Umshini Wokugcwalisa Izikhwama Ezingasasebenzi we-BIB/BID/BIC (1–1500L)
Umndeni womshini wokugcwalisa izikhwama ze-aseptic we-EasyReal usekela amafomethi amathathu ajwayelekile (ama-BIB, BID, kanye nama-BIC/IBC liners). Khetha inketho engcono kakhulu ngosayizi wakho wokupakisha kanye nohlelo lokunikezela.
Imishini yokugcwalisa engenamagciwane ebhegini (BIB) (1–25L)
I-BIB isetshenziswa kabanzi kumaphakethe amancane aguquguqukayo, ukusatshalaliswa kwamasampula/ukuthunyelwa kwamanye amazwe, kanye nokupakisha ndawonye okungezansi
Isikhwama esingenasibulala-magciwane esifakwe ebhegini (BID) ohlelweni lokugcwalisa ama-drum (200-250L)
I-BID iyindlela yokuthumela ngaphandle ejwayelekile ye-tomato paste, izithelo/imifino egxilile, kanye noketshezi oluqediwe oluthunyelwa emafektri ukuze luxutshwe, lucutshungulwe kabusha, noma lupakishwe ngokuthengisa.
Ukugcwaliswa kwe-aseptic ye-Bulk BIC / IBC liner (1000-1500L)
Ama-bulk liner aklanyelwe uchungechunge lokuphakelwa kwezimboni olunomthamo omkhulu kanye nokuthuthwa okusebenzisa kahle izimpahla zokugcina impahla lapho isitoreji esikhulu se-aseptic sinciphisa khona umsebenzi wokupakisha futhi sithuthukisa isakhiwo sezindleko zezokuthutha.
Ekupakisheni kwesikhwama se-aseptic, "ingqikithi yangempela" yikhanda lokugcwalisa i-aseptic kanye nokuphindaphindeka komjikelezo wokubulala amagciwane nokugcwalisa. Lo mshini uhlanganisa:
•Iyunithi yokubulala amagciwane ngomusi yesikhombikubona sokugcwalisa
•Indawo yokugcwalisa evikelekile eyenzelwe ukunciphisa ingozi yokungcola ngesikhathi sokusebenza
•Ukuhlanganiswa kwe-SIP/CIP njengengxenye yokusebenza komugqa ohlanzekile kanye nokushintshashintsha
Umjikelezo ojwayelekile wokugcwalisa i-aseptic
1.Khetha uhlobo lwesikhwama kanye nemingcele ku-HMI
2. Hlanza ngomusi indawo yesiponji/yesixhumi esibonakalayo
3. Gcwalisa ngokulawula ukulinganisa (imitha yokugeleza noma isisindo)
4. Vala/vala endaweni elawulwayo
5. Thumela ukuze kugcinwe noma kuthunyelwe
1. Ukwakhiwa Okuqinile
Isakhiwo esiyinhloko sensimbi engagqwali se-SUS304 esisezingeni eliphezulu siqinisekisa ukumelana nokugqwala kanye nokuhambisana nezindinganiso zokuhlanzeka zezinga lokudla.
2. Ubuhle Bobunjiniyela BaseYurophu
Ihlanganisa ubuchwepheshe bokucubungula base-Italy nezinhlelo zokuzenzakalela zaseJalimane, ihambisana ngokugcwele ne-Euro Standard EN 1672-2.
3. Ukuhambisana Kwezikali Eziningi
Osayizi be-spout: 1"/2" (25mm/50mm) izinketho ezijwayelekile
Umthamo wesikhwama: Amamodeli ajwayelekile angu-200L-220L (Kungenziwa ngezifiso kusukela ku-1L kuya ku-1500L)
4. Uhlelo Lokulawula Oluhlakaniphile
I-Siemens S7-1200 PLC ezimele enesikrini sokuthinta se-HMI ivumela ukulawula okunembile kwamapharamitha kanye nokuqapha ngesikhathi sangempela.
