WEYDII HADA

Mashiinka buuxinta bacda Aseptic-ka oo simbiriirixan leh, aragtida hore, qaab aan miridh lahayn oo leh golaha xakamaynta iyo boosaska durbaanka

Mashiinka Buuxinta Bacaha Aseptic ee BIB/BID/BIC (1–1500L)

EasyReal'sMashiinka Buuxinta Bacaha Asepticwaxaa loo sameeyay baakadaha aseptic-gaBacaha Sanduuqa Ku Jira (BIB 1–25L), Bacda Durbaanka ku jirta (BID 200-250L), iyoDahaarka BIC / IBC ee badan (1000–1500L)qaabab - ka caawinta soo saarayaasha cuntada inay soo diraan casiir, shiidan, dufan badan, maraqa, iyo cuntooyinka kale ee dareeraha ah ee xasaasiga ah oo leh tayo deggan iyo cimri dheer.

Loogu talagalay inay qayb ka noqoto xariiqda aseptic (badanaa lehNadiifinta UHT/HTST + mashiinka buuxinta bacaha aseptic + CIP), nidaamku wuxuu adeegsadaa aMadaxa buuxinta aseptic-ka ee uumiga lagu nadiifiyeyiyo aSiemens S7-1200 PLC + HMI taabashadasi loo xakameeyo jeermiska ka saarista, buuxinta, iyo shaabadaynta iyadoo la adeegsanayo habraac dib loo soo celin karo.

Faahfaahinta Degdegga ah

Qaababka Bacaha:BIB / BID / BIC (dahaarka IBC)
Cabbirka bacda:1–1500 L (nooc ahaan)
Cabbirka afka/ afka bacda:1″ & 2″ (25mm / 50mm)
Madaxyada buuxinta:Madax keliya / Madax labanlaab ah

Hababka Cabbirka:Mitirka socodka or Nidaamka Miisaanka(Ikhtiyaar Coriolis ah ayaa la heli karaa)

Noo soo dir emayl

Maxay xirmadan Mashiinka Buuxinta Bacaha Aseptic samayn kartaa?

Qalabka buuxinta bacaha ee EasyReal aseptic wuxuu taageeraa saddex qaab oo guud (BIB, BID, iyo BIC/IBC). Xullo ikhtiyaarka ugu fiican iyadoo loo eegayo cabbirka baakadahaaga iyo qorshaha silsiladda saadka.

Qalabka buuxinta aseptic-ka ee Bacda-ku-jira (BIB) (1–25L)

BIB waxaa si weyn loogu isticmaalaa baakadaha yaryar ee dabacsan, qaybinta muunad qaadashada/dhoofinta, iyo baakadaha hoose ee hoos u socda

Bacda lagu shubo durbaanka (BID) oo ku jirta nidaamka buuxinta durbaanka (200-250L)

BID waa qaabka dhoofinta caadiga ah ee loo isticmaalo koollada yaanyada, isku-darka miraha/khudradda, iyo dareerayaasha nus-dhammaystiran ee loo diro warshadaha si loogu qaso, loo farsameeyo, ama loogu xidho tafaariiqda.

Buuxinta BIC / IBC ee lakabka badan (1000-1500L)

Dahaarka waaweyn waxaa loogu talagalay silsiladaha sahayda warshadaha ee mugga sare leh iyo gaadiidka bakhaarka ee waxtarka badan leh halkaas oo kaydinta aseptic-ga ee awoodda badan ay yareyso shaqada baakadaha isla markaana ay hagaajiso qaab-dhismeedka kharashka saadka.

Mashiinka buuxinta bacda ku jirta durbaanka oo lagu rakibay oo leh gudbiyeyaal laba-rogid ah iyo meel lagu kaydiyo durbaanka si loogu isticmaalo cabitaan nadiif ah ama baakado shiidan.

