Muchina wekuzadza Bhegi reAseptic weBIB/BID/BIC (1–1500L)
Muchina wekuzadza mabhegi eEasyReal unotsigira mafomati matatu makuru (BIB, BID, uye BIC/IBC liners). Sarudza sarudzo yakanakisa zvichienderana nehukuru hwekurongedza kwako uye hurongwa hwekutengesa.
Midziyo yekuzadza isina utachiona mubhegi (BIB) (1–25L)
BIB inoshandiswa zvakanyanya pakutakura zvinhu zvidiki zvinochinjika, kugoverwa kwemasampuli/kutumira zvinhu kunze kwenyika, uye kurongedza zvinhu pamwe chete pasi.
Bhegi riri muDrum (BID) bhegi risina utachiona riri musystem yekuzadza madhiramu (200-250L)
BID ndiyo nzira yekutengesera kunze kwenyika yedomasi paste, michero/miriwo, uye zvinwiwa zvakapedzwa zvinotumirwa kumafekitori kuti zvisanganiswe, zvigadziriswe patsva, kana kurongedza muzvitoro.
Kuzadza kweAseptic yeBulk BIC / IBC Liner (1000-1500L)
Mabhurugwa ekutakura zvinhu akagadzirwa kuti ashandiswe muindasitiri uye kuti ashandiswe mudura rezvinhu zvakanaka, uko nzvimbo yekuchengetera zvinhu zvisina utachiona yakawanda inoderedza basa rekurongedza uye inovandudza mari yekufambisa zvinhu.
Mumabhegi asina utachiona, "pakati chaipo" musoro wekuzadza usina utachiona uye kugona kudzokorora kwemaitiro ekubvisa utachiona nekuzadza. Muchina uyu unobatanidza:
•Chishandiso chekuchenesa mweya wemhepo chekushandisa pakuzadza
•Nzvimbo yakachengetedzwa yekuzadza yakagadzirirwa kuderedza njodzi yekusvibiswa panguva yekushanda
•Kubatanidzwa kweSIP/CIP sechikamu chekushanda kwemutsara wehutsanana uye kuchinjana kwemagetsi
Kutenderera kwekuzadza kweaseptic kwakajairika
1.Sarudza mhando yebhegi uye maparameter ari paHMI
2. Shandisa simbi mumhepo/nzvimbo yeinterface
3. Zadza nechinoyera (flow meter kana huremu)
4. Simbisa/vhara munzvimbo inodzorwa
5. Tumira kunze kuti uchengete kana kutumira
1. Kuvaka Kwakasimba
Chivako chikuru chesimbi isina ngura cheSUS304 chinovimbisa kuramba ngura uye kutevedzera mitemo yehutsanana hwechikafu.
2. Hunyanzvi hweUinjiniya hweEuropean
Inosanganisa tekinoroji yekugadzira yeItaly neGerman automation systems, ichitevedzera zvizere Euro Standard EN 1672-2.
3. Kuenderana Kwezviyero Zvakawanda
Saizi dzemapombi: 1"/2" (25mm/50mm) sarudzo dzakajairika
Kukwanisa kwebhegi: 200L-220L mamodheru akajairwa (Anogona kugadziriswa kubva pa1L kusvika 1500L)
4.Sisitimu Yekudzora Yakangwara
Siemens S7-1200 PLC yakazvimiririra ine touchscreen yeHMI inobvumira kudzora maparameter nemazvo uye kutarisa panguva chaiyo.
