Makina Odzazitsa Chikwama cha Aseptic

Kufotokozera Kwachidule:

Makina Odzazitsa Chikwama a Aseptic opangidwa ndi EasyReal Tech adapangidwa kuti azidzaza zakudya zamadzimadzi zopanda kanthu, monga timadziti ta zipatso zachilengedwe, zamkati, purees, kapena zokhazikika - m'matumba a 200L kapena 220L omwe amakhala mkati mwa ng'oma / 1 ~ 1400L m'mabokosi ambiri. Dongosolo lotsogolali limateteza kusungika kwanthawi yayitali: zinthu zachilengedwe zimakhala zatsopano kupitilira chaka chimodzi kumalo otentha, pomwe mitundu yokhazikika (mwachitsanzo, timadziti, maswiti, kapena ma purees) amakhalabe okhazikika kwa zaka ziwiri.

Oyenera kupanga zakudya zamadzimadzi zapamwamba kwambiri, makina a EasyReal amayang'anira ntchito zofunikira, kuphatikiza phala la phwetekere, jamu la zipatso, zonona, ndi zida zofananira. Zopangidwira mwatsatanetsatane komanso zodalirika, zimatsimikizira kusalimba komanso kukhulupirika kwazinthu panthawi yonse yodzaza.

Wopangidwa ndi akatswiri aukadaulo a EasyReal Tech, makinawa amathandizira zaka zambiri zaukadaulo wokonza zipatso ndi masamba. Ukadaulo uwu umawonetsetsa magwiridwe antchito apamwamba, kukwaniritsa miyezo yolimba yamakampani yonyamula aseptic komanso chitetezo chazakudya.

Titumizireni imelo

Tsatanetsatane wa Zamalonda

Kufotokozera

Makina Odzazitsa Chikwama cha Aseptic: Kulondola & Kudalirika kwa Packaging Yosabala Liquid

Makina Odzazitsa Chikwama a Aseptic opangidwa ndi EasyReal adapangidwa kuti azidzaza zakudya zamadzimadzi zosabala (mwachitsanzo, timadziti ta zipatso, phala la phwetekere, purees, jamu, zonona) mu matumba a 200L kapena 220L mkati mwa ng'oma/1 ~ 1400L m'mabokosi ochuluka. Amapangidwira zofuna zapamwamba kwambiri, makina olimbawa amatsimikizira kukhulupirika kwazinthu komanso moyo wautali wa alumali, ndikupangitsa kuti ikhale yabwino pazakudya zamadzimadzi zomwe zimafunikira ukhondo wokhazikika.

Ubwino waukulu:

Kutetezedwa Kwawonjezeke: Zimaphatikizana mosasunthika ndi zoletsa za UHT kupanga mzere wodzaza wa aseptic. Pambuyo pokonza, timadziti tachilengedwe/mapuree amasunga kutsitsimuka kwa miyezi 12+ pamalo otentha, pomwe zinthu zokhazikika (monga phala) zimatha miyezi 24+.
Kulondola & Kusinthasintha: Imagwira ma viscosity osiyanasiyana ndi mitundu yazogulitsa ndi ± 0.5% kudzaza kulondola.
Ntchito Yothandiza Ogwiritsa Ntchito: Chojambula chosavuta chimawongolera kusankha thumba, kutsekereza, kudzaza, ndi kusindikiza.

Zofunika Kwambiri:

Aseptic kudzaza mutu
Dongosolo lowongolera molondola
Nthunzi yotseketsa unit
Sireyi ya pneumatic (matumba 1–25L)
Ma conveyor makonda (wodzigudubuza/lamba)
Chokhazikika chachitsulo chosapanga dzimbiri

Momwe Imagwirira Ntchito:

Sankhani Mtundu wa Chikwama:Sankhani magawo pogwiritsa ntchito intuitive touchscreen.
Samalirani & Konzekerani:Jekeseni wa nthunzi wodzichitira amaonetsetsa kuti malo opanda kanthu.
Dzazani & Sindikizani:Kudzaza kolondola kwa volumetric ndi kusindikiza kwa hermetic m'chipinda chopanda kuipitsidwa.
Zotulutsa:Matumba omalizidwa amatumizidwa kuti akasungidwe kapena kunyamula.