Nidaamka buuxinta bacda aseptic-ka ee hal-xarun leh oo leh armaajo kontorool ah iyo gudbiye duuban oo qaloocan oo loogu talagalay maaraynta durbaanka siman

Nidaamka buuxinta bacaha Aseptic ayaa lagu rakibay dabaqa warshadda, oo muujinaya qaab-dhismeedka barafka, golaha xakamaynta Siemens, madal adeegga iyo is-dhexgalka gudbiyaha roller-ka

Naqshadeynta madaxa buuxinta iyo nadiifinta (nadiifinta uumiga, SIP/CIP)

Baakadaha bacaha aseptic-ga ah, "xudunta dhabta ah" waa madaxa buuxinta aseptic-ga iyo ku celcelinta wareegga nadiifinta-iyo-buuxinta. Mashiinkani wuxuu isku daraa:
• Qalabka nadiifinta uumiga ee loogu talagalay is-dhexgalka buuxinta
• Aag buuxin oo la ilaaliyo oo loogu talagalay in lagu yareeyo khatarta wasakhowga inta lagu jiro hawlgalka
•Isku-darka SIP/CIP oo qayb ka ah hawlgalka khadadka nadaafadda iyo beddelka
Wareegga buuxinta aseptic-ga caadiga ah
1. Dooro nooca bacda iyo xuduudaha ku yaal HMI
2. Uumi nadiifi aagga afka/interface-ka
3. Ku buuxi xakamaynta cabbiraadda (mitir socodka ama miisaanka)
4. Ku xidh/xiro jawi la xakameeyey
5. U gudbi kaydinta ama rarista

Muuqaalka

1. Dhisme Adag
Qaab-dhismeedka ugu weyn ee birta aan daxalka lahayn ee SUS304 wuxuu hubiyaa iska caabbinta daxalka iyo u hoggaansanaanta heerarka nadaafadda heerka cuntada.
2. Injineernimada Yurub heer sare ah
Waxay isku daraysaa tiknoolajiyada farsamaynta Talyaaniga iyo nidaamyada otomaatiga ah ee Jarmalka, iyadoo si buuxda u waafaqsan Heerka Euro EN 1672-2.
3. Iswaafajinta Miisaan Badan
Cabbirrada daloolka: 1"/2" (25mm/50mm) xulashooyinka caadiga ah
Awoodda bacaha: Moodooyinka caadiga ah ee 200L-220L (La beddeli karo laga bilaabo 1L ilaa 1500L)
4. Nidaamka Xakamaynta Caqliga leh
Siemens S7-1200 PLC oo madax-bannaan oo leh taabashada taabashada HMI waxay awood u siineysaa xakamaynta halbeegga saxda ah iyo la socodka waqtiga-dhabta ah.
5. Hubinta Jeermis-ka-saaridda
Isdhexgal buuxa oo SIP/CIP ah (sagxadaha u adkaysta pH)
Ilaalinta caqabadaha uumiga ee madaxa buuxinta (120°C oo joogto ah)
Qaybaha dhaqdhaqaaqa ee saddex-shaabadaysan
6. Cabbiraadda Saxnaanta Labada ah
Ikhtiyaarka loogu talagalay:
✓ Cabbiraha socodka cufka Coriolis (±0.3% sax ah)
✓ Nidaamka miisaanka firfircoon (± 5g xallinta)
7. Naqshadeynta Dayactirka-Hagaajinta
Qaybo isbeddel degdeg ah oo aan qalab lahayn
<30 daqiiqo waqtiga wareegga CIP
Isku-xirka isku xirka caalamiga ah
8. Istaraatiijiyadda Qaybaha Caalamiga ah
Astaamaha nidaamyada muhiimka ah:
• Festo/Burkert pneumatics-ka
• Dareemayaasha SICK
• Matoorada gear-ka ee Nord
• Qaybaha kormeerka IFM
9. Waxtarka Tamarta
Isticmaalka korontada ≤0.15kW·h/L oo leh nidaamka soo kabashada kulaylka
10. Shahaadada Diyaarka ah
Horey loogu habeeyay dukumeentiga shahaadada CE/PED/3-A

