Imashini yo kuzuza imifuka idafite aside ya BIB/BID/BIC (1–1500L)
Ubwoko bw'imashini yo kuzuza imifuka ya EasyReal iseptic ikoresha imiterere itatu isanzwe (BIB, BID, na BIC / IBC liners). Hitamo uburyo bwiza ukurikije ingano y'ibipfunyika byawe n'uburyo bwo kubitanga.
Ibikoresho byo kuzuza amazi mu gikapu (BIB) (1–25L)
BIB ikoreshwa cyane mu gupakira udupaki duto tworoshye, gukwirakwiza ingero/ibyoherezwa mu mahanga, no gupakira hamwe
Umufuka udafite aside mu gikapu (BID) uri mu buryo bwo kuzuza ingoma (200-250L)
BID ni uburyo busanzwe bwo kohereza hanze ibikomoka ku inyanya, imbuto n'imboga, n'ibinyobwa byarangije gukoreshwa byoherezwa mu nganda kugira ngo bivangwe, bisubirwemo gutunganya, cyangwa bipakishwe mu maduka.
Ifu y'amazi adafite aside (BIC / IBC liner) mu buryo bwinshi (1000-1500L)
Utwuma duto twagenewe imiyoboro y’ibikoresho byinshi byo mu nganda no gutwara ibintu mu buryo bunoze aho ububiko bunini butuma amazi agabanuka kandi bugatuma imiterere y’ibiciro by’ibikoresho birushaho kuba byiza.
Mu gupfunyika mu mifuka idafite aside, "ishingiro nyaryo" ni umutwe w'icyuma gikoresha aside kandi gishobora gusubiramo uburyo bwo gusukura no kuzuza. Iyi mashini ihuza:
•Igikoresho cyo gusukura umwuka gikoreshwa mu buryo bwo kuzuza
•Ahantu ho gupfunyikira hagenewe kugabanya ibyago byo kwandura mu gihe cyo gukora
•Guhuza SIP/CIP nk'igice cy'imikorere y'umurongo w'isuku n'impinduka
Inzira isanzwe yo kuzuza ibintu bidasesenguye
1. Hitamo ubwoko bw'igikapu n'ibipimo kuri HMI
2. Shyira umwuka mu buryo busukuye aho umuyoboro/ahantu hahurira
3. Uzuzamo uburyo bwo kugenzura ibipimo (igipimo cy'amazi cyangwa uburemere)
4. Gufunga/gufunga ahantu hagenzurwa
5. Kohereza hanze kugira ngo bibikwe cyangwa byoherezwe
1. Ubwubatsi bukomeye
Inyubako nyamukuru y'icyuma kidashonga cya SUS304 ifasha mu kurwanya ingese no kubahiriza amahame y'isuku y'ibiribwa.
2. Ubuhanga mu by'ubwubatsi bw'i Burayi
Ihuza ikoranabuhanga ryo gutunganya ibikoresho mu Butaliyani na sisitemu zo mu Budage zikora ku buryo bwikora, ikurikije neza amahame ya Euro Standard EN 1672-2.
3. Guhuza ibintu byinshi
Ingano z'imiyoboro: 1"/2" (25mm/50mm) amahitamo asanzwe
Ubushobozi bw'ibikapu: 200L-220L moderi zisanzwe (Zishobora guhindurwa kuva kuri 1L kugeza kuri 1500L)
4. Sisitemu yo kugenzura ikoresheje ubwenge
Siemens S7-1200 PLC yigenga ifite ecran ya HMI ituma habaho kugenzura neza ibipimo no gukurikirana mu buryo nyabwo.
