Makina Odzaza Matumba a Aseptic a BIB/BID/BIC (1–1500L)
Banja la makina odzaza matumba a EasyReal aseptic limathandizira mitundu itatu yayikulu (ma BIB, BID, ndi BIC/IBC liners). Sankhani njira yabwino kwambiri potengera kukula kwa phukusi lanu ndi dongosolo la unyolo woperekera.
Zipangizo zodzaza zinthu zopanda poizoni m'thumba (BIB) (1–25L)
BIB imagwiritsidwa ntchito kwambiri pokonza mapaketi ang'onoang'ono osinthasintha, kugawa zitsanzo/kutumiza kunja, komanso kuyika pamodzi zinthu zina pansi pa madzi.
Chikwama chodzaza ng'oma mu thumba (BID) (200-250L)
BID ndi mtundu wakale wotumizira kunja kwa phala la phwetekere, zipatso/masamba, ndi zakumwa zomwe zatha pang'ono zomwe zimatumizidwa ku mafakitale kuti zisakanizidwe, kukonzedwanso, kapena kulongedza m'masitolo.
Kudzaza kwa aseptic kwa BIC / IBC liner (1000-1500L)
Ma bulk liners amapangidwira kuti azigwiritsidwa ntchito kwambiri m'mafakitale komanso kuti azinyamula katundu mosavuta m'nyumba zosungiramo katundu pomwe malo ambiri osungiramo zinthu zopanda poizoni amachepetsa ntchito yolongedza katundu ndikukweza mtengo wa zinthu.
Mu phukusi la matumba osayambitsa matenda, "pakati penipeni" ndi mutu wodzaza ndi aseptic komanso kubwerezabwereza kwa kayendedwe ka kuyeretsa ndi kudzaza. Makina awa amaphatikiza:
•Chipangizo choyeretsera nthunzi cha mawonekedwe odzaza
• Malo otetezedwa odzaza zinthu omwe adapangidwa kuti achepetse chiopsezo cha kuipitsidwa panthawi yogwira ntchito
•Kuphatikizana kwa SIP/CIP monga gawo la ntchito ya ukhondo ndi kusintha kwa mzere
Njira yodziwika bwino yodzaza ndi aseptic
1. Sankhani mtundu wa thumba ndi magawo pa HMI
2. Thirani mpweya woipa pa spout/interface zone
3. Dzazani ndi chiwongolero cha kuyeza (choyezera kuchuluka kwa madzi kapena kulemera kwake)
4. Tsekani/tsekani pamalo olamulidwa
5. Tumizani kuti musungidwe kapena kutumizidwa
1. Kapangidwe Kolimba
Kapangidwe kake kachitsulo chosapanga dzimbiri cha SUS304 kamatsimikizira kuti sichingagwe ndi dzimbiri komanso kuti chikutsatira miyezo ya ukhondo wa chakudya.
2. Ubwino wa Uinjiniya ku Europe
Imaphatikiza ukadaulo wokonza zinthu ku Italy ndi makina odziyimira pawokha aku Germany, mogwirizana ndi Euro Standard EN 1672-2.
3. Kugwirizana kwa Multi-Scale
Kukula kwa spout: 1"/2" (25mm/50mm) zosankha zokhazikika
Kuchuluka kwa thumba: 200L-220L mitundu yokhazikika (Imatha kusinthidwa kuyambira 1L mpaka 1500L)
4. Dongosolo Lowongolera Mwanzeru
Siemens S7-1200 PLC yodziyimira payokha yokhala ndi touchscreen ya HMI imalola kuwongolera molondola magawo ndikuwunika nthawi yeniyeni.