Faahfaahin dheeraad ah oo ku saabsan Buuxiyaha Aseptic-ga ee Is haysta

Madaxa buuxinta aseptic-ga oo si dhow u xiran oo leh isku xirka tuubada ee isku xirka tuubada bacda lagu nadiifiyo uumiga

Qaybta gudbiyaha duubista aan miridhku lahayn ee loogu talagalay maaraynta durbaanka ama sanduuqa weyn ee khadka buuxinta bacda aseptic

Golaha xakamaynta ee Siemens PLC oo leh shaashad taabasho HMI ah iyo fiilooyin loogu talagalay otomaatiga buuxinta aseptic iyo la socodka

Daboolida marinnada aan miridhku lahayn ee ku taal goobta adeegga ka hortagga simbiriirixanka si loogu dayactiro agagaarka saldhigga buuxinta aseptic

Qalabka korontada ee uumiga/hawada oo leh cabbiraadaha cadaadiska, nidaamiyaha iyo waalka si loogu shubo SIP-ga buuxinta aseptic-ga

Xulashada moodeelka (AF1–AF4) — dooro qaabka boorsada + awoodda

AF2 (BIB 1–25L) — buuxinta aseptic-ka ee loogu talagalay bacda sanduuqa ku jirta

AF2S: BIB madax keli ah, awood ilaa 3 t/saacaddii, awood 1 kW
AF2D: Madaxa labajibbaaran ee BIB, awoodda ilaa 5 t/saacaddii, awood 2 kW
Cabbiridda: Mitirka socodka

AF1 (BID 200-250L) — bac aseptic ah oo ku jirta nidaamka buuxinta durbaanka

AF1S: BID hal madax, awood ilaa 6 t/saacaddii, awood 1 kW
AF1D: Madaxa labajibbaaran ee BID, awoodda ilaa 12 t/saacaddii, awood 2 kW
Cabbiridda: Nidaamka miisaanka ama mitirka socodka

AF3 (BIB + BID 1–250L) — mashiin noocyo badan leh oo ballaaran

AF3S / AF3D: waxay taageertaa BIB & BID, cabbirka bacda 1–250 L, awoodda ilaa 12 t/saacaddii, awood 1 kW / 2 kW (hal/labalaab)
Cabbiridda: Nidaamka miisaanka ama mitirka socodka

AF4 (BID + BIC 200-1500/200/220/1000/1500L) — habaynta dhoofinta badan

AF4S / AF4D: waxay taageertaa BID & BIC, cabbirka bacda 200/220/1000/1500 L, awoodda ilaa 12 t/saacaddii, awoodda 4.5 kW / 9 kW (hal/labalaab)
Cabbiridda: Nidaamka miisaanka ama mitirka socodka

Adeegyada (tixraac guud)

Uumi: 0.6–0.8 MPa, qiyaastii 50 kg/saacaddii (madax keli ah) / 100 kg/saacaddii (madax labanlaab ah)
Hawada: 0.6–0.8 MPa, qiyaastii 0.04 m³/saacaddii (madax keliya) / 0.06 m³/saacaddii (madax labanlaab ah)

Haddii aad doorbideyso xulashada "bacaha/saacaddii" halkii aad ka dooran lahayd t/h, la wadaag nooca badeecada + viscosity + cabbirka bacda bartilmaameedka ah, waxaanan u rogi doonnaa awoodda qiyaas waqti wareeg oo macquul ah.