Mapulogalamu:
Zoyenera kupangira zinthu zamadzimadzi zomwe zatha pang'ono zopita ku mafakitale azakudya kapena kutumiza kunja, kuphatikiza:

Tomato phala & masamba amalimbikitsa
Zipatso zamasamba, purees, ndi mkaka
Zakudya zokhala ndi asidi wambiri kapena viscous (mwachitsanzo, jamu, masirapu)

Chifukwa EasyReal?
Makina athu a Aseptic Bag Filling Machine amaphatikiza makina odziyimira pawokha ndi kulimba kwa mafakitale, kuchepetsa nthawi yopumira ndikuwonetsetsa kuti zikutsatira mfundo zachitetezo cha chakudya padziko lonse lapansi. Kukhulupiriridwa ndi opanga padziko lonse lapansi, ndiye njira yothetsera paketi yosabala, yokhala ndi zida zazikulu.

Chikwama cha Aseptic mu dongosolo lodzaza ng'oma

thumba la aseptic mu dongosolo lodzaza ng'oma

Ndi mitundu yanji yamakina odzaza matumba a Aseptic omwe angaperekedwe?

Katswiri Waukatswiri, Mayankho Ogwirizana Pazofunikira Zonse Zopanga

Ku EasyReal TECH, athuodziwa engineering guluimagwira ntchito popanga makina osinthira a aseptic kuti akwaniritse zofuna zamakampani osiyanasiyana. Kaya malo anu amafunikira makina othamanga kwambiri kapena masinthidwe ophatikizika, timapereka mayankho olondola omwe amagwirizana ndi malo anu apadera opangira.

Customizable Aseptic Filling Systems:

Makina a Bag-in-Box & Bag-in-Bin Machines: Zoyenera kulongedza zinthu zamadzimadzi zosabala m'mitundu yosiyanasiyana.
Chikwama cha Aseptic mu Drum Filling Systems: Zokonzedwa kuti zigwirizane ndi zomwe mukufuna, kuphatikiza:
- Single/Double/Multi-Head Fillers: Onjezani kutulutsa bwino ndi mapangidwe amodular.
- Compact to High-Capacity Models: Sankhani kuchokera ku Single-Drum Fillers kapena 4-Drum Tray Systems osagwiritsa ntchito malo kuti mugwire ntchito zambiri.

Chifukwa Chiyani Mumayanjana ndi EasyReal?

Kusinthasintha Kolondola: Sinthani magawo amakina (liwiro, voliyumu, ma protocol oletsa) kuti agwirizane ndi kukhuthala kwa malonda anu ndi zofunikira za sterility.
Mapangidwe Okonzekera Tsogolo: Sinthani kapena kukulitsa machitidwe mosasunthika monga momwe zopangira zimasinthira.
Global Complian

Mbali

1.Kumanga Kwamphamvu
Chida chachikulu cha SUS304 chachitsulo chosapanga dzimbiri chimatsimikizira kukana kwa dzimbiri komanso kutsata miyezo yaukhondo wamagulu azakudya.
2.European Engineering Excellence
Amaphatikiza ukadaulo waku Italy waku Italiya ndi makina a automation aku Germany, ogwirizana kwathunthu ndi Euro Standard EN 1672-2.
3.Multi-Scale Compatibility
Kukula kwa Spout: 1"/2" (25mm/50mm) zosankha zokhazikika
Thumba mphamvu: 200L-220L zitsanzo muyezo (Customizable kuchokera 1L kuti 1400L)
4.Smart Control System
Independent Siemens S7-1200 PLC yokhala ndi HMI touchscreen imathandizira kuwongolera kolondola komanso kuyang'anira nthawi yeniyeni.
5.Chitsimikizo cha Sterilization
Kuphatikiza kwathunthu kwa SIP/CIP (malo osagwira pH)
Chitetezo chotchinga cha nthunzi pamutu wodzaza (120 ° C wokhazikika)
Zigawo zosuntha zosindikizidwa katatu
6.Dual Precision Measurement
Njira ya:
✓ Coriolis mass flowmeter (± 0.3% kulondola)
✓ Dongosolo loyezera lamphamvu (±5g kusamvana)
7.Maintenance-Optimized Design
Zida zosinthira mwachangu
<30 min CIP nthawi yozungulira
Universal cholumikizira cholumikizira
8.Global chigawo Strategy
Zofunika kwambiri pamakina:
• Festo/Burkert pneumatics
• masensa Odwala
• Ma gearmotor a Nord
• Ma module owunikira a IFM
9.Mphamvu Mwachangu
≤0.15kW · h/L kugwiritsa ntchito mphamvu ndi dongosolo lobwezeretsa kutentha
10.Chitsimikizo Chokonzeka
Zokonzedweratu za CE/PED/3-A certification zolembedwa