5. Chitsimikizo cha Kuyeretsa
Kuphatikiza kwathunthu kwa SIP/CIP (malo osagwirizana ndi pH)
Chitetezo cha nthunzi cha mutu wodzaza (120°C yokhazikika)
Zigawo zosuntha zosindikizidwa katatu
6. Kuyeza Koyenera Kawiri
Njira ya:
✓ Choyezera kuchuluka kwa madzi mu Coriolis (± 0.3% molondola)
✓ Dongosolo lolemera losinthasintha (± 5g resolution)
7. Kapangidwe Kokonzedwa Bwino Kwambiri
Zida zosasintha mwachangu
Nthawi ya CIP yozungulira ya mphindi zosakwana 30
Ma interfaces onse olumikizira
8. Ndondomeko Yapadziko Lonse Yopangira Zigawo
Machitidwe ofunikira ali ndi mawonekedwe awa:
• Festo/Burkert pneumatics
• Masensa odwala
• Magiya a Nord
• Ma module owunikira a IFM
9. Kugwiritsa Ntchito Mphamvu Mwachangu
Kugwiritsa ntchito mphamvu kwa ≤0.15kW·h/L pogwiritsa ntchito njira yobwezeretsa kutentha
10. Chitsimikizo Chokonzeka
Yokonzedweratu kuti ipereke zikalata za satifiketi ya CE/PED/3-A
AF2 (BIB 1–25L) — chodzaza cha aseptic choperekedwa m'thumba
- AF2S: Mutu umodzi wa BIB, mphamvu mpaka 3 t/h, mphamvu 1 kW
- AF2D: BIB double head, mphamvu mpaka 5 t/h, mphamvu 2 kW
- Kuyeza: Chiyeso cha kuyenda kwa madzi
AF1 (BID 200-250L) — thumba lopanda mabakiteriya mu dongosolo lodzaza ng'oma
- AF1S: BID mutu umodzi, mphamvu mpaka 6 t/h, mphamvu 1 kW
- AF1D: BID double head, mphamvu mpaka 12 t/h, mphamvu 2 kW
- Kuyeza: Dongosolo loyezera kapena choyezera kayendedwe ka madzi
AF3 (BIB + BID 1–250L) — makina osiyanasiyana osiyanasiyana
- AF3S / AF3D: imathandizira BIB & BID, kukula kwa thumba 1–250 L, mphamvu mpaka 12 t/h, mphamvu 1 kW / 2 kW (imodzi/iwiri)
- Kuyeza: Dongosolo loyezera kapena choyezera kayendedwe ka madzi
AF4 (BID + BIC 200-1500/200/220/1000/1500L) — kasinthidwe ka kutumiza kunja kwakukulu
- AF4S / AF4D: imathandizira BID & BIC, kukula kwa chikwama 200/220/1000/1500 L, mphamvu mpaka 12 t/h, mphamvu 4.5 kW / 9 kW (imodzi/iwiri)
- Kuyeza: Dongosolo loyezera kapena choyezera kayendedwe ka madzi
Zothandizira (zofanana)
- Nthunzi: 0.6–0.8 MPa, pafupifupi 50 kg/h (mutu umodzi) / 100 kg/h (mutu wawiri)
- Mpweya: 0.6–0.8 MPa, pafupifupi 0.04 m³/h (mutu umodzi) / 0.06 m³/h (mutu wawiri)
Ngati mukufuna kusankha ndi “matumba/ola” m'malo mwa t/h, gawani mtundu wa chinthu + kukhuthala + kukula kwa thumba lomwe mukufuna, ndipo tidzasintha mphamvu kukhala kuyerekezera nthawi yeniyeni yozungulira.
| Dzina | Thumba la Aseptic la mutu umodzi mu Dongosolo Lodzaza Drum | Thumba la Aseptic la mitu iwiri mu Dongosolo Lodzaza Drum | Chikwama m'bokosi la mutu umodzi wa Aseptic Filler | Chikwama m'bokosi la Aseptic Filler yokhala ndi mitu iwiri | BIB & BID Single head Aseptic bag Filling Machine | BIB & BID Makina Odzaza Thumba Lachiwiri Lopanda Matupi | Makina Odzaza Madzi a BID & BIC Single Head Aseptic Liquid | Makina Odzaza Madzi a BID & BIC Awiri Awiri Opanda Madzi |
| Chitsanzo | AF1S | AF1D | AF2S | AF2D | AF3S | AF3D | AF4S | AF4D |
| Mtundu wa Chikwama | BID | BIB | BIB & BID | BID & BIC | ||||
| Kutha | mpaka 6 | mpaka 12 | mpaka 3 | mpaka 5 | mpaka 12 | mpaka 12 | mpaka 12 | mpaka 12 |
| Mphamvu | 1 | 2 | 1 | 2 | 4.5 | 9 | 4.5 | 9 |
| Kugwiritsa Ntchito Nthunzi | 0.6-0.8 Mpa≈50 (Mutu umodzi)/≈100 (Mutu wawiri) | |||||||
| Kugwiritsa Ntchito Mpweya | 0.6-0.8 Mpa≈0.04 (Mutu umodzi)/≈0.06 (Mutu wawiri) | |||||||
| Kukula kwa Chikwama | 200, 220 | 1 mpaka 25 | 1 mpaka 220 | 200, 220, 1000, 1500 | ||||
| Kukula kwa Pakamwa pa Thumba | 1" ndi 2" | |||||||
| Njira Yoyezera | Dongosolo Loyezera kapena Chiyeso Choyezera Mayendedwe | Chiyeso cha Mayendedwe | Dongosolo Loyezera kapena Chiyeso Choyezera Mayendedwe | |||||
| Kukula | 1700*2000*2800 | 3300*2200*2800 | 1700*1200*2800 | 1700*1700*2800 | 1700*2000*2800 | 3300*2200*2800 | 2500*2700*3500 | 4400*2700*3500 |
Zogulitsa zosiyanasiyana zimachita zinthu mosiyana (kusintha kwa kukhuthala, thovu, kusinthasintha kwa kachulukidwe). EasyReal imathandizira njira ziwiri zazikulu komanso njira yolunjika ku kulondola:
Kudzaza mita yoyendera madzi (koyenera 1-1500L, kolondola kwambiri)
Ngati muli ndi zofunikira zambiri pakudzaza molondola ndipo nthawi zambiri mumafunika kudzaza matumba ang'onoang'ono ndi zinthu zambiri zamadzimadzi/puree.
