Imashini Yuzuza Aseptic

Ibisobanuro bigufi:

Imashini Yuzuza Aseptic Yakozwe na EasyReal Tech yagenewe kuzuza ibicuruzwa byamazi meza-nkumutobe wimbuto karemano, ibinyamisogwe, pisine, cyangwa intungamubiri - mumifuka ya aseptic ya 200L cyangwa 220L ibitse mu ngoma / 1 ~ 1400L mubisanduku byinshi. Sisitemu yateye imbere itanga uburyo bwo kubungabunga igihe kirekire: ibicuruzwa karemano bikomeza gushya mugihe cyumwaka urenga kubushyuhe bwibidukikije, mugihe ibintu bitandukanye (urugero, imitobe, paste, cyangwa pure) bikomeza guhagarara neza mumyaka irenga ibiri.

Icyiza cyo gukora ibiryo byiza byamazi meza, imashini ya EasyReal ikora ibisabwa bisaba, harimo paste yinyanya, amavuta yimbuto, amavuta, nibindi bikoresho bisa neza. Yakozwe muburyo busobanutse kandi bwizewe, iremeza ubudahangarwa nubusugire bwibicuruzwa mugihe cyuzuye.

Yakozwe nitsinda ryinzobere mu buhanga bwa EasyReal Tech, imashini ikoresha uburambe bwimyaka myinshi muburyo bwo gutunganya imbuto n'imboga. Ubu buhanga butuma imikorere igezweho, yujuje amahame akomeye y’inganda zo gupakira aseptic no kwihaza mu biribwa.

Ohereza imeri kuri twe

Ibicuruzwa birambuye

Ibisobanuro

Imashini Yuzuza Aseptic: Imashini & Kwizerwa Kumashanyarazi ya Sterile

Imashini Yuzuza Imifuka ya Aseptic yakozwe na EasyReal yakozwe kugirango yuzuze ibicuruzwa byamazi meza (urugero, umutobe wimbuto, paste yinyanya, pome, jama, cream) mumifuka ya 200L cyangwa 220L ya aseptic mumashanyarazi / 1 ~ 1400L mubisanduku byinshi. Yagenewe ibisabwa byujuje ubuziranenge, iyi mashini ikomeye itanga ubunyangamugayo bwibicuruzwa no kuramba kuramba, bigatuma biba byiza kubiribwa byoroshye byamazi bisaba ubuziranenge bwisuku.

Inyungu z'ingenzi:

Kuzigama kwagutse: Kwishyira hamwe hamwe na UHT sterilizers kugirango ugire umurongo wuzuye wa aseptic. Nyuma yo gutunganya, imitobe karemano / isuku igumana agashya mumezi 12+ kubushyuhe bwibidukikije, mugihe ibicuruzwa byibanze (urugero, paste) amezi 24+ ashize.
Icyitonderwa & Guhindura: Gukemura ibintu bitandukanye nubwoko bwibicuruzwa hamwe na ± 0.5% byuzuye neza.
Umukoresha-Nshuti Igikorwa: Byoroheje gukoraho ecran igenzura uburyo bwo guhitamo imifuka, guhagarika, kuzuza, no gufunga.

Ibice by'ingenzi:

Aseptic yuzuza umutwe
Sisitemu yo kugenzura neza
Igice cyo kubumba
Umuyoboro wa pneumatike (imifuka 1-25L)
Imiyoboro yihariye (roller / umukandara)
Ikiramba kiramba-cyuma

Uburyo Bikora:

Hitamo Ubwoko bw'isakoshi:Hitamo ibipimo ukoresheje intangiriro yo gukoraho.
Sterilize & Tegura:Gutera ibyuma byikora byangiza ibidukikije.
Uzuza & Ikidodo:Kuzuza ibipimo byuzuye no gufunga hermetic mucyumba kitagira umwanda.
Ibisohoka:Imifuka irangiye itangwa kubikwa cyangwa gutwara.

