Aseptic Ato Faatumu masini
Aseptic Bag Filling Machine: Sa'o & Fa'atuatuaina mo le Fa'apipi'i Su'e Suavai
O le Aseptic Bag Filling Machine e EasyReal ua fa'ainisinia e fa'atumu ai mea'ai vai vai (fa'ata'ita'iga, sua suamalie, pa'u tamato, mama, jams, kulimi) i totonu 200L po'o 220L ato aseptic i totonu o pa'u / 1 ~ 1400L i totonu o pusa tetele. Fuafuaina mo mana'oga maualuga, o lenei masini malosi e fa'amautinoaina le fa'amaoni o oloa ma fa'aumi le fa'aola, fa'apena lelei mo mea'ai ma'ale'ale vai e mana'omia ai tulaga mama'i.
Fa'amanuiaga Autu:
- Fa'asao Fa'alautele: Fa'atasi fa'atasi ma fa'ama'ila UHT e fausia ai se laina fa'atumu atoatoa. Pe a mae'a le fa'agaioiina, o sua masani/mama mama e tumau pea le fou mo le 12+ masina i le vevela o le si'osi'omaga, a'o oloa fa'ato'a (fa'ata'ita'iga, pa'u) e 24+ masina.
- Sa'o & Fa'asili: Taulima viscosities eseese ma ituaiga oloa ma ± 0.5% faʻatumu saʻo.
- Fa'aaogā-Fa'auoga Fa'aoga: Fa'afaigofie le fa'aogaina o le pa'i pa'i e fa'afaigofie le filifilia o ato, fa'ama'i, fa'atumu, ma fa'amaufa'ailoga.
Vaega Autu:
- Aseptic fa'atumu ulu
- Faiga fa'atonu
- Vaega fa'ama'i ausa
- Fata fa'aa'au (1–25L taga)
- O fe'avea'i fa'apitoa (ta'avale/fusi)
- Fa'avaa uamea-u'amea tumau
Auala e galue ai:
- Filifili Ituaiga ato:Filifili tapula'a e ala ile intuitive touchscreen.
- Fa'amama ma Saunia:Tu'iina ausa fa'aautometi e fa'amautinoaina se si'osi'omaga fa'amama.
- Faatumu ma Faamaufaailoga:Fa'atumu sa'o le volumetric ma le fa'amaufa'ailoga hermetic i totonu o se potu e leai se fa'aleagaina.
- Fa'atosina:O ato ua mae'a e ave mo le teuina po'o le felauaiga.
Talosaga:
Lelei mo mea'ai vai e le'i mae'a e fa'atatau mo fale gaosi mea'ai po'o le auina atu i fafo, e aofia ai:
- Pa'u tamato ma fualaau faisua
- O pulupulu o fualaau aina, mama mama, ma oloa susu
- Suavai maualuga-acid po'o vai viscous (fa'ata'ita'iga, siamu, syrups)
Aisea EasyReal?
O la matou Aseptic Bag Filling Machine e tuʻufaʻatasia le faʻaogaina o masini faʻapitoa faʻatasi ma le tumau o fale gaosi oloa, faʻaitiitia le taimi faʻaletonu ma faʻamautinoa le tausisia o tulaga saogalemu o meaʻai a le lalolagi. E fa'atuatuaina e le au gaosi oloa i le lalolagi atoa, o le fofo lea mo le fa'amama, tele-volo afifiina.
Tomai Fa'ainisinia, Fa'atonu Fofo mo So'o se Mana'oga Gaosia
I EasyReal TECH, matou'au fa'ainisinia poto masanifa'apitoa i le fa'atulagaina o faiga fa'apipi'i aseptic fetu'una'i e fa'amalieina mana'oga tau alamanuia eseese. Pe mana'omia e lou fale le fa'aautomatika televave po'o fa'amautu fa'atusatusa, matou te tu'uina atu fofo fa'ainisinia sa'o e fetaui ma lou siosiomaga fa'apitoa o gaosiga.
Faiga Fa'atumu Aseptic Fa'apitoa:
- Pepa-i-Pusa & Ato-i-Talone Masini: Lelei mo le afifiina fetuutuunai o vai mama i ituaiga eseese pusa.
- Aseptic Bag i Faiga Fa'atumu Pa'u: Fa'atonu i au fa'amatalaga tonu, e aofia ai:
- Fa'atumuina Ta'ito'atasi/Ta'alua/Tautele: Fa'afua le fa'aogaina lelei ma mamanu fa'apitoa.
- Fa'atasi i Fa'ata'ita'iga Maualuluga: Filifili mai Mea Fa'atumu Tasi Tasi po'o Faiga Fa'ailoga 4-Drum Tray e fa'aogaina avanoa mo galuega tetele.
Aisea e faipaaga ai ma EasyReal?
- Sa'o Fetuuna'i: Suia ta'iala o le masini (saosaoa, voluma, fa'amama fa'amama) ina ia fetaui ma le viscosity ma le sterility o lau oloa.
