Aseptic Bag Kuzadza Machine

Tsanangudzo Pfupi

Iyo Aseptic Bag Kuzadza Muchina ne EasyReal Tech yakagadzirirwa kuzadza isina kuchena mvura yechikafu zvigadzirwa-sezvakasikwa zvinwiwa zvemichero, pulp, purees, kana concentrate-mu200L kana 220L aseptic masaga anogara mukati mezvigubhu/1 ~ 1400L mukati mezvizhinji mabhokisi. Iyi yepamberi sisitimu inochengetedza kuchengetedzwa kwenguva refu: zvigadzirwa zvechisikigo zvinochengetedza kutsva kwerinopfuura gore pane ambient tembiricha, nepo misiyano yakaomeswa (semuenzaniso, muto, paste, kana purees) inoramba yakagadzikana kweanopfuura makore maviri.

Yakanakira kugadzirwa kwechikafu chemhando yepamusoro, EasyReal's muchina unobata maapplication arikuda, anosanganisira tomato paste, jamu yemichero, makirimu, uye zvakafanana viscous zvinhu. Yakagadzirirwa kunyatsoita uye kuvimbika, inovimbisa sterility uye kutendeseka kwechigadzirwa mukati mekuzadza maitiro.

Yakagadzirwa neEasyReal Tech's nyanzvi yeinjiniya timu, muchina uyu unowedzera makumi emakore ehunyanzvi ruzivo mumichero nemiriwo kugadzira tekinoroji. Iyi hunyanzvi inogonesa kuita kwekucheka-kumucheto, kusangana neyakaomesesa indasitiri zviyero zveaseptic kurongedza uye kuchengetedza chikafu.

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Product Detail

Tsanangudzo

Aseptic Bag Kuzadza Machine: Kunyatso uye Kuvimbika kweSterile Liquid Packaging

Iyo Aseptic Bag Kuzadza Machine ne EasyReal inogadzirwa kuzadza zvinwiwa zvinwiwa zvekudya (semuenzaniso, muto wemichero, domatisi paste, purees, jamu, kirimu) mu200L kana 220L aseptic masaga mukati mezvigubhu/1 ~ 1400L mukati memabhokisi akawanda. Yakagadzirirwa zvemhando yepamusoro zvinodiwa, muchina uyu wakasimba unovimbisa kutendeseka kwechigadzirwa uye hupenyu hwakawedzerwa pasherufu, zvichiita kuti ive yakanakira zvinhu zvinopfava zvechikafu zvinoda hutsanana hutsanana.

Mabhenefiti Akakosha:

Kuchengetedzwa Kwakawedzerwa: Inobatanidza zvisina musono neUHT sterilizers kuti iite yakazara aseptic yekuzadza mutsara. Mushure mekugadzirisa, majusi emusikirwo/mapuree anochengetedza kutsva kwemwedzi gumi nemiviri+ pane tembiricha yakadzikama, ukuwo zvigadzirwa zvakamisikidzwa (semuenzaniso, mapesi) zvinogara mwedzi 24+.
Precision & Versatility: Inobata akasiyana maviscosities uye marudzi echigadzirwa ane ± 0.5% kunyatsozadza.
Mushandisi-Kune Hushamwari Kushanda: Yakareruka yekubata sikirini inodzora inokwenenzvera kusarudzwa kwebhegi, sterilization, kuzadza, uye kuisa chisimbiso.

Core Components:

Aseptic kuzadza musoro
Precision control system
Steam sterilization unit
Pneumatic tray (mabhegi 1–25L)
Customizable conveyors (roller/bhandi)
Durable Stainless-simbi furemu

Mashandiro Azvinoita:

Sarudza Bag Type:Sarudza parameter kuburikidza ne intuitive touchscreen.
Sterilize & Gadzirira:Automated steam injection inovimbisa nharaunda isina hutachiona.
Zadza & Simbisa:Chaiyo volumetric kuzadza uye hermetic chisimbiso mukamuri isina kusvibiswa-isina.
Zvakabuda:Mabhegi apera anotakurwa kuti achengetwe kana kutakurwa.