Zambiri Za Compact Aseptic Filler

Chikwama cha Aseptic mu Drum Filling System

Kugwiritsa ntchito

1. Madzi & Amayikirapo
Kukonzekera kwathunthu kwa timadziti a NFC (Osachokera ku Concentrate) ndi 65°Brix+ concentrate.

2. Puree Solutions
Zipatso za homogenized/masamba purees okhala ndi ≤2% zamkati za sedimentation, zogwirizana ndi 8°-32°Brix ranges.

3. Matani & kupanikizana Systems
Kumeta ubweya wambiri wazinthu zazikulu ≤2mm, zoyenera 40 ° -85 ° Brix viscosity product.

4. Kokonati Madzi Series
Kudzaza kwa Aseptic pamadzi omveka bwino a kokonati (pH 5.0-6.5) ndi 3: 1 kukhazikika kosiyanasiyana.

5. Coconut Derivatives
Emulsification yokhazikika ya:
✓ Mkaka wa kokonati (18-24% yamafuta)
✓ kokonati kirimu (25-35% mafuta okhutira)

6. Acidic Liquid Specialization
- Low-acid (pH ≥4.6): Njira zopangira mkaka, mapuloteni a zomera
- asidi wambiri (pH ≤4.6): tiyi wa RTD, zakumwa zofufumitsa

7. Mapulogalamu a Syrup
Mlingo wolondola wa:
✓ Manyowa osavuta (chiŵerengero cha 1:1)
✓ Madzi otsekemera (0.5-2.0% kukoma kwamafuta)

8. Msuzi & Msuzi Mizere
Kuphatikizika kwamagawo ambiri kwa:
◆ Msuzi wa kirimu (≤12% mafuta)
◆ Mafuta otsekemera (≤0.5% turbidity)
◆ Msuzi wambiri (≤15mm chunks)

Parameters

Dzina	Mutu umodzi wa Aseptic Chikwama mu Drum Filling System	Mutu wapawiri Aseptic Chikwama mu Drum Filling System	Chikwama m'bokosi Mutu umodzi Aseptic Filler	Chikwama m'bokosi Mutu Wawiri Aseptic Filler	BIB & BID Mutu umodzi Aseptic Chikwama Chodzaza Makina	BIB & BID Makina awiri odzazitsa chikwama cha aseptic	BID & BIC Mutu umodzi wa Aseptic Liquid Filling Machine	BID & BIC Pawiri mutu Aseptic madzi Kudzazitsa Machine
Chitsanzo	AF1S	AF1D	AF2S	AF2D	AF3S	AF3D	AF4S	AF4D
Mtundu wa Bag	BID		BIB		BIB & BID		BID & BIC
Mphamvu (t/h)	mpaka 6	mpaka 12	mpaka 3	mpaka 5	mpaka 12	mpaka 12	mpaka 12	mpaka 12
Mphamvu (Kw)	1	2	1	2	4.5	9	4.5	9
Kugwiritsa Ntchito Steam (kg/h)	0.6-0.8 Mpa≈50(Mutu umodzi)/≈100(Mutu umodzi)
Kugwiritsa Ntchito Mpweya (m³/h)	0.6-0.8 Mpa≈0.04(Mutu umodzi)/≈0.06(Mutu umodzi)
Kukula kwa Thumba (Lita)	200, 220		1 ku25		1 ku 220		200, 220, 1000, 1400
Thumba Pakamwa Kukula	1 ndi 2"
Njira Yoyezera	Weighing System kapena Flow Meter		Flow Meter				Weighing System kapena Flow Meter
Dimension (mm)	170020002800	330022002800	170012002800	170017002800	170020002800	330022002800	250027003500	440027003500