- Fuafuaga Sauni i le Lumana'i: Fa'aleleia pe fa'alautele faiga fa'alelei a'o fa'asolosolo mana'omia le gaosiga.
- Global Complian
1.Robust Construction
Premium SUS304 fa'apipi'i u'amea u'amea autu fa'amautinoa le fa'a'ele'ele ma le tausisia o tulaga tumama o mea'ai.
2.European Engineering Excellence
Tu'ufa'atasia le fa'agasologa o tekonolosi fa'aItalia fa'atasi ai ma faiga fa'amanino Siamani, fa'amalie atoatoa ma le Euro Standard EN 1672-2.
3. Feso'ota'iga Fa'atele
Lapopo'a o spout: 1"/2" (25mm/50mm) filifiliga masani
Ato gafatia: 200L-220L fa'ata'ita'iga fa'ata'ita'iga (Fa'atonu mai le 1L i le 1400L)
4.Smart Pulea Faiga
Tuto'atasi Siemens S7-1200 PLC fa'atasi ai ma le HMI touchscreen e mafai ai ona fa'atonu sa'o le fa'ata'ita'iga ma mata'ituina taimi moni.
5. Faʻamautinoaga Faʻamaʻi
Tu'ufa'atasi uma SIP/CIP (i luga o le pH-tete'e)
Puipuiga pa puipui ausa mo ulu faatumu (120°C tumau)
Fa'amaufa'ailoga fa'atolu vaega fe'avea'i
6. Lua Fa'atatau Fa'atatau
Filifiliga mo:
✓ Coriolis mass flowmeter (±0.3% sa'o)
✓ Fuafuaga malosi (±5g iugafono)
7.Maintenance-Optimized Design
Vaega e sui vave e leai se meafaigaluega
<30 min CIP ta'amilosaga taimi
Feso'ota'iga feso'ota'iga lautele
8. Global Component Strategy
Fa'atonu faiga fa'apitoa:
• Festo/Bukert pneumatics
• SENI MA'I
• afi afi i Matu
• IFM mata'ituina modules
9. Malosiaga
≤0.15kW·h/L mana fa'aaogāina fa'atasi ma le fa'aleleia o le vevela
10. Tusipasi Sauni
Faʻatonu muamua mo le CE / PED / 3-A faʻamaumauga faʻamaonia
1. Sua & Concentrates
Fuafuaga o alaleo atoa mo sua o le NFC (E le mai le Concentrate) ma le 65°Brix+ concentrates.
2. Fofo mama
Fa'atosina fuala'au fuala'au 'aina ma ≤2% palapala palapala palapala, fetaui ma 8 °-32 ° Brix laina.
3. Fa'apipi'i & Jam Fa'atonu
Faʻatonuga maualuga mo le tele o vaega ≤2mm, talafeagai mo oloa viscosity 40 °-85 ° Brix.
4. Fa'asologa o le Suavai popo
Fa'atumu aseptic mo le vai manino niu (pH 5.0-6.5) ma le 3:1 concentrate fesuiaiga.
5. Mea e maua mai i le popo
Emulsification mautu mo:
✓ Suasusu (18-24% ga'o)
✓ kulimi popo (25-35% ga'o)
6. Fa'apitoa Suavai Acid
- Maualalo-acid (pH ≥4.6): Su'ega susu, polotini laau
- maualuga-acid (pH ≤4.6): RTD lauti, meainu fa'afefete
7. Talosaga Sirup
Sa'o lelei o tui mo:
✓ Sirup faigofie (1:1 ratio)
✓ Sua suamalie (0.5-2.0% uta tofo)
8. Laina Supa & Supa
Fa'afefiloiga fa'atele mo:
◆ Supa kulimi (≤12% ga'o)
◆ Fa'amama fa'amama (≤0.5% le pala)
◆ Supa ma'oti (≤15mm pusi)
| Igoa | Ulu tasi Aseptic Bag i Drum Filling System | Ululua ulu Aseptic Bag i le Fa'atumu Fa'auma | Ato i totonu o le atigipusa Ulu tasi Aseptic Filler | Ato i totonu o atigipusa Ulu lua Aseptic Filler | BIB & BID Ulu tasi Aseptic ato Faatumu masini | BIB & BID Fa'ato'a ulu fa'aaseptic ato Fa'atumu masini | BID & BIC Ulu tasi Aseptic liquid Filling Machine | BID & BIC Ulu lua Aseptic sua fa'atumu masini |
| Fa'ata'ita'iga | AF1S | AF1D | AF2S | AF2D | AF3S | AF3D | AF4S | AF4D |
| Ituaiga ato | BID | BIB | BIB & BID | BID & BIC | ||||
| Malosiaga | e oo atu i le 6 | e oo atu i le 12 | e oo atu i le 3 | e oo atu i le 5 | e oo atu i le 12 | e oo atu i le 12 | e oo atu i le 12 | e oo atu i le 12 |
| Malosiaga | 1 | 2 | 1 | 2 | 4.5 | 9 | 4.5 | 9 |