5. Gutanga ubwishingizi bwo kwirinda gufunga
Guhuza SIP/CIP byuzuye (ubuso burwanya pH)
Uburinzi bw'uruzitiro rw'umwuka ku mutwe w'icyuma (ubufite uburebure bwa 120°C)
Ibice bitatu byimuka bifunze neza
6. Gupima neza inshuro ebyiri
Amahitamo kuri:
✓ Igipimo cy'umuvuduko w'amazi ya Coriolis (ubuziranenge bwa ± 0.3%)
✓ Sisitemu yo gupima ihindagurika (± 5g resolution)
7. Igishushanyo mbonera gikozwe neza mu kubungabunga
Ibice by'ibikoresho bihinduranya vuba bidakoresha ibikoresho
Igihe cyo gukora CIP kiri munsi y'iminota 30
Imiyoboro rusange y'itumanaho
8. Ingamba z'ibice rusange
Ibiranga sisitemu z'ingenzi:
• Festo/Burkert pneumatics
• Ibikoresho by'indwara
• Moteri za Nord
• Modules zo gukurikirana IFM
9. Gukoresha ingufu neza
Ikoreshwa ry'ingufu ≤0.15kW·h/L hamwe na sisitemu yo kugarura ubushyuhe
10. Impamyabushobozi yiteguye
Byateguwe mbere kugira ngo bibe byatanzwe ku nyandiko z'impamyabumenyi ya CE/PED/3-A
AF2 (BIB 1–25L) — ifuru yabugenewe yo gushyira mu gasanduku idafite aside
- AF2S: Umutwe umwe wa BIB, ubushobozi bwo kugeza kuri 3 t/h, ingufu 1 kW
- AF2D: Ifite umutwe ugizwe n'ibice bibiri bya BIB, ubushobozi bwo gutwara toni 5/h, ingufu 2 kW
- Igipimo: Igipimo cy'amazi anyura mu kirere
AF1 (BID 200-250L) — agafuka kadakora mu buryo bwo kuzuza ingoma
- AF1S: Umutwe umwe wa BID, ubushobozi bwo kugeza kuri 6 t / h, ingufu 1 kW
- AF1D: BID ifite umutwe ugizwe n'ibice bibiri, ubushobozi bwo gutwara toni 12/h, ingufu 2 kW
- Gupima: Sisitemu yo gupima cyangwa igipimo cy'amazi
AF3 (BIB + BID 1–250L) — imashini ifite imiterere myinshi
- AF3S / AF3D: ishyigikira BIB & BID, ingano y'igikapu 1–250 L, ubushobozi bwo gutwara toni 12/h, ingufu 1 kW / 2 kW (imwe/ibiri)
- Gupima: Sisitemu yo gupima cyangwa igipimo cy'amazi
AF4 (BID + BIC 200-1500/200/220/1000/1500L) — imiterere y'ibyoherezwa mu mahanga byinshi
- AF4S / AF4D: ishyigikira BID & BIC, ingano y'igikapu ni 200/220/1000/1500 L, ubushobozi bwo gutwara toni 12/h, ingufu ni 4.5 kW / 9 kW (imwe/ibiri)
- Gupima: Sisitemu yo gupima cyangwa igipimo cy'amazi
Serivisi z'ingirakamaro (ifatizo rusange)
- Umwotsi: 0.6–0.8 MPa, hafi 50 kg/h (umutwe umwe) / 100 kg/h (umutwe ubiri)
- Umwuka: 0.6–0.8 MPa, hafi 0.04 m³/h (umutwe umwe) / 0.06 m³/h (umutwe ubiri)
Niba ukunda guhitamo ukurikije “amasashe/isaha” aho guhitamo t/h, gabanya ubwoko bw’ibicuruzwa + ubunini bw’amasashe + ingano y’amasashe, maze tuzahindura ubushobozi mu gihe cy’igerageza.
| Izina | Agafuka k'agasanduku k'agasanduku gakozwe mu mutwe umwe gakozwe mu buryo bwo kuzuza ingoma | Agafuka k'imitwe ibiri kadapfundikiye kari muri sisitemu yo kuzuza ingoma | Isakoshi iri mu gasanduku Agakoresho ko gucukura gafite umutwe umwe gakoresha uburyo bwa Aseptic Filler | Isakoshi iri mu gasanduku Ifuru idafite udukoko two mu mutwe umwe | IBYIBUSHO & BID Imashini yo kuzuza isakoshi imwe ifite umutwe umwe | IBYIBUSHO & BID Imashini yo kuzuza isakoshi ifite umutwe ubiri idakoresha amazi | Imashini yo kuzuza amazi ya BID & BIC ifite umutwe umwe wa Aseptic Liquid | Imashini yo kuzuza amazi ya BID & BIC ifite umutwe ubiri witwa Aseptic Liquid Machine |
| Icyitegererezo | AF1S | AF1D | AF2S | AF2D | AF3S | AF3D | AF4S | AF4D |
| Ubwoko bw'igikapu | ITANGAZO | IBYIBUSHO | IBYIBUSHO N'IBIHANO | ITANGAZO NA BIC | ||||
| Ubushobozi | kugeza kuri 6 | kugeza kuri 12 | kugeza kuri 3 | kugeza kuri 5 | kugeza kuri 12 | kugeza kuri 12 | kugeza kuri 12 | kugeza kuri 12 |
