgxowa | IBHADI | IBHAYIBHILE | IBHAYIBHI NEBHIDI | I-BID kunye ne-BIC | ||||
| Umthamo | ukuya kuthi ga kwi-6 | ukuya kuthi ga kwi-12 | ukuya kuthi ga kwi-3 | ukuya kuthi ga kwi-5 | ukuya kuthi ga kwi-12 | ukuya kuthi ga kwi-12 | ukuya kuthi ga kwi-12 | ukuya kuthi ga kwi-12 |
| Amandla | 1 | 2 | 1 | 2 | 4.5 | 9 | 4.5 | 9 |
| Ukusetyenziswa komphunga | 0.6-0.8 Mpa≈50 (Intloko enye)/≈100 (Intloko ephindwe kabini) | |||||||
| Ukusetyenziswa koMoya | 0.6-0.8 Mpa≈0.04 (Intloko enye)/≈0.06 (Intloko ephindwe kabini) | |||||||
| Ubungakanani beNgxowa | 200, 220 | 1 ukuya kuma-25 | 1 ukuya ku-220 | 200, 220, 1000, 1500 | ||||
| Ubungakanani bomlomo wengxowa | 1" kunye ne-2" | |||||||
| Indlela yokuMitha | Inkqubo yokuLinganisa okanye iMitha yokuQonga | Imitha yoMsinga | Inkqubo yokuLinganisa okanye iMitha yokuQonga | |||||
| Ubukhulu | 1700*2000*2800 | 3300*2200*2800 | 1700*1200*2800 | 1700*1700*2800 | 1700*2000*2800 | 3300*2200*2800 | 2500*2700*3500 | 4400*2700*3500 |
Iimveliso ezahlukeneyo ziziphatha ngendlela eyahlukileyo (utshintsho kwi-viscosity, i-foam, i-density variation). I-EasyReal ixhasa iindlela ezimbini eziphambili kunye nokhetho olujolise ekuchaneni:
Ukuzaliswa kwemitha yokuhamba kwamanzi (ifanelekile kwi-1-1500L, ichaneke ngakumbi)
Xa unemfuno ephezulu yokuchaneka kokuzalisa kwaye kufuneka uzalise rhoqo iingxowa ezincinci kunye neemveliso ezininzi zejusi/ipuree.
Ukuzalisa ubunzima (Kusetyenziswa rhoqo kwi-BID kunye ne-BIC)
Kungcono xa i-viscosity itshintsha (i-paste, isosi, i-concentrated puree) kwaye ufuna ulawulo oluqinileyo lomxholo we-net.
• Ulwakhiwo oluphambili:I-SUS304/316L yentsimbi engagqwaliyo yenkonzo yococeko nengagqwaliyo
• Ulawulo:Isikrini sokuchukumisa esizimeleyo se-Siemens S7-1200 PLC + HMI sokuseta nokubeka iliso
• Ukuhambelana kwengxowa/impumlo:Ubungakanani obuqhelekileyo be-spout obuyi-1" / 2"
• Amanqaku oyilo apapashiweyo aquka ukubeka ukuthobela imithetho ye-EN 1672-2 kunye nokukhusela ukubulala iintsholongwane/ukutywina
Lo matshini wokugcwalisa ingxowa engenabungozi usetyenziswa rhoqo kwiimveliso ezigqityiweyo eziya kwiifektri okanye kumazwe angaphandle, kuquka:
• Intlama yetumato kunye nemifuno exutyiweyo
• Iipulps zeziqhamo kunye neepuree (imango, iguava, ipesika, njl.njl.)
• Ijusi ye-NFC kunye ne-concentrates
• Iijam, iisiraphu, iisosi, iisuphu/iibrothi, izinongo ezingamanzi
• Amanzi ekhokhonathi kunye nezinto eziphuma kuyo (ubisi/ikhrimu) apho ukupakisha okungenatyhefu kunceda ukuzinzisa ukusasazwa
Iingeniso zenkqubo esizifunayo ukuze kubekho uqwalaselo oluchanekileyo (ukhetho olukhawulezayo):
uluhlu lwe-pH, iBrix/izinto eziqinileyo, uluhlu lwe-viscosity, ubungakanani be-particle (ukuba bukhona), ubungakanani bebhegi ekujoliswe kuyo, kunye ne-target throughput.
Ubungakanani beebhegi ngokwemodeli
• AF1 (IBHADI):200, 220 L
• AF2 (BIB):1–25 L
• I-AF3 (I-BIB kunye ne-BID):1–220 L
• AF4 (i-BID kunye ne-BIC):200, 220, 1000, 1500 L
Ubukhulu (mm)
• AF1S:1700×2000×2800| AF1D:3300×2200×2800
• AF2S:1700×1200×2800| AF2D:1700×1700×2800
• AF3S:1700×2000×2800| AF3D:3300×2200×2800
• AF4S:2500×2700×3500| AF4D:4400×2700×3500
Siyayixhasa iprojekthi yakho ukususela ekukhetheni ukuya ekuqaliseni umsebenzi kunye nokuqhubeka kokusebenza:
• Indawo yokuthobela umphezulu wokudibana kokutya kunye nezinto zokutywina (iireferensi ze-SUS304 + FDA/EC ezidweliswe kweli phepha)
• Izinto ezifunekayo kubunjineli kunye nomsebenzi wokubhala amaxwebhu (imizobo, ukufumaneka kwephakheji yamaxwebhu esitayile se-FAT)
• Izibophelelo zoqeqesho kunye neenkonzo ezidweliswe kweli phepha (iwaranti, iinjongo zenkxaso ekude, inkxaso yomjikelo wobomi)
Usapho lomatshini wokuzalisa ibhegi ye-EasyReal aseptic luxhasa iifomathi ezintathu eziphambili (ii-BIB, i-BID, kunye nee-BIC/IBC liners). Khetha ukhetho olufanelekileyo ngokwesayizi yakho yokupakishwa kunye nesicwangciso sekhonkco lokubonelela.