5. Kuvimbiswa kweKubvisa Zvirwere
Kubatanidzwa kwakazara kweSIP/CIP (nzvimbo dzisingapindi pH)
Dziviriro yemutsinga wemusoro wekuzadza (inochengetwa ne120°C)
Zvikamu zvinofamba zvakavharwa katatu
6. Kuyera Kwakakwana Kwemaviri
Sarudzo ye:
✓ Chiyero chemvura chinoyerera muCoriolis mass (± 0.3% kururama)
✓ Sisitimu yekuyera inochinja-chinja (± 5g resolution)
7. Dhizaini Yakagadziriswa Yekugadzirisa
Zvikamu zvinokurumidza kuchinja pasina zvishandiso
Nguva yeCIP cycle <30 min
Nzvimbo dzekubatanidza dzese
8. Hurongwa hweZvikamu Zvepasi Rose
Zvinhu zvakakosha zvehurongwa:
• Festo/Burkert pneumatics
• Masensa anorwara
• Mota dzemagetsi dzeNord
• Mamodule ekutarisa eIFM
9. Kushanda Nesimba
≤0.15kW·h/L kushandiswa kwesimba nesystem yekudzoreredza kupisa
10. Kugadzirira Chitupa
Yakagadziriswa kare kuti iwane magwaro eCE/PED/3-A certification
AF2 (BIB 1–25L) — chinhu chakatsaurirwa chekuzadza mabhakitiriya mubhegi
- AF2S: BIB musoro mumwe chete, kugona kusvika 3 t/h, simba 1 kW
- AF2D: BIB ine musoro wakapetwa kaviri, kugona kusvika 5 t/h, simba 2 kW
- Kuyera: Mita yekuyerera
AF1 (BID 200-250L) — bhegi risina utachiona riri muhurongwa hwekuzadza madhiramu
- AF1S: BID musoro mumwe chete, kugona kusvika 6 t/h, simba 1 kW
- AF1D: BID ine musoro wakapetwa kaviri, kugona kusvika 12 t/h, simba 2 kW
- Kuyera: Sisitimu yekuyera kana chiyereso chekuyerera kwemvura
AF3 (BIB + BID 1–250L) — muchina wemhando dzakasiyana-siyana wakakura
- AF3S / AF3D: inotsigira BIB & BID, saizi yebhegi 1–250 L, kugona kusvika 12 t/h, simba 1 kW / 2 kW (imwe chete/kaviri)
- Kuyera: Sisitimu yekuyera kana chiyereso chekuyerera kwemvura
AF4 (BID + BIC 200-1500/200/220/1000/1500L) — gadziriro yekuburitsa zvinhu zvakawanda kunze kwenyika
- AF4S / AF4D: inotsigira BID & BIC, saizi yebhegi 200/220/1000/1500 L, kugona kusvika 12 t/h, simba 4.5 kW / 9 kW (imwe chete/kaviri)
- Kuyera: Sisitimu yekuyera kana chiyereso chekuyerera kwemvura
Zvishandiso (zvinowanzo shandiswa)
- Utsi hwemhepo: 0.6–0.8 MPa, inenge 50 kg/awa (musoro mumwe chete) / 100 kg/awa (musoro miviri)
- Mhepo: 0.6–0.8 MPa, inenge 0.04 m³/h (musoro mumwe chete) / 0.06 m³/h (musoro miviri)
Kana uchida kusarudza ne "mabhegi/awa" pachinzvimbo che t/h, govera rudzi rwechigadzirwa + viscosity + saizi yebhegi raunoda, uye tichashandura huwandu hwechigadzirwa kuita fungidziro yenguva yekushanda chaiyo.
| Zita | Bhegi reAseptic remusoro mumwe chete muSisitimu yekuzadza Drum | Bhegi reAseptic rine musoro wakapetwa kaviri muSistimu yekuzadza Drum | Bhegi riri mubhokisi reAseptic Filler ine musoro mumwe chete | Bhegi riri mubhokisi reAseptic Filler ine musoro miviri | BIB & BID Muchina wekuzadza bhegi reAseptic musoro mumwe chete | BIB & BID Double head aseptic bag Filling Machine | Muchina wekuzadza mvura weBID & BIC Musoro mumwe chete weAseptic Liquid | Muchina wekuzadza mvura weBID & BIC Double head Aseptic liquid |
| Muenzaniso | AF1S | AF1D | AF2S | AF2D | AF3S | AF3D | AF4S | AF4D |
| Rudzi rweBhegi | BID | BIB | BIB & BID | BID & BIC | ||||
| Kugona | kusvika ku6 | kusvika ku12 | kusvika ku3 | kusvika ku5 | kusvika ku12 | kusvika ku12 | kusvika ku12 | kusvika ku12 |
| Simba | 1 | 2 | 1 | 2 | 4.5 | 9 | 4.5 | 9 |
| Kushandiswa kweSteam | 0.6-0.8 Mpa≈50 (Musoro mumwe chete)/≈100 (Musoro wechipiri) | |||||||
| Kushandiswa Kwemhepo | 0.6-0.8 Mpa≈0.04 (Musoro mumwe chete)/≈0.06 (Musoro wechipiri) | |||||||
| Saizi yeBhegi | 200, 220 | 1 kusvika 25 | 1 kusvika 220 | 200, 220, 1000, 1500 | ||||
| Saizi yemuromo webhegi | 1" ne 2" | |||||||
| Nzira yekuyera | Sisitimu Yekuyera kana Chiyero Chekuyerera | Chiyero cheKuyerera | Sisitimu Yekuyera kana Chiyero Chekuyerera | |||||
| Chiyero | 1700*2000*2800 | 3300*2200*2800 | 1700*1200*2800 | 1700*1700*2800 | 1700*2000*2800 | 3300*2200*2800 | 2500*2700*3500 | 4400*2700*3500 |
Zvigadzirwa zvakasiyana zvinozvibata zvakasiyana (kuchinja kwekusimba, furo, kusiyana kwehuwandu). EasyReal inotsigira nzira mbiri dzakajairika pamwe nesarudzo inotarisa kurongeka:
Kuzadza mita yekuyerera (yakakodzera 1-1500L, yakanyatsojeka)
Kana uchida kuzadza zvinhu nemazvo uye uchida kuzadza mabhegi madiki uye zvigadzirwa zvakawanda zvejusi/puree.