Kudzaza kolemera (Nthawi zambiri kumagwiritsidwa ntchito pa BID ndi BIC)
Ndi bwino kwambiri ngati kukhuthala kwa thupi kwasintha (phala, msuzi, puree wokhuthala) ndipo mukufuna kulamulira bwino kuchuluka kwa madzi.
• Kapangidwe kake:Chitsulo chosapanga dzimbiri cha SUS304/316L chothandiza pa ukhondo komanso kupewa dzimbiri
• Kulamulira:Sikirini yodziyimira payokha ya Siemens S7-1200 PLC + HMI yokonzera ndi kuyang'anira magawo
• Kugwirizana kwa thumba/mphuno:Makulidwe wamba a spout a 1" / 2"
• Zolemba za kapangidwe zomwe zafalitsidwa zikuphatikizapo EN 1672-2 yoyang'anira malamulo ndi chitetezo choteteza ku matenda/kutseka
Makina odzaza matumba a aseptic awa amagwiritsidwa ntchito kwambiri pazinthu zomalizidwa pang'ono zomwe zimapita kumafakitale kapena kunja, kuphatikizapo:
• Phala la phwetekere ndi ndiwo zamasamba
• Zipatso zamkati ndi puree (mango, guava, pichesi, ndi zina zotero)
• Madzi a NFC ndi ma concentrates
• Ma jamu, madzi a m'madzi, msuzi, supu/msuzi, zokometsera zamadzimadzi
• Madzi a kokonati ndi zinthu zochokera ku mkaka (mkaka/kirimu) komwe ma phukusi a aseptic amathandiza kukhazikika kwa kufalikira
Zolowetsa za njira zomwe timafunikira kuti tikonze bwino (kusankha mwachangu):
pH, Brix/zolimba, viscosity range, tinthu tating'onoting'ono (ngati tilipo), kukula kwa thumba la target, ndi throughput ya target.
Kukula kwa matumba malinga ndi chitsanzo
• AF1 (BID):200, 220 L
• AF2 (BIB):1–25 L
• AF3 (BIB & BID):1–220 L
• AF4 (BID & BIC):200, 220, 1000, 1500 L
Miyeso (mm)
• AF1S:1700×2000×2800| AF1D:3300×2200×2800
• AF2S:1700×1200×2800| AF2D:1700×1700×2800
• AF3S:1700×2000×2800| AF3D:3300×2200×2800
• AF4S:2500×2700×3500| AF4D:4400×2700×3500
Tikuthandiza polojekiti yanu kuyambira posankha mpaka poyambitsa ntchito komanso kupitiriza kugwira ntchito:
• Malo ogwiritsira ntchito zinthu zotsekera chakudya ndi malo olumikizirana ndi chakudya (maumboni a SUS304 + FDA/EC omwe alembedwa patsamba lino)
• Zinthu zoperekedwa ndi uinjiniya ndi njira yogwirira ntchito yolemba zikalata (zojambula, kupezeka kwa phukusi la zolemba zamtundu wa FAT)
• Maphunziro ndi mautumiki omwe alembedwa patsamba lino (chitsimikizo, zolinga zothandizira patali, chithandizo cha moyo wonse)
Banja la makina odzaza matumba a EasyReal aseptic limathandizira mitundu itatu yayikulu (ma BIB, BID, ndi BIC/IBC liners). Sankhani njira yabwino kwambiri potengera kukula kwa phukusi lanu ndi dongosolo la unyolo woperekera.