Q1: Igcinwa njani intsholongwane ngexesha lokuzaliswa?
Lo matshini wokuzalisa i-aseptic usebenzisa amanyathelo amaninzi, kuquka ukubulala iintsholongwane kwijethi yomphunga enamachaphaza amathathu kunye nokukhuselwa kokuthintela umphunga, ukuze kufezekiswe imeko-bume engcolileyo kwezorhwebo. kwaye unokudityaniswa neenkqubo ze-SIP/CIP zokulawula ucoceko oluphindaphindwayo.
Umbuzo 2: Yeyiphi imitha endifanele ndiyikhethe—imitha yokuhamba okanye imitha yokulinganisa ubunzima?
Iimitha zokuhamba kwamanzi zilungele ukuzalisa iintlobo ezahlukeneyo zeengxowa kwaye zibonelela ngokuchanekileyo okuphezulu, ngelixa iinkqubo zokulinganisa zisetyenziselwa ikakhulu ukupakisha i-BID kunye ne-BIC.
Umbuzo 3: Ngaba ingazalisa iimveliso ezixineneyo ezifana ne-tomato paste okanye i-jam?
Ewe—eli phepha libeka ukufaneleka kweemveliso ezixineneyo; kwisimo sokugqibela siqinisekisa ubungakanani be-viscosity/Brix/particle size sicebise indlela engcono yokulinganisa kunye nevalvu ngokufanelekileyo.
Umbuzo 4: Ixhasa umlomo webhegi ngobukhulu obungakanani?
Iinketho eziqhelekileyo ziyi-1" kunye ne-2" (25mm/50mm)
Umbuzo 5: Intloko enye vs intloko ephindwe kabini—ndingagqiba njani?
Khetha intloko ephindwe kabini xa ufuna umbane ophezulu kunye nokusebenza okuzinzileyo okuqhubekayo; khetha intloko enye xa imfuno yombane wemveliso iphakathi.
Umbuzo 6: Ngaba lo matshini usetyenziselwa iingxowa?
Eli phepha leleengxowa ezingasetyhiyo (BIB/BID/BIC). Ukuba ufuna ukuzaliswa kweengxowa, yabelana ngohlobo lwengxowa yakho kwaye siya kuqinisekisa isisombululo esichanekileyo.
Umbuzo 7: Ngaba ingadibana ne-UHT/HTST kunye netanki ye-aseptic?
Ewe—eli phepha libeka ukuhlanganiswa nee-UHT sterilizers ukwenza umgca opheleleyo we-aseptic; singabonelela ngoyilo kunye nokuhambelana kweemodyuli ngokusekelwe kwiinkonzo zakho zasefektri kunye nomthamo wazo.
I-EasyReal Tech.ngumvelisi ophambili wezixhobo zokucubungula iziqhamo nemifuno, enikezela ngezisombululo ze-turnkey ezenzelwe wena ukusuka ku-A ukuya ku-Z, ezenzelwe ukuhlangabezana neemfuno zomthengi ngamnye. Phakathi kweemveliso zethu eziphambili, i-Aseptic Bag-in-Drum Filling System ivelele njengeyona idumileyo. Lo matshini ufumene amalungelo awodwa omenzi kwaye unconywa kakhulu ngabathengi ngenxa yokhuseleko lwawo kunye nokuthembeka kwawo.
Ukuza kuthi ga ngoku, i-EasyReal ifumene isiqinisekiso somgangatho se-ISO9001, isiqinisekiso se-European CE, kunye nembeko ye-High-tech Enterprise eqinisekisiweyo nguRhulumente. Ngokusebenzisana ixesha elide neempawu ezidumileyo zehlabathi ezifana ne-STEPHAN yaseJamani, i-RONO yaseJamani, kunye ne-GEA yase-Itali, siye saphuhlisa izixhobo ezingaphezu kwama-40 ezinamalungelo obunikazi obuzimeleyo. Iimveliso zethu ziye zathenjwa ziinkampani ezinkulu eziquka i-Yili Group, i-Ting Hsin Group, i-Uni-President Enterprise, i-New Hope Group, i-Pepsi, i-Myday Dairy, kunye nezinye.
Njengoko i-EasyReal iqhubeka nokutshintsha, ngoku sinikezela ngeenkonzo ezipheleleyo ezigubungela yonke into ukusuka kwingcebiso yeprojekthi kunye nophuhliso lwenkqubo ukuya kuyilo lwezisombululo, ulwakhiwo, kunye nenkxaso emva kokuthengisa. Sinikezela ngeenkonzo ezenzelwe wena ezilungiselelwe iimfuno ezizodwa zomthengi ngamnye, sizama ukufezekisa iiprojekthi ezidlula ulindelo.