| Fa'atauga ausa | 0.6-0.8 Mpa≈50(Tausau ulu)/≈100(lua ulu) | |||||||
| Fa'aaogāina o le Ea | 0.6-0.8 Mpa≈0.04(Tausau ulu)/≈0.06(lua ulu) | |||||||
| Tele o le ato | 200, 220 | 1 i le 25 | 1 i le 220 | 200, 220, 1000, 1400 | ||||
| Tele o le gutu o taga | 1" & 2" | |||||||
| Metering Method | Fuafuaga po'o le Flow Meter | Fua Fua | Fuafuaga po'o le Flow Meter | |||||
| Fua | 1700*2000*2800 | 3300*2200*2800 | 1700*1200*2800 | 1700*1700*2800 | 1700*2000*2800 | 3300*2200*2800 | 2500*2700*3500 | 4400*2700*3500 |
1. Tausia o le Saogalemu o Mea'ai
✓ O mea'ai uma e fa'afeso'ota'i ai mea'ai: FDA/EC1935-fa'amaonia SUS304 u'amea uamea
✓ Auivi e le fa'afeso'ota'i: IP65 fa'avasegaina uamea fa'apipi'i pa'u
✓ Mea fa'amaufa'ailoga: FDA 21 CFR 177.2600 tausisia EPDM/Silicone
2. Fofo Fa'ainisinia Tau
◆ TCO（Tau atoa ole Puleaina） fa'ata'ita'iga lelei
◆ ≤15% fa'asao malosi vs. alamanuia benchmarks
◆ Faʻataʻitaʻiga faʻapitoa mo ≤30% tau faʻalautele
3. Polokalama Fa'apa'aga Fa'apitoa
- Vaega 1: 3D faʻataʻitaʻiga faʻataʻitaʻiga & DFM (Fuafuaga mo Gaosiga) suʻesuʻega
- Vaega 2: CE/PED/3-A fa'ata'ita'iga fa'ainisinia (AutoCAD/SolidWorks)
- Vaega 3: FAT pepa fa'amaumauga (IQ/OQ/PQ protocols)
4. 360 ° Lagolago Ecosystem
✓ A'o le'i fa'atau atu: Au'aunaga su'esu'e su'esu'e o meafaitino
✓ Fa'atinoga: CIP/SOP su'esu'ega o galuega
✓ Fa'ai'uga fa'atau: Fa'asologa o le tausiga fa'apitoa
5. Fa'atinoga Turnkey
◆ 14-aso faʻatulagaina taimi faʻatulagaina (mai le EXW i le faʻatonuina)
◆ A'oa'oga i gagana e lua:
- Fa'atinoga: GMP/HACCP tausisia
- Fa'ainisinia: fa'avae polokalame PLC
- Tausiga: Puleaina o vaega fa'apitoa
6. Tautinoga Auaunaga
✓ 12-masina fa'amaonia atoatoa (e aofia ai vaega o lavalava)
✓ ≤4hr tali mamao / ≤72hrs lagolago i luga ole laiga
✓ Fa'aleleia polokalame i le olaga atoa (v2.0→v5.0 fetaui)
✓ ≤3% fa'amaonia taimi fa'aletonu ma fuafuaga AMC
EasyReal Tech.ose ta'uta'ua le gaosiga o fualaau 'aina ma fuala'au mea faigaluega laina laina, ofo atu fa'afetaui fofo turnkey mai le A i le Z, fuafuaina e fa'afetaui mana'oga patino o tagata ta'itasi. I totonu oa tatou oloa autu, o le Aseptic Bag-in-Drum Filling System e tu mai e sili ona lauiloa. O lenei masini ua maua le tele o pateni ma e viia lautele e tagata faʻatau mo lona saogalemu ma le faʻamaoni.
E oʻo mai i le taimi nei, ua ausia e EasyReal le faʻamaoniaina o le ISO9001, faʻamaonia CE Europa, ma le mamalu faʻamaonia a le Setete High-tech Enterprise. E ala i le galulue fa'aumiumi ma fa'ailoga ta'uta'ua fa'ava-o-malo e pei o Siamani's STEPHAN, Siamani's RONO, ma Italia's GEA, ua matou atina'e ai le silia ma le 40 mea faigaluega fa'atasi ai ma aia tatau fa'ale-mafaufau tuto'atasi. O a matou oloa ua faʻatuatuaina e kamupani tetele e aofia ai le Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, ma isi mea.
Aʻo faʻaauau pea le faʻaleleia o EasyReal, ua matou ofoina atu auaunaga faʻapitoa e tasi e aofia ai mea uma mai le faʻatalanoaga o poloketi ma le faʻagasologa o le atinaʻeina i fofo fofo, fausiaina, ma le maeʻa faʻatau lagolago. Matou te tuʻuina atu auaunaga faʻapitoa e faʻatatau i manaʻoga tulaga ese o tagata taʻitasi, taumafai e tuʻuina atu galuega faatino e sili atu i faʻamoemoega.