Kuzadza kwechiyero (Kunowanzo shandiswa paBID & BIC)
Zvinonyanya kunaka kana viscosity ikachinja (paste, sosi, concentrated puree) uye uchida kudzora net-content yakasimba.
• Chimiro chikuru:Simbi isina ngura yeSUS304/316L yekuchenesa uye inodzivirira ngura
• Kudzora:Siemens S7-1200 PLC + HMI touchscreen yakazvimirira yekugadzirisa uye kutarisa maparameter
• Kuenderana kwebhegi/muromo:Saizi dzakajairwa dzemuromo dzine 1" / 2"
• Zvinyorwa zvekugadzira zvakaburitswa zvinosanganisira EN 1672-2 compliance positioning uye sterilization/sealing protections
Muchina uyu wekuzadza mabhegi asina utachiona unoshandiswa zvakanyanya pazvigadzirwa zvakapedzwa zvishoma zvinoenda kumafekitori kana kutengeswa kunze kwenyika, zvinosanganisira:
• Tomato paste nemiriwo inosanganiswa
• Mapundu emichero nemapure (mango, magwava, mapichi, nezvimwewo)
• Muto weNFC uye zvinosanganisa
• Majamu, manyuchi, masosi, masobho/muto, zvinonhuhwirira mumvura
• Mvura yekokonati nezvimwe zvinobva mairi (mukaka/kirimu) uko kurongedza kusina utachiona kunobatsira kudzikamisa kupararira kweropa
Zvinodiwa kuti tigadzirise zvinhu nemazvo (kusarudza nekukurumidza):
huwandu hwepH, Brix/zvakasimba, huwandu hweviscosity, saizi yezvikamu (kana iripo), saizi yebhegi raunoda, uye huwandu hwechinhu chaunoda.
Saizi dzemabhegi zvichienderana nemuenzaniso
• AF1 (BID):200, 220 L
• AF2 (BIB):1–25 L
• AF3 (BHIBHU & BID):1–220 L
• AF4 (BID & BIC):200, 220, 1000, 1500 L
Saizi (mm)
• AF1S:1700×2000×2800| AF1D:3300×2200×2800
• AF2S:1700×1200×2800| AF2D:1700×1700×2800
• AF3S:1700×2000×2800| AF3D:3300×2200×2800
• AF4S:2500×2700×3500| AF4D:4400×2700×3500
Tinotsigira chirongwa chenyu kubva pakusarudzwa kusvika pakuiswa kwechirongwa uye kuenderera mberi kwekushanda:
• Kutevedzera mitemo yekusangana nechikafu pamusoro pechikafu uye zvinhu zvinovhara (SUS304 + FDA/EC references dzakanyorwa papeji rino)
• Zvinhu zvinounzwa neinjiniya uye mafambiro ekunyora magwaro (madhirowa, kuwanikwa kwepakeji yemagwaro emhando yeFAT)
• Zvipikirwa zvekudzidziswa uye zvebasa zvakanyorwa papeji rino (warandi, zvinangwa zverutsigiro zviri kure, rutsigiro rwehupenyu hwese)
Muchina wekuzadza mabhegi eEasyReal unotsigira mafomati matatu makuru (BIB, BID, uye BIC/IBC liners). Sarudza sarudzo yakanakisa zvichienderana nehukuru hwekurongedza kwako uye hurongwa hwekutengesa.
