Igwe na-ejuputa akpa Aseptic

Nkọwa dị mkpirikpi:

Igwe na-ejuputa akpa Aseptic nke EasyReal Tech bụ iji mejupụta ngwaahịa nri mmiri na-adịghị ọcha-dị ka ihe ọ juiceụụ mkpụrụ osisi sitere n'okike, pulps, purees, ma ọ bụ itinye uche-n'ime akpa aseptic 200L ma ọ bụ 220L nke edobere n'ime drum / 1 ~ 1400L n'ime igbe buru ibu. Usoro a dị elu na-eme ka nchekwa dị ogologo oge: ngwaahịa ndị sitere n'okike na-edobe ịdị ọhụrụ ruo ihe karịrị otu afọ na ọnọdụ okpomọkụ, ebe ụdị dị iche iche (dịka ọmụmaatụ, juices, pastes, ma ọ bụ purees) na-adịgide adịgide karịa afọ abụọ.

Dị mma maka imepụta nri mmiri mmiri dị elu, igwe EasyReal na-ejikwa ngwa na-achọsi ike, gụnyere tapawa tomato, jams mkpụrụ osisi, ude, na ihe viscous yiri nke ahụ. Emebere ya maka izi ezi na ntụkwasị obi, ọ na-ekwe nkwa ịmụ nwa na iguzosi ike n'ezi ihe n'oge usoro njuputa.

Ndị otu ọkachamara injinia EasyReal Tech mepụtara, igwe ahụ na-etinye ọtụtụ iri afọ nke ahụmịhe pụrụ iche na teknụzụ nhazi mkpụrụ osisi na akwụkwọ nri. Ọkachamara a na-ahụ maka ịrụ ọrụ nke ọma, na-ezute ụkpụrụ ụlọ ọrụ siri ike maka nkwakọ ngwaahịa aseptic na nchekwa nri.

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Nkọwa

Igwe na-ejuputa akpa Aseptic: nkenke & ntụkwasị obi maka nkwakọ ngwaahịa Liquid Sterile

Igwe ndochi akpa Aseptic site na EasyReal bụ injinia iji mejupụta ngwaahịa nri mmiri na-adịghị ọcha (dịka ọmụmaatụ, ihe ọ juiceụụ mkpụrụ osisi, pasta tomato, purees, jams, ude) n'ime akpa aseptic 200L ma ọ bụ 220L n'ime drum / 1 ~ 1400L n'ime igbe buru ibu. Ezubere maka nnukwu ihe achọrọ, igwe siri ike a na-ahụ maka iguzosi ike n'ezi ihe ngwaahịa yana ogologo ndụ nchekwa, na-eme ka ọ dị mma maka ihe nri mmiri mmiri nwere mmetụta siri ike chọrọ ụkpụrụ ịdị ọcha siri ike.

Uru ndị isi:

Nchekwa gbatịrị agbatị: Ọ na-ejikọ ngwa ngwa na sterilizer UHT iji mepụta ahịrị njuputa aseptic zuru oke. Nhazi mgbe emechara, ihe ọ juiceụụ eke / purees sitere n'okike na-ejigide ịdị ọhụrụ ruo ọnwa 12+ na ọnọdụ okpomọkụ, ebe ngwaahịa etinyere (dịka ọmụmaatụ, tapawa) ọnwa 24+ gara aga.
Nkenke & Ntughari: Na-ejikwa viscosities dị iche iche na ụdị ngwaahịa na ± 0.5% njuputa ziri ezi.
Ọrụ enyi na enyi: njikwa ihuenyo mmetụ dị mfe na-eme ka nhọrọ akpa, igba ogwu, ndochi, na akara.

Akụkụ bụ isi:

Isi njuputa aseptik
Usoro njikwa nkenke
Ngalaba igba ogwu uzuoku
Mpekere pneumatic (akpa 1-25L)
Ihe ebufe nwere ike ịhazi ya (rola/belt)
Igwe anaghị agba nchara na-adịgide adịgide

Ka o si arụ ọrụ:

Họrọ Ụdị akpa:Họrọ paramita site na ihuenyo mmetụ nwere nghọta.
Sterilize & Nkwadebe:Ngwunye uzuoku akpaaka na-eme ka gburugburu ebe obibi adịghị mma.
Jupụta & mechie:Ndochi volumetric ziri ezi yana akara hermetic n'ime ụlọ enweghị mmetọ.
Mpụta:A na-ebufe akpa emechara maka nchekwa ma ọ bụ ibuga.