5. Isiqinisekiso Sokubulala Inzalo
Ukuhlanganiswa okugcwele kwe-SIP/CIP (izindawo ezingamelani ne-pH)
Ukuvikelwa kwesithiyo somusi sekhanda lokugcwalisa (eligcinwe ku-120°C)
Izingxenye ezihambayo ezivalwe kathathu
6. Ukulinganisa Okubili Okuqondile
Inketho ye:
✓ Isilinganiso sokugeleza kwesisindo se-Coriolis (ukunemba okungu-± 0.3%)
✓ Uhlelo lokulinganisa olunamandla (± 5g resolution)
7. Umklamo Olungiselelwe Ukulungiswa
Izingxenye zokushintsha okusheshayo ezingenamathuluzi
Isikhathi somjikelezo we-CIP esingaphansi kwemizuzu engama-30
Izixhumi ze-Universal
8. Isu Lomhlaba Wonke Lezingxenye
Izici zezinhlelo ezibucayi:
• Ubuchwepheshe be-Festo/Burkert
• Izinzwa ezigulayo
• Ama-gear motors e-Nord
• Amamojula okuqapha e-IFM
9. Ukusebenza Kahle Kwamandla
Ukusetshenziswa kwamandla okungu-≤0.15kW·h/L ngesistimu yokubuyisa ukushisa
10. Ukulungele Ukuqinisekiswa
Kulungiselelwe kusengaphambili imibhalo yesitifiketi se-CE/PED/3-A
I-AF2 (I-BIB 1–25L) — isitsha sokugcwalisa esingenamagciwane esizinikele esikhwameni esisebhokisini
- I-AF2S: Ikhanda elilodwa le-BIB, amandla afinyelela ku-3 t/h, amandla angu-1 kW
- I-AF2D: Ikhanda eliphindwe kabili le-BIB, amandla afinyelela ku-5 t/h, amandla angu-2 kW
- Ukulinganisa: Imitha yokugeleza
Isikhwama se-AF1 (BID 200-250L) — esingenamagciwane ohlelweni lokugcwalisa izigubhu
- I-AF1S: Ikhanda elilodwa le-BID, amandla afinyelela ku-6 t/h, amandla angu-1 kW
- I-AF1D: Ikhanda eliphindwe kabili le-BID, umthamo ofinyelela ku-12 t/h, amandla angu-2 kW
- Ukulinganisa: Uhlelo lokukala noma imitha yokugeleza
I-AF3 (BIB + BID 1–250L) — umshini wezinhlobo eziningi obanzi
- I-AF3S / AF3D: isekela i-BIB ne-BID, usayizi wesikhwama u-1–250 L, umthamo ofika ku-12 t/h, amandla angu-1 kW / 2 kW (eyodwa/ephindwe kabili)
- Ukulinganisa: Uhlelo lokukala noma imitha yokugeleza
I-AF4 (i-BID + i-BIC 200-1500/200/220/1000/1500L) — ukucushwa kokuthumela ngaphandle ngobuningi
- I-AF4S / AF4D: isekela i-BID & BIC, usayizi wesikhwama ungu-200/220/1000/1500 L, umthamo ofika ku-12 t/h, amandla angu-4.5 kW / 9 kW (eyodwa/ephindwe kabili)
- Ukulinganisa: Uhlelo lokukala noma imitha yokugeleza
Izinsiza (inkomba evamile)
- Umusi: 0.6–0.8 MPa, cishe 50 kg/h (ikhanda elilodwa) / 100 kg/h (ikhanda eliphindwe kabili)
- Umoya: 0.6–0.8 MPa, cishe 0.04 m³/h (ikhanda elilodwa) / 0.06 m³/h (ikhanda eliphindwe kabili)
Uma ukhetha ukukhetha “ngezikhwama/ihora” esikhundleni se-t/h, yabelana ngohlobo lomkhiqizo + i-viscosity + usayizi wesikhwama esiqondiwe, futhi sizoguqula umthamo ube isilinganiso sesikhathi somjikelezo esingokoqobo.