Mubvunzo 1: Kusabereka kunochengetwa sei panguva yekuzadza?
Muchina uyu wekuzadza usina utachiona unoshandisa matanho akasiyana-siyana, anosanganisira kuuraya utachiona hwemhepo ine mativi matatu uye kudzivirira hutachiona hwemhepo, kuti uwane nzvimbo isina tsvina mukutengeserana. Uye unogona kubatanidzwa muzvirongwa zveSIP/CIP zvekutonga hutsanana kunodzokororwa.
Mubvunzo wechipiri: Ndeipi mita yandinofanira kusarudza—flow meter kana weighing?
Mita dzemvura dzinoshandiswa pakuzadza mhando dzakasiyana dzemabhegi uye dzinopa kunyatsorongeka, nepo masisitimu ekuyera anoshandiswa zvakanyanya pakurongedza BID neBIC.
Mubvunzo wechitatu: Inogona kuzadza zvinhu zvinonamira zvakaita sedomasi paste kana jamu here?
Ehe—peji rino rinoratidza kukodzera kwezvigadzirwa zvinonamira; pakugadzirisa kwekupedzisira tinosimbisa viscosity/Brix/particle size uye tinokurudzira nzira yakanakisa yekuyera uye yevharuvhu zvinoenderana.
Mubvunzo wechina: Inotsigira saizi yemuromo webhegi rakaita sei?
Sarudzo dzakajairika i1" ne2" (25mm/50mm)
Mubvunzo 5: Musoro mumwe chete kana kuti musoro miviri—ndingasarudza sei?
Sarudza misoro miviri kana uchida simba rakawanda uye kushanda kwakasimba; sarudza misoro miviri kana simba rakawanda rekushandisa chigadzirwa riri pakati nepakati.
Mubvunzo wechitanhatu: Muchina uyu unoshandisirwa mabhegi here?
Peji rino ndere mabhegi asina utachiona (BIB/BID/BIC). Kana uchida kuzadza mabhegi, taura nezverudzi rwemabhegi ako uye tichasimbisa mhinduro chaiyo.
Mubvunzo wechinomwe: Inogona kubatana neUHT/HTST uye tangi reaseptic here?
Ehe—peji rino rinoisa kubatanidzwa nemaUHT sterilizers kuti vagadzire mutsetse wakakwana weaseptic; tinogona kupa marongerwo uye module kufananidza zvichienderana nemabasa enyu emufekitori uye throughput.
EasyReal Tech.ikambani inotungamira mukugadzira michina yekugadzira michero nemiriwo, ichipa mhinduro dzakagadzirirwa vatengi kubva kuA kusvika kuZ, dzakagadzirirwa kusangana nezvinodiwa nemutengi wega wega. Pakati pezvigadzirwa zvedu zvikuru, Aseptic Bag-in-Drum Filling System ndiyo inonyanya kufarirwa. Muchina uyu wakawana mapatenti akawanda uye unorumbidzwa zvikuru nevatengi nekuda kwekuchengetedzeka kwawo uye kuvimbika kwawo.
Kusvika pari zvino, EasyReal yawana chitupa chemhando yeISO9001, chitupa cheEuropean CE, uye kukudzwa kweState-certified High-tech Enterprise. Kuburikidza nekushanda pamwe chete kwenguva refu nemabhurandi ane mukurumbira pasi rose akadai seStephan yekuGermany, RONO yekuGermany, uye GEA yekuItaly, takagadzira michina inodarika makumi mana ine kodzero dzepfungwa dzakazvimirira. Zvigadzirwa zvedu zvave zvichivimbwa nemakambani makuru anosanganisira Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, nezvimwewo.
Sezvo EasyReal ichiramba ichichinja, ikozvino tava kupa masevhisi akazara anofukidza zvese kubva pakupa mazano kumapurojekiti nekugadzira maitiro kusvika pakugadzira mhinduro, kuvaka, uye rutsigiro rwekutengeswa mushure mekutengesa. Tinopa masevhisi akagadzirirwa zvinoenderana nezvinodiwa nemutengi wega wega, tichiedza kupa mapurojekiti anopfuura zvinotarisirwa.