Ngwa:
Ọ dị mma maka ngwaahịa mmiri emechara nke echere maka ụlọ ọrụ nri ma ọ bụ mbupụ, gụnyere:

Tomato mado na akwukwo nri concentrates
Mpekere mkpụrụ osisi, purees, na ngwaahịa mmiri ara ehi
Mmiri dị elu acid ma ọ bụ viscous (dịka, jams, sirop)

Gịnị kpatara EasyReal?
Igwe na-ejuputa akpa Aseptic anyị na-ejikọta akpaaka ọnụ na ịdịte aka nke ụlọ ọrụ mmepụta ihe, na-ebelata oge nkwụsị na ịgba mbọ hụ na nrube isi n'ụkpụrụ nchekwa nri zuru ụwa ọnụ. N'ịbụ ndị ndị na-emepụta ihe n'ụwa nile tụkwasara obi, ọ bụ ihe aga-eme maka nkwakọ ngwaahịa na-adịghị mma, nke buru ibu.

Kedu ụdị sistemụ ndochi akpa Aseptic nwere ike ịnye?

Injinia ọkachamara, Ngwọta ahaziri maka mkpa mmepụta ọ bụla

Na EasyReal TECH, anyịotu injinia nwere ahụmahụỌpụrụiche n'ichepụta sistemu nkwakọ ngwaahịa aseptic na-agbanwe agbanwe iji gboo mkpa ụlọ ọrụ dị iche iche. Ma ụlọ ọrụ gị chọrọ akpaaka dị elu ma ọ bụ nhazi kọmpat, anyị na-ebuga azịza ziri ezi nke dabara na gburugburu mmepụta pụrụ iche gị.

Sistemụ ndochi Aseptic nwere ike ịhazi ya:

Igwe n'ime igbe & akpa-na-bin: Ọ dị mma maka nkwakọ ngwaahịa mmiri na-adịghị mma n'ụdị akpa dị iche iche.
Akpa Aseptic na Sistemụ Ndochi Drum: Haziri na nkọwapụta gị, gụnyere:
- Ihe eji eme otu otu/okpukpu abụọ/ọtụtụ isi: Gbanwee ntinye nke ọma site na iji ụdị modular.
- Kọmpat na ụdị ikike dị eluHọrọ site na Single-Drum Fillers ma ọ bụ sistemụ 4-Drum Tray na-arụ ọrụ nke ọma maka nnukwu arụmọrụ.

Kedu ihe kpatara ya na EasyReal jikọ?

Ndakọrịta nkenke: Gbanwee paramita igwe (ọsọ, olu, protocol sterilization) iji dakọba n'ihe achọrọ na viscosity ngwaahịa gị.
Nhazi Njikere Ọdịnihu: Nweta nkwalite ma ọ bụ gbasaa sistemu n'enweghị nsogbu ka mmepụta mkpa na-etolite.
Global Complian

Njirimara

1.Iwu siri ike
SUS304 igwe anaghị agba nchara isi ihe owuwu na-eme ka nguzogide corrosion na nnabata nke ụkpụrụ ịdị ọcha nke nri.
2.European Engineering Excellence
Na-ejikọta teknụzụ nhazi Italiantali na sistemu akpaaka German, dabara na Euro Standard EN 1672-2.
3.Multi-Scale ndakọrịta
Nha spout: 1"/2" (25mm/50mm) ọkọlọtọ nhọrọ
Ikike akpa: ụdị ọkọlọtọ 200L-220L (nwere ike ịhazi ya site na 1L ruo 1400L)
4.Smart Control System
Siemens S7-1200 PLC nọọrọ onwe ya nwere ihuenyo mmetụ HMI na-enyere njikwa oke na nleba anya oge.
5.Sterilization nkwa
Ngwakọta SIP/CIP zuru oke (elu pH na-eguzogide)
Nchedo mgbochi uzuoku maka isi ndochi (120°C kwadoro)
Ihe ndị na-akpụ akpụ nwere akara atọ
6.Dual precision Measurement
Nhọrọ maka:
✓ Coriolis mass flowmeter (± 0.3% izi ezi)
✓ Sistemụ nha nha (± 5g mkpebi)
7.Maintenance-Ekebe Nhazi
Akụkụ mgbanwe ngwa ngwa na-enweghị akụrụngwa
<30 nkeji oge okirikiri CIP
Njikọ njikọ zuru ụwa ọnụ
8.Global Component Strategy
Njirimara sistemu dị mkpa:
• Festo/Burket pneumatics
• Sensọ ọrịa
• Nord gearmotors
• IFM nlekota modul
9.Energy arụmọrụ
≤0.15kW · h / L ike oriri na okpomọkụ mgbake usoro
10.Certification dị njikere
Ahaziri mbụ maka akwụkwọ asambodo CE/PED/3-A