Applications:
Yakanakira semi-yapedzwa zvigadzirwa zvemvura zvakagadzirirwa mafekitori echikafu kana kunze kwenyika, zvinosanganisira:

Tomato paste & miriwo inobata
Michero pups, purees, uye zvigadzirwa zvemukaka
Yakakwirira-asidhi kana viscous zvinwiwa (semuenzaniso, jamu, sirasi)

Sei EasyReal?
Yedu Aseptic Bag Kuzadza Machine inosanganisa yekucheka-kumucheto otomatiki nekusimba kwemaindasitiri, kuderedza nguva yekudzikira uye kuve nechokwadi chekuteedzera zviyero zvekuchengetedza chikafu chepasi rose. Inovimbwa nevagadziri pasi rese, ndiyo yekuenda-kune mhinduro yekusabereka, yakakura-vhoriyamu kurongedza.

Aseptic bhegi mune chigubhu yekuzadza system

Ndeapi marudzi eAseptic mabhegi ekuzadza mabhegi anogona kupihwa?

Nyanzvi Injiniya, Yakagadzirirwa Mhinduro kune Yese Kugadzirwa Kunodiwa

Pa EasyReal TECH, yeduvane ruzivo engineering teaminyanzvi mukugadzira inochinjika aseptic yekurongedza masisitimu kuti isangane neyakasiyana maindasitiri zvinodiwa. Kunyangwe nzvimbo yako ichida yakakwirira-kumhanya otomatiki kana compact zvigadziriso, isu tinopa chaiyo-engineered mhinduro dzinoenderana neyako yakasarudzika nharaunda yekugadzira.

Customizable Aseptic Kuzadza Systems:

Bhegi-mu-Bhokisi & Bhegi-mu-Bin Machina: Yakanakira kurongedza kurongeka kwezvinwiwa zvisina hutachiona mumafomati akasiyana emidziyo.
Aseptic Bag mune Drum Kuzadza Systems: Yakagadzirirwa kune yako chaiyo yakatarwa, kusanganisira:
- Single/Double/Multi-Head Fillers: Skerai kuburitsa zvinobudirira ne modular dhizaini.
- Compact kune High-Capacity Models: Sarudza kubva kuIngle-Drum Fillers kana nzvimbo-inoshanda 4-Drum Tray Systems yekushanda kwakawanda.

Sei Kudyidzana ne EasyReal?

Precision Adaptability: Shandura ma paramita emuchina (kumhanya, vhoriyamu, sterilization protocol) kuti ienderane neako viscosity uye sterility zvinodiwa.
Ramangwana-Yakagadzirira Dhizaini: Simudzira kana kuwedzera masisitimu zvisina mutsetse sezvo zvinodiwa zvekugadzira zvinoshanduka.
Global Complian

Feature

1.Robust Construction
Yekutanga SUS304 simbi isina simbi huru chimiro inovimbisa kusakara uye kutevedzera chikafu-giredhi rehutsanana zviyero.
2.European Engineering Excellence
Inosanganisa Italian yekugadzirisa tekinoroji neGerman otomatiki masisitimu, inoenderana zvizere neEuro Standard EN 1672-2.
3.Multi-Scale Compatibility
Spout saizi: 1"/2" (25mm/50mm) zvakajairika sarudzo
Bag simba: 200L-220L yakajairika mhando (Customizable kubva 1L kusvika 1400L)
4.Smart Control System
Yakazvimirira Siemens S7-1200 PLC ine HMI yekubata sikirini inogonesa chaiyo paramende kutonga uye chaiyo-nguva yekutarisa.
5.Sterilization Assurance
Yakazara SIP/CIP kubatanidzwa (pH-inodzivirira nzvimbo)
Steam barriers dziviriro yekuzadza musoro (120 ° C inotsigirwa)
Triple-sealed zvinofamba zvikamu
6.Dual Precision Measurement
Sarudzo ye:
✓ Coriolis mass flowmeter (± 0.3% kunyatsoita)
✓ Dynamic kuyera sisitimu (± 5g resolution)
7.Maintenance-Optimized Design
Tool-isina kukurumidza-kuchinja zvikamu
<30 min CIP kutenderera nguva
Universal connector interfaces
8.Global Component Strategy
Critical systems inoratidzira:
• Festo/Burkert pneumatics
• ZVINHU zvinonzwa
• Nord gearmotors
• IFM monitoring modules
9.Energy Efficiency
≤0.15kW · h/L simba rekushandisa nekupisa kudzoreredza system
10.Certification Yakagadzirira
Pre-yakagadzirirwa CE/PED/3-A certification zvinyorwa