| Igama | Isikhwama se-Aseptic esinekhanda elilodwa ohlelweni lokugcwalisa izigubhu | Isikhwama se-Aseptic esinekhanda eliphindwe kabili ohlelweni lokugcwalisa izigubhu | Isikhwama ebhokisini I-Aseptic Filler enekhanda elilodwa | Isikhwama ebhokisini I-Double head Aseptic Filler | IBHAYIBHU & BID Single head Aseptic bag Filling Machine | IBHAYIBHU & BID Umshini Wokugcwalisa Isikhwama Esingenamagciwane Esinekhanda Eliphindwe Kabili | Umshini Wokugcwalisa Uketshezi Owenziwe Nge-Aseptic We-BID & BIC One Head | Umshini Wokugcwalisa Uketshezi Ongenamakhanda Ama-Aseptic we-BID & BIC |
| Imodeli | AF1S | AF1D | I-AF2S | I-AF2D | I-AF3S | I-AF3D | I-AF4S | I-AF4D |
| Uhlobo Lwesikhwama | IBHID | IBHAYIBHU | IBHAYIBHI NOKUBHIDA | I-BID ne-BIC | ||||
| Umthamo | kufika ku-6 | kufika ku-12 | kufika ku-3 | kufika ku-5 | kufika ku-12 | kufika ku-12 | kufika ku-12 | kufika ku-12 |
| Amandla | 1 | 2 | 1 | 2 | 4.5 | 9 | 4.5 | 9 |
| Ukusetshenziswa Komusi | 0.6-0.8 Mpa≈50 (Ikhanda elilodwa)/≈100 (Ikhanda eliphindwe kabili) | |||||||
| Ukusetshenziswa Komoya | 0.6-0.8 Mpa≈0.04 (Ikhanda elilodwa)/≈0.06 (Ikhanda eliphindwe kabili) | |||||||
| Usayizi Wesikhwama | 200, 220 | 1 kuya ku-25 | 1 kuya ku-220 | 200, 220, 1000, 1500 | ||||
| Usayizi Wesikhwama Somlomo | 1" kanye no-2" | |||||||
| Indlela Yokulinganisa | Isistimu Yokukala noma Imitha Yokugeleza | Imitha Yokugeleza | Isistimu Yokukala noma Imitha Yokugeleza | |||||
| Ubukhulu | 1700*2000*2800 | 3300*2200*2800 | 1700*1200*2800 | 1700*1700*2800 | 1700*2000*2800 | 3300*2200*2800 | 2500*2700*3500 | 4400*2700*3500 |
Imikhiqizo ehlukene iziphatha ngendlela ehlukile (ukushintsha kokuqina, ukugqwala, ukuhlukahluka kobuningi). I-EasyReal isekela izindlela ezimbili ezivamile kanye nenketho egxile ekunembileni:
Ukugcwaliswa kwemitha yokugeleza (kufanelekela i-1-1500L, kunembe kakhudlwana)
Uma unezidingo eziphezulu zokunemba kokugcwalisa futhi udinga njalo ukugcwalisa izikhwama ezincane kanye nemikhiqizo eminingi yejusi/i-puree.
Ukugcwalisa isisindo (Ngokuvamile kusetshenziselwa i-BID ne-BIC)
Kungcono kakhulu uma i-viscosity ishintsha (i-paste, isoso, i-concentrated puree) futhi ufuna ukulawula okuqukethwe okuqinile.