Nkọwa ndị ọzọ nke kọmpat Aseptic Filler

Ngwa

1. Ihe ọṅụṅụ & Concentrates
Nhazi zuru oke maka ihe ọṅụṅụ NFC (Ọ bụghị Site na itinye uche) na 65°Brix + itinye uche.

2. Ngwọta dị ọcha
Mkpụrụ osisi/akwukwo ahịhịa juru na ≤2% sedimentation pulp, dakọtara na oke 8°-32°Brix.

3. Tapawa & Jam Systems
Nhazi dị elu maka nha nha ≤2mm, dabara maka ngwaahịa viscosity 40 ° -85 ° Brix.

4. Usoro mmiri oyibo
Ndochi Aseptic maka mmiri aki oyibo doro anya (pH 5.0-6.5) na 3: 1 iche iche.

5. Aki oyibo
emulsification kwụsiri ike maka:
✓ Mmiri ara ehi aki oyibo (ihe dị n'ime 18-24% abụba)
✓ Ude oyibo (25-35% abụba ọdịnaya)

6. Ọpụrụiche Liquid Acid
- Ala-acid (pH ≥4.6): Nhọrọ mmiri ara ehi, protein osisi
-Acid dị elu (pH ≤4.6): teas RTD, ihe ọ beụ beụ fermented

7. Ngwa sirop
Usoro ọgwụgwọ maka:
✓ Sirop dị mfe (oke 1: 1)
Sirop na-esi ísì ụtọ (0.5-2.0% ibu ụtọ)

8. Ofe & Broth Lines
Ngwakọta ọtụtụ usoro maka:
◆ Ofe ude (≤12% abụba)
◆ Kpochapụ ihe oriri (≤0.5% turbidity)
◆ Ofe dị iche iche (≤15mm chunks)

Oke

Aha	Akpa Aseptic otu isi na Sistemụ ndochi Drum	Akpa Aseptic isi okpukpu abụọ na Sistemụ ndochi Drum	Akpa n'ime igbe otu isi Aseptic Filler	Akpa n'ime igbe isi okpukpu abụọ Aseptic Filler	BIB & BID Single isi Aseptic akpa Filling Machine	BIB & BID Igwe na-ejuputa akpa aseptic isi okpukpu abụọ	BID & BIC Single isi Aseptic Liquid Filling Machine	BID & BIC Igwe eji eme mmiri mmiri Aseptic okpukpu abụọ
Nlereanya	AF1S	AF1D	AF2S	AF2D	AF3S	AF3D	AF4S	AF4D
Ụdị akpa	BID		BIB		BIB & BID		BID & BIC
Ike (t/h)	ruo 6	ruo 12	ruo 3	ruo 5	ruo 12	ruo 12	ruo 12	ruo 12
Ike (Kw)	1	2	1	2	4.5	9	4.5	9
Nri Steam (kg/h)	0.6-0.8 Mpa≈50(otu isi)/≈100(isi abụọ)
Oriri ikuku (m³/h)	0.6-0.8 Mpa≈0.04(otu isi)/≈0.06(isi abụọ)
Nha akpa (Liter)	200,220		1 ruo 25		1 ruo 220		200, 220, 1000, 1400
Nha Ọnụ Akpa	1" & 2"
Usoro nke mita	Sistemụ nha ma ọ bụ mita mmiri		Igwe na-efe efe				Sistemụ nha ma ọ bụ mita mmiri
Akụkụ (mm)	170020002800	330022002800	170012002800	170017002800	170020002800	330022002800	250027003500	440027003500