Magaca	Bacda Aseptic-ga ee hal madax ah oo ku jirta Nidaamka Buuxinta Durbaanka	Bacda Aseptic ee laba madax ah oo ku jirta Nidaamka Buuxinta Durbaanka	Bacda sanduuqa ku jirta Buuxiye Aseptic ah oo madax keliya ah	Bacda sanduuqa ku jirta Buuxi Aseptic Madax labanlaab ah	BIB & BID Mashiinka Buuxinta Bacda Aseptic ee Madaxa Keliya	BIB & BID Mashiinka Buuxinta Bacda Madaxa ee Madaxa Labaad	BID & BIC Mashiinka Buuxinta dareeraha Aseptic-ga ee madaxa keliya ah	Mashiinka Buuxinta dareeraha Aseptic ee madaxa laba-geesoodka ah ee BID & BIC
Moodel	AF1S	AF1D	AF2S	AF2D	AF3S	AF3D	AF4S	AF4D
Nooca Bacaha	BID		BIB		BIB & BID		BID & BIC
Awoodda (t/saacaddii)	ilaa 6	ilaa 12	ilaa 3	ilaa 5	ilaa 12	ilaa 12	ilaa 12	ilaa 12
Awood (Kw)	1	2	1	2	4.5	9	4.5	9
Isticmaalka Uumiga (kg/saacaddii)	0.6-0.8 Mpa≈50 (Madax keli ah)/≈100 (Madax labanlaab ah)
Isticmaalka Hawada (m³/saacaddii)	0.6-0.8 Mpa≈0.04 (Madax keli ah)/≈0.06 (Madax labanlaab ah)
Cabbirka Bacaha (Litir)	200, 220		1 ilaa 25		1 ilaa 220		200, 220, 1000, 1500
Cabbirka Afka Bacda	1" & 2"
Habka Cabbirka	Nidaamka Miisaanka ama Mitirka Socodka		Mitirka Socodka				Nidaamka Miisaanka ama Mitirka Socodka
Cabbirka (mm)	170020002800	330022002800	170012002800	170017002800	170020002800	330022002800	250027003500	440027003500

Mashiinka buuxinta bacda aseptic-ka ee laba-madax leh, aragtida hore, oo leh is-dhexgalka gudbiyaha duubista ee baakadaha bacda-durbaanka

Saldhigga buuxinta bacda Aseptic-ga ee durbaanka ku jira oo leh sagxad gudbiye duuban iyo guddi adeegsi oo loogu talagalay nadiifinta uumiga SIP

Nidaamka buuxinta bacaha Aseptic ayaa lagu rakibay aqoon-is-weydaarsi nadiif ah, oo muujinaya qaab-dhismeedka simbiriirixan, armaajada xakamaynta iyo booska is-dhexgalka khadka

Cabbiraadda, saxnaanta iyo waxa la dooranayo

Badeecooyin kala duwan ayaa si kala duwan u dhaqma (isbeddellada is-miisaaminta, xumbo-samaynta, kala duwanaanshaha cufnaanta). EasyReal waxay taageertaa laba hab oo guud iyo ikhtiyaar diiradda saaraya saxnaanta:

Buuxinta mitirka socodka (ku habboon 1-1500L, sax ah)

Marka aad haysato shuruudo sare oo ku saabsan saxnaanta buuxinta oo aad si joogto ah u baahan tahay inaad buuxiso bacaha yaryar iyo badeecooyin badan oo casiir/macmacaan ah.

Buuxinta miisaanka (Caadi ahaan waxaa loo isticmaalaa BID & BIC)

Ugu fiican marka uu is beddelo viscosity (koolada, maraqa, shiidan xooggan) oo aad rabto xakameyn adag oo ku saabsan nuxurka shabagga.