• Isakhiwo esiyinhloko:Insimbi engagqwali ye-SUS304/316L yesevisi ehlanzekile nemelana nokugqwala
• Ukulawula:Isikrini sokuthinta esizimele se-Siemens S7-1200 PLC + HMI sokusetha nokuqapha amapharamitha
• Ukuhambisana kwesikhwama/i-spout:Usayizi ojwayelekile we-spout ongu-1" / 2"
• Amanothi okuklama ashicilelwe afaka phakathi ukubeka imithetho ye-EN 1672-2 kanye nokuvikela ukubulala amagciwane/ukuvala
Lo mshini wokugcwalisa izikhwama ezingasebenzi kahle uvame ukusetshenziselwa imikhiqizo eqediwe ngokuphelele ehloselwe amafektri noma ukuthunyelwa kwamanye amazwe, okuhlanganisa:
• I-tomato paste kanye nemifino exubile
• Ama-pulp ezithelo nama-puree (umango, i-guava, i-peach, njll.)
• Ijusi le-NFC kanye nokugxila
• Amajamu, amasiraphu, amasoso, amasobho/imihluzi, izinongo eziwuketshezi
• Amanzi kakhukhunathi kanye nezinto eziphuma kuwo (ubisi/ukhilimu) lapho ukupakishwa okungenamagciwane kusiza ekuqiniseni ukusatshalaliswa
Okokufaka kwenqubo esikudingayo ukuze kulungiselelwe kahle (ukukhetha okusheshayo):
ububanzi be-pH, i-Brix/okuqinile, ububanzi be-viscosity, usayizi wezinhlayiya (uma ukhona), usayizi wesikhwama esiqondiwe, kanye nomphumela wokusetshenziswa kwe-target.
Usayizi wezikhwama ngokwemodeli
• AF1 (IBHIDI):200, 220 L
• I-AF2 (BIB):1–25 L
• I-AF3 (I-BIB NE-BID):1–220 L
• I-AF4 (i-BID ne-BIC):200, 220, 1000, 1500 L
Ubukhulu (mm)
• AF1S:1700×2000×2800| AF1D:3300×2200×2800
• AF2S:1700×1200×2800| AF2D:1700×1700×2800
• I-AF3S:1700×2000×2800| AF3D:3300×2200×2800
• AF4S:2500×2700×3500| AF4D:4400×2700×3500
Sisekela iphrojekthi yakho kusukela ekukhetheni kuya ekuqalisweni kwayo kanye nokuqhubeka kokusebenza kwayo:
• Ukubekwa kokuhambisana nendawo yokuxhumana nokudla kanye nezinto zokuvala (izinkomba ze-SUS304 + FDA/EC ezibalwe kuleli khasi)
• Izinto ezidingekayo zobunjiniyela kanye nomsebenzi wokubhala amadokhumenti (imidwebo, ukutholakala kwephakheji yamadokhumenti yesitayela se-FAT)
• Izibopho zokuqeqesha kanye nezinsizakalo ezibalwe kuleli khasi (iwaranti, imigomo yokusekela ekude, ukwesekwa komjikelezo wokuphila)
Umndeni womshini wokugcwalisa izikhwama ze-aseptic we-EasyReal usekela amafomethi amathathu ajwayelekile (ama-BIB, BID, kanye nama-BIC/IBC liners). Khetha inketho engcono kakhulu ngosayizi wakho wokupakisha kanye nohlelo lokunikezela.
Q1: Kugcinwa kanjani ukungazali ngesikhathi sokugcwalisa?
Lo mshini wokugcwalisa i-aseptic usebenzisa izindlela eziningi, okuhlanganisa ukuhlanza i-steam jet enamaphuzu amathathu kanye nokuvikelwa kwesithiyo somusi, ukuze kufezwe indawo engcolile kwezentengiselwano. Futhi ungafakwa emisebenzini ye-SIP/CIP yokulawula ukuhlanzeka okuphindaphindwayo.
Umbuzo 2: Yikuphi ukulinganisa okufanele ngikukhethe—i-flow meter noma isisindo?
Amamitha okugeleza ngokuvamile afanelekela ukugcwalisa izinhlobo ezahlukene zezikhwama futhi anikeza ukunemba okuphezulu, kuyilapho izinhlelo zokulinganisa zisetshenziswa kakhulu ekupakisheni kwe-BID kanye ne-BIC.