Porogaramu:
Icyifuzo cyibicuruzwa byarangije igice cyagenewe inganda zibyo kurya cyangwa kohereza hanze, harimo:

Inyanya paste & imboga yibanze
Imbuto zimbuto, isuku, nibikomoka ku mata
Amazi menshi ya acide cyangwa viscous (urugero, jama, sirupe)

Kuki byoroshye?
Imashini Yuzuza Aseptic Yuzuza Imashini igezweho hamwe nigihe kirekire mu nganda, kugabanya igihe cyateganijwe no kubahiriza ibipimo by’umutekano w’ibiribwa ku isi. Yizewe nababikora kwisi yose, ni inzira yo gukemura sterile, nini nini yo gupakira.

Umufuka wa Aseptic muri sisitemu yo kuzuza ingoma

Ni ubuhe bwoko bwa sisitemu yo kuzuza imifuka ya Aseptic ishobora gutangwa?

Inzobere mu buhanga, ibisubizo byihariye kuri buri musaruro ukenewe

Kuri EasyReal TECH, yacuitsinda ryinzobere mu buhangakabuhariwe mugushushanya uburyo bwo gupakira ibintu bya aseptic kugirango bihuze ibyifuzo bitandukanye byinganda. Niba ikigo cyawe gisaba kwihuta kwihuta cyangwa kugereranya ibintu, turatanga ibisubizo-byashizweho neza bihuye nibidukikije bidasanzwe.

Sisitemu Yuzuza Sisitemu:

Umufuka-mu-Isanduku & Umufuka-muri-Bin Imashini: Nibyiza kubipakira byoroshye byamazi ya sterile muburyo butandukanye.
Umufuka wa Aseptic muri sisitemu yo kuzuza ingoma: Kugena ibisobanuro byawe neza, harimo:
- Ingaragu / Kabiri / Multi-Umutwe Wuzuza: Ibipimo byinjiza neza hamwe nibishushanyo mbonera.
- Iyegeranye Kuri Moderi Yubushobozi Bwinshi: Hitamo muri Byuzuye-Ingoma Yuzuza cyangwa Umwanya-ukoresha-4-Ingoma ya Tray Sisitemu kubikorwa byinshi.

Kuki Umufatanyabikorwa hamwe na EasyReal?

Guhuza n'imihindagurikire y'ikirere: Hindura ibipimo by'imashini (umuvuduko, ingano, protocole ya sterilisation) kugirango uhuze ibicuruzwa byawe byijimye kandi bisabwa.
Igishushanyo-cy'ejo hazaza: Kuzamura cyangwa kwagura sisitemu nta nkomyi uko umusaruro ukenera guhinduka.
Kwisi yose

Ikiranga

1.Ubwubatsi bukomeye
Premium SUS304 ibyuma nyamukuru bidafite ibyuma byubaka birinda ruswa kandi byubahiriza ibipimo byisuku yo mu rwego rwibiribwa.
2.Uburayi Bwiza Bwiza
Ihuza tekinoroji yo gutunganya Ubutaliyani hamwe na sisitemu yo gukoresha mudasobwa yo mu Budage, yujuje byuzuye na Euro Standard EN 1672-2.
3.Multi-Igipimo cyo Guhuza
Ingano ya spout: 1 "/ 2" (25mm / 50mm) amahitamo asanzwe
Ubushobozi bwimifuka: Moderi isanzwe ya 200L-220L (Customizable kuva 1L kugeza 1400L)
4. Sisitemu yo kugenzura ibintu
Yigenga ya Siemens S7-1200 PLC hamwe na ecran ya HMI itanga ubushobozi bwo kugenzura neza no kugenzura igihe.
5.Icyizere cyo Kurinda
Kwishyira hamwe kwa SIP / CIP byuzuye (isura irwanya pH)
Kurinda inzitizi kumutwe wuzuza (120 ° C ikomeza)
Ibice bitatu bifunze byimuka
6.Ibipimo Byuzuye
Ihitamo rya:
Mass Coriolis mass flowmeter (± 0.3% byukuri)
Sisitemu yo gupima imbaraga (± 5g ikemurwa)
7.Gufata neza-Igishushanyo mbonera
Ibikoresho-bidafite vuba-guhindura ibice
<30 min CIP yigihe cyigihe
Ihuriro rusange
8.Ingamba Zibigize Isi
Sisitemu y'ingenzi iranga:
• Festo / Burkert pneumatics
Rukuruzi
• Imashini ya Nord
• Module yo gukurikirana IFM
9.Imikorere myiza
≤0.15kW · h / L gukoresha ingufu hamwe na sisitemu yo kugarura ubushyuhe
10. Icyemezo cyiteguye
Byateguwe mbere ya CE / PED / 3-Icyemezo cyemeza