Dhismaha, xakamaynta iyo naqshadaynta ku salaysan u hoggaansanaanta

• Qaab-dhismeedka ugu muhiimsan:Bir aan miridh lahayn oo SUS304/316L ah oo loogu talagalay adeeg nadiif ah oo u adkaysta daxalka
• Xakamaynta:Shaashadda taabashada ee madaxa-bannaan ee Siemens S7-1200 PLC + HMI ee loogu talagalay dejinta iyo la socodka xuduudaha
• Ku habboonaanta bacda/tuubada:Cabbirrada caadiga ah ee tuubada 1" / 2"
• Qoraallada naqshadeynta ee la daabacay waxaa ka mid ah meelaynta u hoggaansanaanta EN 1672-2 iyo ilaalinta jeermiska/shaabaynta

Codsiyada (badeecadaha caadiga ah iyo qoraallada habka)

Mashiinka buuxinta bacda aseptic-ga waxaa badanaa loo isticmaalaa alaabada nus-dhammaystiran ee loogu talagalay warshadaha ama dhoofinta, oo ay ku jiraan:
• Koollada yaanyada iyo khudaarta la isku daray
• Saxarada miraha iyo waxyaabaha la shiiday (cambaha, guava, fersken, iwm.)
• Casiir NFC ah iyo cufnaan
• Macmacaan, sharoobo, suugo, maraq/maraq, xawaash dareere ah
• Biyaha qumbaha iyo waxyaabaha laga soo saaro (caano/kareem) halkaas oo baakadaha aseptic-ga ay ka caawiyaan xasilinta qaybinta
Wax-gelinta habka aan u baahanahay si loo helo habayn sax ah (xulasho degdeg ah):
Kala duwanaanshaha pH, Brix/adkayaasha, kala duwanaanshaha viscosity, cabbirka walxaha (haddii ay jiraan), cabbirka bacda bartilmaameedka ah, iyo wax-soo-saarka bartilmaameedka.

Halbeegyada (soo koobid tixraac oo la daabacay)

Cabbirrada bacaha oo loo eegayo qaab ahaan
• AF1 (BID):200, 220 L
• AF2 (BIB):1–25 L
• AF3 (BIB & BID):1–220 L
• AF4 (BID & BIC):200, 220, 1000, 1500 L
Cabbirrada (mm)
• AF1S:1700 × 2000 × 2800| AF1D:3300 × 2200 × 2800
• AF2S:1700 × 1200 × 2800| AF2D:1700 × 1700 × 2800
• AF3S:1700 × 2000 × 2800| AF3D:3300 × 2200 × 2800
• AF4S:2500 × 2700 × 3500| AF4D:4400 × 2700 × 3500

Dammaanad-qaadyada iyo Adeegyada

Waxaan taageernaa mashruucaaga laga bilaabo xulashada ilaa fulinta iyo sii wadida hawlgalka:
• Meelaynta u hoggaansanaanta dusha sare ee cuntada iyo agabka shaabadaysan (SUS304 + tixraacyada FDA/EC ee ku taxan boggan)
• Injineernimada keenista iyo socodka shaqada dukumentiyada (sawirro, helitaanka xirmooyinka dukumeentiyada qaabka FAT)
• Ballanqaadyada tababarka iyo adeegga ee ku qoran boggan (dammaanadda, bartilmaameedyada taageerada fog, taageerada wareegga nolosha)

Su'aalaha Badiya La Weydiiyo

S1: Sidee loo ilaaliyaa nadiifinta inta lagu jiro buuxinta?

Mashiinkan buuxinta aseptic wuxuu adeegsadaa tallaabooyin badan, oo ay ku jiraan jeermis-dilista saddex-geesoodka ah ee uumiga iyo ilaalinta xannibaadda uumiga, si loo gaaro jawi nadiif ah oo ganacsi ahaan. Waxaana lagu dari karaa hababka SIP/CIP si loo xakameeyo nadaafadda soo noqnoqota.

S2: Cabbirkee ayaan dooranayaa - mitirka socodka mise miisaanka?

Mitirka socodka ayaa guud ahaan ku habboon buuxinta noocyada kala duwan ee bacaha waxayna bixiyaan saxnaan sare, halka nidaamyada miisaanka loo isticmaalo baakadaha BID iyo BIC.