Zitsimikizo & Ntchito zaChikwama cha Aseptic mu Drum Filling System

1. Kutsata Chitetezo Chakudya
✓ Malo onse okhudzana ndi chakudya: FDA/EC1935-certified SUS304 zitsulo zosapanga dzimbiri
✓ Zosalumikizana: Chitsulo cha IP65 chokutidwa ndi ufa
✓ Zida zosindikizira: FDA 21 CFR 177.2600 yogwirizana ndi EPDM/Silicone

2. Mayankho a Umisiri Wamtengo Wapatali
◆ TCO (Total Cost of Ownership) mapangidwe okongoletsedwa
◆ ≤15% kupulumutsa mphamvu motsutsana ndi zizindikiro zamakampani
◆ Zomangamanga modular kwa ≤30% mtengo wokulitsa

3. Pulogalamu ya Ubwenzi Waumisiri
- Gawo 1: 3D ndondomeko kayeseleledwe & DFM (Design for Manufacturing) kusanthula
- Gawo 2: CE / PED / 3-Zojambula zamakina zogwirizana (AutoCAD/SolidWorks)
- Gawo 3: Zolemba za FAT (ma protocol a IQ/OQ/PQ)

4. 360 ° Support Ecosystem
✓ Zogulitsa zisanachitike: Ntchito za labotale zowunikira zinthu zopangira
✓ Kukhazikitsa: Kukhathamiritsa kwa kayendedwe ka CIP/SOP
✓ Kugulitsa pambuyo: Ma algorithms okonzeratu zolosera

5. Turnkey Kukhazikitsa
◆ Kuyika kwamasiku 14 (kuchokera ku EXW mpaka kutumiza)
◆ Maphunziro a zilankhulo ziwiri:
- Kuchita: GMP/HACCP kutsata
- Zaukadaulo: Zoyambira pulogalamu ya PLC
- Kukonza: Kasamalidwe ka zida zosinthira

6. Kudzipereka kwa Utumiki
✓ Chitsimikizo chokwanira cha miyezi 12 (kuphatikiza zida zovala)
✓ ≤4hr kuyankha kutali / ≤72hrs chithandizo chapamalo
✓ Kusintha kwa mapulogalamu a moyo wonse (v2.0→ v5.0 kugwirizanitsa)
✓ ≤3% chitsimikiziro chanthawi yopumira ndi mapulani a AMC

Mphamvu ya Kampani

EasyReal Tech.ndi otsogola opanga zida zopangira zipatso ndi masamba, zomwe zimapereka mayankho osinthika kuchokera ku A mpaka Z, opangidwa kuti akwaniritse zosowa za kasitomala aliyense. Pakati pazogulitsa zathu zazikulu, Aseptic Bag-in-Drum Filling System ndiyodziwika kwambiri. Makinawa adapeza ma patent angapo ndipo amayamikiridwa kwambiri ndi makasitomala chifukwa chachitetezo chake komanso kudalirika kwake.

Mpaka pano, EasyReal yapeza chiphaso cha ISO9001, chiphaso cha European CE, komanso ulemu wodziwika bwino wa State-certified High-tech Enterprise. Kupyolera mu mgwirizano wanthawi yayitali ndi makampani odziwika padziko lonse lapansi monga STEPHAN waku Germany, RONO waku Germany, ndi GEA waku Italy, tapanga zida zopitilira 40 zokhala ndi ufulu wodziyimira pawokha waluso. Zogulitsa zathu zimadaliridwa ndi mabungwe akuluakulu kuphatikiza Yili Gulu, Gulu la Ting Hsin, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, ndi zina zambiri.

Pamene EasyReal ikupitilirabe kusinthika, tsopano timapereka chithandizo chokwanira choyimitsa chimodzi chomwe chimakhudza chilichonse kuyambira pakukambilana kwa polojekiti ndi kukonza njira mpaka kukonza, kumanga, ndi chithandizo pambuyo pogulitsa. Timapereka mautumiki osinthidwa malinga ndi zosowa zapadera za kasitomala aliyense, kuyesetsa kupereka mapulojekiti omwe amapitilira zomwe amayembekeza.