Umbuzo 3: Ingabe ingagcwalisa imikhiqizo enamathelayo njenge-tomato paste noma i-jam?
Yebo—leli khasi libeka ukufaneleka kwemikhiqizo egobile; ukuze silungiselele ukucushwa kokugcina siqinisekisa i-viscosity/Brix/usayizi wezinhlayiya futhi sincoma indlela engcono kakhulu yokulinganisa kanye ne-valve ngokufanele.
Umbuzo 4: Isekela usayizi ongakanani womlomo wesikhwama?
Izinketho ezijwayelekile ziyi-1" kanye ne-2" (25mm/50mm)
Umbuzo 5: Ikhanda elilodwa vs ikhanda eliphindwe kabili—nginquma kanjani?
Khetha ikhanda eliphindwe kabili uma udinga ukukhishwa okuphezulu nokusebenza okuqhubekayo okuzinzile; khetha ikhanda elilodwa uma isidingo sokukhishwa komkhiqizo simaphakathi.
Q6: Ingabe lo mshini ungowezikhwama?
Leli khasi lingelamasaka angenamagciwane (BIB/BID/BIC). Uma udinga ukugcwaliswa kwesikhwama, yabelana ngohlobo lwesikhwama sakho futhi sizoqinisekisa ikhambi elifanele.
Umbuzo 7: Ingabe ingahlanganiswa ne-UHT/HTST kanye nethangi eliyi-aseptic?
Yebo—leli khasi libeka ukuhlanganiswa nama-sterilizer e-UHT ukuze kwakheke umugqa ophelele we-aseptic; singakunikeza ukwakheka kanye nokuqhathaniswa kwemodyuli ngokusekelwe kuzinsiza zakho zasefektri kanye nomthamo wazo.
Ubuchwepheshe be-EasyReal.ingumkhiqizi ohamba phambili wemishini yokucubungula izithelo nemifino, enikeza izixazululo ze-turnkey ezenzelwe wena kusukela ku-A kuya ku-Z, ezenzelwe ukuhlangabezana nezidingo ezithile zeklayenti ngalinye. Phakathi kwemikhiqizo yethu eyinhloko, i-Aseptic Bag-in-Drum Filling System ivelele njengethandwa kakhulu. Lo mshini uthole amalungelo obunikazi amaningi futhi udunyiswa kakhulu ngamakhasimende ngokuphepha kwawo nokuthembeka kwawo.
Kuze kube manje, i-EasyReal isithole isitifiketi sekhwalithi se-ISO9001, isitifiketi se-European CE, kanye nodumo lwe-High-tech Enterprise oluqinisekisiwe nguHulumeni. Ngokubambisana kwesikhathi eside nemikhiqizo edumile emhlabeni wonke njenge-STEPHAN yaseJalimane, i-RONO yaseJalimane, kanye ne-GEA yase-Italy, sakhe imishini engaphezu kuka-40 enamalungelo obunikazi azimele. Imikhiqizo yethu ithembeke yizinkampani ezinkulu okubalwa kuzo i-Yili Group, i-Ting Hsin Group, i-Uni-President Enterprise, i-New Hope Group, i-Pepsi, i-Myday Dairy, nokuningi.
Njengoba i-EasyReal iqhubeka nokuguquka, manje sinikeza izinsizakalo eziphelele ze-one stop ezihlanganisa konke kusukela ekubonisaneni ngamaphrojekthi kanye nokuthuthukiswa kwezinqubo kuya ekuklanyweni kwezixazululo, ukwakhiwa, kanye nokusekelwa kwangemva kokuthengisa. Sinikeza izinsizakalo ezenziwe ngokwezifiso ezenzelwe izidingo ezihlukile zeklayenti ngalinye, silwela ukuletha amaphrojekthi adlula okulindelwe.