| Ingufu | 1 | 2 | 1 | 2 | 4.5 | 9 | 4.5 | 9 |
| Ikoreshwa ry'umwuka | 0.6-0.8 Mpa≈50 (Umutwe umwe)/≈100 (Umutwe ubiri) | |||||||
| Ikoreshwa ry'umwuka | 0.6-0.8 Mpa≈0.04 (Umutwe umwe)/≈0.06 (Umutwe ubiri) | |||||||
| Ingano y'igikapu | 200, 220 | Kuva kuri 1 kugeza kuri 25 | Kuva kuri 1 kugeza kuri 220 | 200, 220, 1000, 1500 | ||||
| Ingano y'umunwa w'igikapu | 1" na 2" | |||||||
| Uburyo bwo gupima | Uburyo bwo gupima cyangwa igipimo cy'amazi | Igipimo cy'amazi anyuramo | Uburyo bwo gupima cyangwa igipimo cy'amazi | |||||
| Ingano | 1700*2000*2800 | 3300*2200*2800 | 1700*1200*2800 | 1700*1700*2800 | 1700*2000*2800 | 3300*2200*2800 | 2500*2700*3500 | 4400*2700*3500 |
Ibikoresho bitandukanye bikora mu buryo butandukanye (impinduka mu bucucike, ifuro, ihindagurika ry'ubucucike). EasyReal ishyigikira uburyo bubiri busanzwe hamwe n'uburyo bwibanda ku buziranenge:
Gupima amazi anyura mu mazi (bikwiriye 1-1500L, ni byiza kurushaho)
Iyo ukeneye kuzuza neza kandi akenshi ukeneye kuzuza udufuka duto n'ibicuruzwa byinshi by'umutobe/umutobe.
Gupima (Ubusanzwe bikoreshwa kuri BID na BIC)
Biba byiza iyo ubushyuhe buhindutse (umugati, isosi, puree ikomeye) kandi ukaba ushaka kugenzura neza ingano y'ibikomoka ku bimera.
• Imiterere y'ingenzi:SUS304/316L icyuma kitagira umugese gitanga serivisi nziza kandi irinda ingese
• Kugenzura:Ecran ya Siemens S7-1200 PLC + HMI yigenga yo gushyiraho no gukurikirana ibipimo
• Guhuza igikapu n'umunwa:Ingano zisanzwe z'umuyoboro w'amazi ufite 1" / 2"
• Inyandiko zasohotse zirimo uburyo bwo gushyira mu bikorwa amabwiriza ya EN 1672-2 no kurinda ubwisungane mu kwivuza/gufunga
Iyi mashini yo kuzuza imifuka idakoresha aside ikunze gukoreshwa ku bicuruzwa byarangije gukoreshwa mu nganda cyangwa mu mahanga, harimo:
• Inyanya n'imboga zivanze
• Imbuto z'imbuto n'ibirayi (mango, guava, peach, nibindi)
• Umutobe wa NFC n'ibirungo bikungahaye ku bimera
• Jamu, sirupe, isosi, isupu/imitobe, ibirungo by'amazi
• Amazi y'ibitoki n'ibikomoka ku mata (amata/amata) aho ipaki idafite aside ifasha mu gutuma ikwirakwira ry'ibintu rihagarara neza
Ibikoresho byo kwinjira mu buryo dukeneye kugira ngo dukore neza (guhitamo vuba):
Urugero rwa pH, Brix/ibikomeye, urugero rwa viscosity, ingano y'uduce (niba ihari), ingano y'umufuka w'intego, n'umusaruro w'intego.
Ingano z'ibikapu hakurikijwe icyitegererezo
• AF1 (ITANGAZO):200, 220 L
• AF2 (BIB):1–25 L
• AF3 (BIB & BID):1–220 L
• AF4 (INYONGERA & BIC):200, 220, 1000, 1500 L
Ingano (mm)
• AF1S:1700×2000×2800| AF1D:3300×2200×2800
• AF2S:1700×1200×2800| AF2D:1700×1700×2800
• AF3S:1700×2000×2800| AF3D:3300×2200×2800
• AF4S:2500×2700×3500| AF4D:4400×2700×3500
Dushyigikiye umushinga wawe kuva ku guhitamo kugeza ku gutangira no gukomeza gukora:
• Ahantu ho gushyira ibintu ku biryo n'aho bifungirwa (SUS304 + FDA/EC references ziri kuri uru rupapuro)
• Ibikoresho by'ubwubatsi n'imikorere y'inyandiko (ibishushanyo, uburyo bwo gutanga inyandiko mu buryo bwa FAT)
• Ibyemezo by'amahugurwa na serivisi byavuzwe kuri uru rupapuro (garanti, inkunga igenewe kure, inkunga y'ubuzima bwose)
Ubwoko bw'imashini yo kuzuza imifuka ya EasyReal iseptic ikoresha imiterere itatu isanzwe (BIB, BID, na BIC / IBC liners). Hitamo uburyo bwiza ukurikije ingano y'ibipfunyika byawe n'uburyo bwo kubitanga.