Ibisobanuro birambuye byuzuza Aseptic Uzuza

Gusaba

1. Umutobe & Ibitekerezo
Gutunganya byuzuye kumitobe ya NFC (Ntabwo Biturutse kuri Concentrate) na 65 ° Brix + yibanze.

2. Ibisubizo byuzuye
Imbuto / imbuto zihingwa hamwe na ≤2% byimitsi, bihujwe na 8 ° -32 ° Brix.

3. Shyira & Sisitemu
Gutunganya-kogosha cyane kubunini bwa mm2mm, bikwiranye na 40 ° -85 ° Brix ibicuruzwa.

4. Urukurikirane rw'amazi ya Kakao
Aseptic yuzuza amazi meza ya cocout (pH 5.0-6.5) na 3: 1 yibanda kuri variant.

5. Ibikomoka kuri Kakao
Emulisation ihamye ya:
Milk Amata ya cocout (ibinure 18-24%)
Cream Amavuta ya cocout (ibinure 25-35%)

6. Umwihariko wa Acide Acide
- Acide nkeya (pH ≥4.6): Amata asimburana, proteyine ziterwa
- Acide nyinshi (pH ≤4.6): Icyayi cya RTD, ibinyobwa bisembuye

7. Porogaramu ya Sirup
Gukoresha neza:
Sy Sirup yoroshye (1: 1 ratio)
Sy Sirupu nziza (0.5-2.0% umutwaro w uburyohe)

8. Isupu & Imirongo
Ibyiciro byinshi bivanga kuri:
Amasupu yo gutaka (fat12%)
◆ Sobanura neza ibicuruzwa (≤0.5%)
Sobanura isupu (≤15mm uduce)

Ibipimo

Izina	Umutwe umwe Aseptic Umufuka muri sisitemu yo kuzuza ingoma	Kabiri Umutwe Aseptic Umufuka muri Sisitemu yo Kuzuza Ingoma	Umufuka mu gasanduku Umutwe umwe Aseptic Uzuza	Umufuka mu gasanduku Kabiri Umutwe Aseptic Uzuza	BIB & BID Umutwe umwe Aseptic igikapu Cyuzuza Imashini	BIB & BID Umutwe wikubye kabiri aseptic igikapu Cyuzuza Imashini	BID & BIC Umutwe umwe Aseptic yamazi Yuzuza Imashini	BID & BIC Kabiri Umutwe Aseptic Amazi Yuzuza Imashini
Icyitegererezo	AF1S	AF1D	AF2S	AF2D	AF3S	AF3D	AF4S	AF4D
Ubwoko bw'isakoshi	BID		BIB		BIB & BID		BID & BIC
Ubushobozi (t / h)	kugeza kuri 6	kugeza kuri 12	kugeza kuri 3	kugeza kuri 5	kugeza kuri 12	kugeza kuri 12	kugeza kuri 12	kugeza kuri 12
Imbaraga (Kw)	1	2	1	2	4.5	9	4.5	9
Gukoresha amavuta (kg / h)	0.6-0.8 Mpa≈50 (Umutwe umwe) / ≈100 (Umutwe wa kabiri)
Ikoreshwa ry'ikirere (m³ / h)	0.6-0.8 Mpa≈0.04 (Umutwe umwe) /≈0.06 (Umutwe wa kabiri)
Ingano yimifuka (Igitabo)	200, 220		1 kugeza 25		1 kugeza 220		200, 220, 1000, 1400
Ingano yumunwa	1 "& 2"
Uburyo bwo gupima	Ibipimo byo gupima cyangwa metero zitemba		Ibipimo bitemba				Ibipimo byo gupima cyangwa metero zitemba
Igipimo (mm)	1700 * 2000 * 2800	3300 * 2200 * 2800	1700 * 1200 * 2800	1700 * 1700 * 2800	1700 * 2000 * 2800	3300 * 2200 * 2800	2500 * 2700 * 3500	4400 * 2700 * 3500