Nkwenye & Ọrụ nkeAkpa Aseptic na Sistemụ Ndochi Drum

1. Nkwekọrịta nchekwa nchekwa nri
✓ Elu kọntaktị nri niile: FDA/EC1935-SUS304 igwe anaghị agba nchara.
✓ Usoro na-abụghị kọntaktị: IP65-gosiri ntụ ntụ na-ekpuchi ígwè
✓ Ihe mkpuchi: FDA 21 CFR 177.2600 EPDM/Silicone kwadoro

2. Uru Engineering Solutions
◆ TCO (Mkpokọta ọnụ nke ihe nwe) kacha aghụghọ
◆ ≤15% ike ịzọpụta ike vs. ụlọ ọrụ benchmark
◆ Modular architecture maka ≤30% ọnụ ahịa mgbasawanye

3. Mmemme Mmekọrịta nka nka
- Usoro 1: 3D usoro ịme anwansị & DFM (Design for Manufacturing) nyocha.
- Usoro 2: CE/PED/3-Ihe osise na-arụ ọrụ nke ọma (AutoCAD/SolidWorks)
- Usoro 3: ngwugwu akwụkwọ FAT (IQ/OQ/PQ protocol)

4. 360° Nkwado gburugburu ebe obibi
✓ Ọrịre mbụ: Ọrụ nyocha ụlọ nyocha akụrụngwa
✓ Mmejuputa: nkwalite usoro ọrụ CIP/SOP
✓ Mkpesa ọrịre: algọridim ndozi amụma

5. Mmejuputa Turnkey
◆ Usoro nhazi ụbọchị 14 (site na EXW ruo n'ịrụ ọrụ)
◆ Modul nkuzi asụsụ abụọ:
- Ọrụ: nnabata GMP/HACCP
- Nka na ụzụ: ntọala mmemme PLC
- Nlekọta: njikwa akụkụ mapụtara

6. Nkwenye ọrụ
✓ Akwụkwọ ikike zuru oke nke ọnwa 12 (gụnyere akụkụ wear)
✓ Nzaghachi ≤4hr nke dịpụrụ adịpụ / ≤72hrs nkwado na saịtị
✓ Nkwalite ngwanrọ oge ndụ (v2.0 → v5.0 ndakọrịta)
✓ ≤3% nkwa oge ọdịda na atụmatụ AMC

Ike Ụlọ ọrụ

EasyReal Tech.bụ onye na-eduga na-emepụta akụrụngwa na-edozi mkpụrụ osisi na akwụkwọ nri, na-enye ngwọta ntụgharị ahaziri ahazi site na A ruo Z, nke e mere iji gboo mkpa onye ahịa ọ bụla. N'ime ngwaahịa anyị bụ isi, Sistemụ Ndochi Aseptic Bag-in-Drum pụtara dị ka nke kachasị ewu ewu. Igwe a enwetala ọtụtụ patent ma ndị ahịa na-eto ya maka nchekwa na ntụkwasị obi ya.

Ka ọ dị ugbu a, EasyReal enwetala asambodo ogo ISO9001, asambodo European CE, yana nkwanye ugwu steeti enwetara asambodo High-tech Enterprise. Site na mmekorita ogologo oge na ụdị ama ama na mba ụwa dịka Germany's STEPHAN, Germany's RONO, na GEA Italy, anyị ewepụtala ngwa 40 nwere ikike ọgụgụ isi nwere onwe. Ndị isi ụlọ ọrụ atụkwasịla obi na ngwaahịa anyị gụnyere Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, na ndị ọzọ.

Dị ka EasyReal na-aga n'ihu na-agbanwe, anyị na-enye ugbu a ọrụ nkwụsịtụ zuru ezu nke na-ekpuchi ihe niile site na nyocha ọrụ na mmepe usoro ruo nhazi ngwọta, iwu ụlọ, na nkwado ahịa mgbe ọ gasịrị. Anyị na-enye ọrụ ahaziri iche ahaziri maka mkpa pụrụ iche nke onye ahịa ọ bụla, na-agbalịsi ike ịnye ọrụ karịrị atụmanya.