Q1: Ni gute ubusembwa bugumana mu gihe cyo kuzuza?
Iyi mashini yo kuzuza amazi ikoresha ingamba nyinshi, harimo no gukingira umuyaga mu kirere no kurinda imbogamizi z'umwuka, kugira ngo igere ku bidukikije bidafite ubuziranenge mu bucuruzi. Kandi ishobora gushyirwa muri gahunda za SIP / CIP kugira ngo igenzure isuku isubiremo.
Q2: Ni ikihe gipimo ngomba guhitamo—igipimo cy’amazi cyangwa igipimo cy’uburemere?
Ibipimo by'amazi muri rusange birakwiriye kuzuza ubwoko butandukanye bw'imifuka kandi bitanga ubuziranenge bwo hejuru, mu gihe uburyo bwo gupima bukoreshwa cyane cyane mu gupfunyika BID na BIC.
Q3: Ese ishobora kuzuza ibintu bitoshye nk'inyanya cyangwa jam?
Yego—uru rupapuro rugaragaza ko rukwiriye ibicuruzwa bitose; kugira ngo tubone imiterere ya nyuma, twemeza ubunini bwa viscosity/Brix/particles kandi tugatanga inama ku buryo bwiza bwo gupima no gukoresha valve.
Q4: Ifite umunwa w'igikapu ungana iki?
Amahitamo asanzwe ni 1" na 2" (25mm/50mm)
Q5: Umutwe umwe cyangwa imitwe ibiri—nabigena nte?
Hitamo umutwe ubiri mu gihe ukeneye umusaruro mwinshi kandi uhoraho; hitamo umutwe umwe mu gihe umusaruro ukenewe ari mu rugero ruciriritse.
Q6: Iyi mashini ni iyo gukoresha mu mifuka?
Uru rupapuro ni urw'imifuka idasesenguye (BIB/BID/BIC). Niba ukeneye kuzuza imifuka, sangiza ubwoko bw'imifuka yawe maze twemeze igisubizo gikwiye.
Ikibazo cya 7: Ese ishobora guhuzwa na UHT/HTST hamwe n'ikigega cy'amazi adafite aside?
Yego—uru rupapuro rushyira hamwe na UHT sterilizers kugira ngo rukore umurongo wose wa aseptic; dushobora gutanga imiterere n'uburyo bwo guhuza modules hashingiwe ku bikoresho by'uruganda rwawe n'umusaruro wabyo.
Ikoranabuhanga rya EasyReal.ni uruganda rukora ibikoresho byo gutunganya imbuto n'imboga, rutanga ibisubizo byihariye kuva kuri A kugeza kuri Z, byagenewe guhaza ibyifuzo bya buri mukiriya. Mu bicuruzwa byacu by'ingenzi, Sisitemu yo Kuzuza Ingufu mu Gitambaro ya Aseptic irazwi cyane. Iyi mashini yabonye patenti nyinshi kandi ishimwa cyane n'abakiriya kubera umutekano wayo n'ubwizerwe bwayo.
Kugeza ubu, EasyReal imaze kugera ku cyemezo cy’ubuziranenge cya ISO9001, icyemezo cy’ubuziranenge mu Burayi, ndetse n’icyubahiro cya Leta cy’ikoranabuhanga rihanitse. Binyuze mu bufatanye bw’igihe kirekire n’ibigo bizwi ku rwego mpuzamahanga nka STEPHAN yo mu Budage, RONO yo mu Budage, na GEA yo mu Butaliyani, twakoze ibikoresho birenga 40 bifite uburenganzira ku mutungo bwite mu by’ubwenge. Ibicuruzwa byacu byizewe n’ibigo bikomeye birimo Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, n’ibindi.
Uko EasyReal ikomeje gutera imbere, ubu dutanga serivisi zirambuye zijyanye n'ibikenewe byose kuva ku nama ku mishinga no guteza imbere ibikorwa kugeza ku gushushanya ibisubizo, kubaka, no gufasha nyuma yo kugurisha. Dutanga serivisi zihariye zijyanye n'ibyo buri mukiriya akeneye, twihatira gutanga imishinga irenze ibyo yari yiteze.