Ingwate & Serivisi zaUmufuka wa Aseptic muri sisitemu yo kuzuza ingoma

1. Kubahiriza umutekano wibiribwa
Sur Ibibanza byose bihuza ibiryo: FDA / EC1935 byemewe na SUS304 ibyuma bitagira umwanda
Framework Kudashyikirana: IP65-yerekana ifu-yometseho ibyuma
Ibikoresho bya kashe: FDA 21 CFR 177.2600 yujuje EPDM / Silicone

2. Guha agaciro Ibisubizo byubuhanga
◆ TCO Cost Igiciro cyose cya nyirubwite design igishushanyo mbonera
◆ ≤15% kuzigama ingufu ningero zinganda
Architecture Modular yububiko bwa ≤30% yo kwagura ikiguzi

3. Gahunda yubufatanye bwa tekiniki
- Icyiciro cya 1: kwigana 3D inzira & DFM （Igishushanyo mbonera cyo gukora） gusesengura
- Icyiciro cya 2: CE / PED / 3-Igishushanyo cyujuje imashini (AutoCAD / SolidWorks)
- Icyiciro cya 3: Porogaramu ya FAT (IQ / OQ / PQ protocole)

4. 360 ° Shyigikira urusobe rw'ibinyabuzima
✓ Mbere yo kugurisha: Serivisi zo gusesengura ibikoresho
Gushyira mubikorwa: CIP / SOP gukora neza
✓ Nyuma yo kugurisha: Guteganya gufata neza algorithms

5. Gushyira mu bikorwa Turnkey
Time Igihe cyo kwishyiriraho iminsi 14 (kuva EXW kugeza kuri komisiyo)
Amasomo y'indimi ebyiri:
- Igikorwa: kubahiriza GMP / HACCP
- Tekiniki: shingiro rya gahunda ya PLC
- Kubungabunga: Gucunga ibice

6. Kwiyemeza serivisi
Garanti y'amezi 12 yuzuye (harimo ibice byo kwambara)
✓ ≤4hr igisubizo cya kure / ≤72hrs kumurongo winkunga
Upd kuzamura software igihe cyose (v2.0 → v5.0 guhuza)
✓ ≤3% garanti yigihe gito hamwe na gahunda ya AMC

Imbaraga za Sosiyete

Ikoranabuhanga ryoroshye.ni uruganda ruyobora ibicuruzwa bitunganya imbuto n'imboga, bitanga ibisubizo byihariye biva kuri A kugeza kuri Z, byashizweho kugirango bihuze buri mukiriya ibyo akeneye. Mubicuruzwa byacu byingenzi, Aseptic Bag-in-Ingoma Yuzuza Sisitemu igaragara nkizwi cyane. Iyi mashini yabonye patenti nyinshi kandi irashimwa cyane nabakiriya kubwumutekano wacyo no kwizerwa.

Kugeza ubu, EasyReal imaze kugera kuri ISO9001 ibyemezo byubuziranenge, ibyemezo byu Burayi CE, hamwe nicyubahiro cya Leta cyemewe na tekinoroji ya tekinoroji. Binyuze mu bufatanye bw'igihe kirekire n'ibirango bizwi ku rwego mpuzamahanga nka STEPHAN yo mu Budage, RONO yo mu Budage, na GEA yo mu Butaliyani, twateje imbere ibikoresho birenga 40 bifite uburenganzira ku mutungo bwite mu by'ubwenge. Ibicuruzwa byacu byizewe n’amasosiyete akomeye arimo Yili Group, Ting Hsin Group, Uni-Perezida Enterprises, New Hope Group, Pepsi, Myday Dairy, nibindi byinshi.

Mugihe EasyReal ikomeje gutera imbere, ubu turatanga serivise zuzuye zihagarika ibintu byose uhereye kumpanuro zumushinga no guteza imbere inzira kugeza kubishushanyo mbonera, kubaka, hamwe ninkunga nyuma yo kugurisha. Dutanga serivisi yihariye ijyanye nibyifuzo bya buri mukiriya, duharanira gutanga imishinga irenze ibyateganijwe.