S3: Ma buuxin kartaa badeecooyinka fiiqan sida koollada yaanyada ama macaanka?

Haa—boggan wuxuu ku habboon yahay alaabada fiiqan; qaabaynta ugu dambeysa waxaan xaqiijineynaa viscosity/Brix/cabirka walxaha waxaanan kugula talineynaa habka ugu wanaagsan ee loo cabbiro iyo waalka.

S4: Cabbirka afka ee bacda noocee ah ayuu taageeraa?

Xulashooyinka caadiga ah waa 1" iyo 2" (25mm/50mm)

S5: Madax keli ah iyo madax labanlaab ah - sidee baan u go'aansadaa?

Dooro madax labanlaab ah marka aad u baahan tahay wax soo saar sare iyo hawlgal joogto ah oo deggan; dooro madax keliya marka baahida wax soo saarku dhexdhexaad tahay.

S6: Mashiinkan ma loogu talagalay bacaha?

Boggan waxaa loogu talagalay bacaha aseptic (BIB/BID/BIC). Haddii aad u baahan tahay buuxinta bacda, la wadaag nooca bacdaada, annaguna waxaan xaqiijin doonnaa xalka saxda ah.

S7: Ma la jaanqaadi kartaa UHT/HTST iyo taangi aseptic ah?

Haa—boggan wuxuu dhigayaa is-dhexgalka jeermis dileyaasha UHT si loo sameeyo khad dhammaystiran oo aseptic ah; waxaan ku siin karnaa qaab-dhismeedka iyo isku-dubaridka module-ka iyadoo lagu saleynayo adeegyada warshaddaada iyo wax-soo-saarkaaga.

Xoogga Shirkadda

EasyReal Tech.waa soo-saare hormuud u ah qalabka wax lagu farsameeyo khudaarta iyo miraha, oo bixiya xalal loogu talagalay furaha laga bilaabo A ilaa Z, oo loogu talagalay in lagu daboolo baahiyaha gaarka ah ee macmiil kasta. Waxyaabahayaga asaasiga ah, Nidaamka Buuxinta Bacaha Aseptic-ga ee Durbaanka ayaa ka muuqda kuwa ugu caansan. Mashiinkani wuxuu kasbaday shatiyo badan waxaana si weyn u ammaanay macaamiishu badqabkiisa iyo isku hallayntiisa.

Ilaa hadda, EasyReal waxay gaartay shahaadada tayada ISO9001, shahaadada CE ee Yurub, iyo sharafta shirkadda tiknoolajiyadda sare ee heer gobol ee sharafta leh. Iyada oo loo marayo iskaashi muddo dheer ah oo lala yeeshay noocyada caanka ah ee caalamiga ah sida STEPHAN ee Jarmalka, RONO ee Jarmalka, iyo GEA ee Talyaaniga, waxaan horumarinay in ka badan 40 qalab oo leh xuquuq hantiyeed oo madax-bannaan. Badeecadahayaga waxaa ku kalsoonaa shirkado waaweyn oo ay ku jiraan Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, iyo kuwo kale.

Maadaama EasyReal ay sii waddo horumarinta, hadda waxaan bixinnaa adeegyo dhammaystiran oo hal-joojin ah oo daboolaya wax walba laga bilaabo la-tashiga mashruuca iyo horumarinta geeddi-socodka ilaa naqshadeynta xalka, dhismaha, iyo taageerada iibka kadib. Waxaan bixinnaa adeegyo gaar ah oo loogu talagalay baahiyaha gaarka ah ee macmiil kasta, annagoo ku dadaalayna inaan fulinno mashaariic ka badan filashooyinka.

Dhismaha iyo dhismaha xafiiska ee warshadda Shanghai EasyReal Machinery, oo muujinaysa bannaanka goobta si loogu booqdo macaamiisha iyo awoodda wax soo saarka.

Halkan ku qor fariintaada oo noo soo dir