Q1: Kodi kusabereka kumasungidwa bwanji panthawi yodzaza?
Makina odzazira osayambitsa matenda awa amagwiritsa ntchito njira zingapo, kuphatikizapo kuyeretsa mpweya wa nthunzi wa mfundo zitatu ndi chitetezo cha nthunzi, kuti akwaniritse malo osawononga malonda. Ndipo akhoza kuphatikizidwa mu machitidwe a SIP/CIP kuti azitha kuwongolera ukhondo mobwerezabwereza.
Q2: Ndi muyeso uti womwe ndiyenera kusankha—muyeso wa kayendedwe ka madzi kapena wolemera?
Ma flow meters nthawi zambiri amakhala oyenera kudzaza mitundu yosiyanasiyana ya matumba ndipo amapereka kulondola kwakukulu, pomwe makina oyezera amagwiritsidwa ntchito makamaka popaka BID ndi BIC.
Q3: Kodi ikhoza kudzaza zinthu zokhuthala monga phwetekere kapena jamu?
Inde—tsambali likuyimira zoyenera pazinthu zokhuthala; pakusintha komaliza, tikutsimikizira kukula kwa viscosity/Brix/tinthu tating'onoting'ono ndipo tikupangira njira yabwino kwambiri yoyezera ndi valavu.
Q4: Kodi chikwama cha pakamwa pake chimathandiza kukula kotani?
Zosankha zokhazikika ndi 1" ndi 2" (25mm/50mm)
Q5: Mutu umodzi kapena iwiri—ndingasankhe bwanji?
Sankhani mutu umodzi ngati mukufuna kutulutsa kwamphamvu komanso kugwira ntchito kosalekeza; sankhani mutu umodzi ngati kutulutsa kwabwino kwa chinthu kuli pang'ono.
Q6: Kodi makina awa ndi a matumba?
Tsamba ili ndi la matumba osalowa m'madzi (BIB/BID/BIC). Ngati mukufuna kudzaza matumba, gawani mtundu wa thumba lanu ndipo tidzatsimikizira yankho lolondola.
Q7: Kodi ikhoza kuphatikizidwa ndi UHT/HTST ndi thanki ya aseptic?
Inde—tsamba lino limayika mgwirizano ndi ma sterilizer a UHT kuti apange mzere wathunthu wa aseptic; titha kupereka mawonekedwe ndi kufananiza kwa ma module kutengera ntchito zomwe fakitale yanu imagwiritsa ntchito komanso momwe imagwirira ntchito.
EasyReal Tech.ndi kampani yotsogola yopanga zida zopangira zipatso ndi ndiwo zamasamba, yopereka mayankho opangidwa mwaluso kuyambira A mpaka Z, opangidwa kuti akwaniritse zosowa za kasitomala aliyense. Pakati pa zinthu zathu zazikulu, Aseptic Bag-in-Drum Filling System ndiyo yotchuka kwambiri. Makinawa apeza ma patent ambiri ndipo amayamikiridwa kwambiri ndi makasitomala chifukwa cha chitetezo chake komanso kudalirika kwake.
Mpaka pano, EasyReal yapeza satifiketi ya ISO9001, satifiketi ya European CE, komanso ulemu wapamwamba wa High-tech Enterprise. Kudzera mu mgwirizano wa nthawi yayitali ndi makampani odziwika padziko lonse lapansi monga STEPHAN waku Germany, RONO waku Germany, ndi GEA waku Italy, tapanga zida zoposa 40 zokhala ndi ufulu wodziyimira pawokha waukadaulo. Zogulitsa zathu zadaliridwa ndi makampani akuluakulu kuphatikiza Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, ndi zina zambiri.
Pamene EasyReal ikupitilizabe kusintha, tsopano tikupereka ntchito zonse zomwe zimagwira ntchito limodzi zomwe zimakhudza chilichonse kuyambira kufunsana ndi polojekiti ndi chitukuko cha njira mpaka kupanga mayankho, kumanga, ndi chithandizo chogulitsa pambuyo pogulitsa. Timapereka ntchito zomwe zakonzedwa kuti zigwirizane ndi zosowa zapadera za kasitomala aliyense, kuyesetsa kupereka mapulojekiti omwe amaposa zomwe amayembekezera.