Mamwe Ruzivo rweCompact Aseptic Filler

Application

1. Juice & Concentrates
Full-spectrum processing for NFC juices (Not From Concentrate) uye 65°Brix+ concentrates.

2. Puree Solutions
Homogenized fruit/vegetable purees ane ≤2% pulp sedimentation, inowirirana ne8°-32°Brix ranges.

3. Paste & Jam Systems
High-shear processing ye particle sizes ≤2mm, yakakodzera 40 ° -85 ° Brix viscosity zvigadzirwa.

4. Coconut Mvura Series
Aseptic kuzadza kune yakajeka kokonati mvura (pH 5.0-6.5) uye 3: 1 concentrate akasiyana.

5. Coconut Derivatives
Yakagadzika emulsification ye:
✓ Coconut mukaka (18-24% yemafuta emukati)
✓ Coconut cream (25-35% yemafuta emukati)

6. Acidic Liquid Specialization
- Yakaderera-asidhi (pH ≥4.6): Zvimwe zvemukaka, mapuroteni emiti
- High-acid (pH ≤4.6): RTD tii, zvinwiwa zvakaviriswa

7. Syrup Applications
Precision dosing ye:
✓ Masyrups ari nyore (1:1 ratio)
✓ Masyrups ane flavoured (0.5-2.0% flavour load)

8. Soup & Broth Lines
Multi-phase musanganiswa we:
◆ Cream soups (≤12% mafuta)
◆ Kuchenesa konsommes (≤0.5% turbidity)
◆ Muto wenyama (≤15mm chunks)

Parameters

Zita	Musoro mumwechete Aseptic Bag mune Drum Kuzadza System	Kaviri musoro Aseptic Bag mune Drum Kuzadza System	Bhegi mubhokisi Musoro mumwechete Aseptic Filler	Bhegi mubhokisi Kaviri musoro Aseptic Filler	BIB & BID Musoro mumwechete Aseptic bhegi Kuzadza Machine	BIB & BID Kaviri musoro aseptic bhegi Kuzadza Machine	BID & BIC Musoro mumwe chete Aseptic fluid Kuzadza Machine	BID & BIC Kaviri musoro Aseptic fluid Kuzadza Machine
Model	AF1S	AF1D	AF2S	AF2D	AF3S	AF3D	AF4S	AF4D
Bag Type	BID		BIB		BIB & BID		BID & BIC
Capacity (t/h)	kusvika ku6	kusvika ku12	kusvika ku3	kusvika ku5	kusvika ku12	kusvika ku12	kusvika ku12	kusvika ku12
Simba (Kw)	1	2	1	2	4.5	9	4.5	9
Steam Kushandiswa (kg/h)	0.6-0.8 Mpa≈50(Musoro mumwechete)/≈100(Musoro kaviri)
Kushandiswa Kwemhepo (m³/h)	0.6-0.8 Mpa≈0.04(Musoro mumwechete)/≈0.06(Musoro kaviri)
Saizi yeBag (Lita)	200, 220		1 kusvika ku25		1 kusvika ku220		200, 220, 1000, 1400
Bag Muromo Saizi	1" & 2"
Metering Method	Weighing System kana Flow Meter		Flow Meter				Weighing System kana Flow Meter
Dimension (mm)	170020002800	330022002800	170012002800	170017002800	170020002800	330022002800	250027003500	440027003500

Guarantee & Services ofAseptic Bag mune Drum Kuzadza System

1. Kutevedzera Kuchengetedzwa Kwekudya
✓ Yese chikafu-yekuonana nzvimbo: FDA/EC1935-yakasimbiswa SUS304 simbi isina tsvina.
✓ Isiri-inobata chimiro: IP65-yakatemerwa poda-yakavharwa simbi
✓ Zvisimbiso zvekushandisa: FDA 21 CFR 177.2600 inoenderana EPDM/Silicone

2. Kukosha Engineering Solutions
◆ TCO (Total Cost of Ownership) magadzirirwo akagadziridzwa
◆ ≤15% kuchengetedza simba vs. indasitiri mabhenji
◆ Modular architecture ye ≤30% mari yekuwedzera

3. Technical Partnership Program
- Chikamu 1: 3D maitiro simulation & DFM (Dhizaini Yekugadzira) ongororo
- Chikamu chechipiri: CE / PED / 3-A inoenderana menikani kudhirowa (AutoCAD/SolidWorks)
- Chikamu chechitatu: FAT zvinyorwa pasuru (IQ / OQ / PQ protocol)

4. 360° Tsigira Ecosystem
✓ Pre-kutengesa: Raw material yekuongorora lab mabasa
✓ Implementation: CIP/SOP workflow optimization
✓ Post-kutengesa: Predictive kugadzirisa algorithms

5. Turnkey Implementation
◆ 14-mazuva ekugadzirisa nguva (kubva kuEXW kusvika pakutumwa)
◆ mitauro miviri yekudzidzisa modules:
-Kushanda: GMP/HACCP kutevedzera
-Unyanzvi: PLC hurongwa hwekutanga
- Maintenance: Spare parts management

6. Kuzvipira Kwebasa
✓ 12-mwedzi yakazara waranti (kusanganisira zvipfeko zvekupfeka)
✓ ≤4hr kure mhinduro / ≤72hrs onsite rutsigiro
✓ Kuvandudza kwehupenyu hwese software (v2.0→v5.0 kuenderana)
✓ ≤3% downtime garandi ine AMC zvirongwa

Company Simba

EasyReal Tech.inotungamira mugadziri wemichero uye miriwo yekugadzira mutsara michina, ichipa akarongedzerwa turnkey mhinduro kubva kuA kusvika Z, yakagadzirirwa kuzadzisa zvinodiwa nemutengi wega wega. Pakati pezvigadzirwa zvedu zvepakati, iyo Aseptic Bag-in-Drum Kuzadza System inomira seyakanyanya kufarirwa. Muchina uyu wakawana ma patent akawanda uye unorumbidzwa zvakanyanya nevatengi nekuda kwekuchengetedza uye kuvimbika.

Parizvino, EasyReal yakawana ISO9001 chitupa chemhando, European CE certification, uye ine mukurumbira State-yakasimbiswa High-tech Enterprise kukudzwa. Kuburikidza nekushandira pamwe kwenguva refu nemhando dzepasi rose dzine mukurumbira dzakaita seSTEPHAN wekuGermany, RONO yekuGermany, neGEA yekuItaly, takagadzira zvidimbu zvinodarika makumi mana zvemidziyo zvine kodzero dzakazvimirira dzepfuma. Zvigadzirwa zvedu zvakavimbwa nemakambani makuru anosanganisira Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, nezvimwe.

Sezvo EasyReal ichienderera mberi nekushanduka, isu zvino tinopa yakazara-yekumira masevhisi anovhara zvese kubva pakubvunzana kweprojekiti uye kuvandudza kwemaitiro kusvika pakugadzirisa dhizaini, kuvaka, uye mushure mekutengesa-rutsigiro. Isu tinopa masevhisi akagadziridzwa anoenderana neakasarudzika zvinodiwa zvemutengi wega wega, tichiedza kuendesa mapurojekiti anopfuura zvinotarisirwa.