Mashiinka Buuxinta Bacda Aseptic Sawirka

Mashiinka Buuxinta Bacaha Aseptic

Sharaxaad Gaaban:

Mashiinka Buuxinta Bacaha Aseptic ee EasyReal Tech waxaa loogu talagalay in lagu buuxiyo alaabada cuntada dareeraha ah ee nadiifka ah-sida casiirka khudradda dabiiciga ah, saxarada, saafiga ah, ama xoogga saaraysa-lagu ridayo 200L ama 220L bacaha aseptic oo lagu hayo gudaha durbaannada/1 ~ 1400L sanduuqyo badan. Nidaamkan horumarsan waxa uu xaqiijiyaa ilaalinta muddada-dheer: alaabta dabiiciga ahi waxa ay dhawraan cusboonaanta muddo ka badan hal sano heerkulka deegaanka, halka kala duwanaanshiyaha (tusaale, casiirka, koollada, ama maraqa) ay sii deggan yihiin in ka badan laba sano.

Ku habboon soosaarka cuntada dareeraha ah ee tayada sare leh, Mashiinka EasyReal wuxuu qabtaa codsiyada baahida leh, oo ay ku jiraan koollada yaanyada, saxmada miraha, kiriimyada, iyo walxaha viscous la mid ah. Waxaa loo farsameeyay saxnaanta iyo isku halaynta, waxay dammaanad qaadaysaa dhalmada iyo hufnaanta alaabta inta lagu jiro habka buuxinta.

Waxaa soo saaray kooxda injineerinka khabiirka ah ee EasyReal Tech, mashiinku wuxuu ka faa'iidaysanayaa tobanaan sano oo waayo-aragnimo gaar ah xagga farsamada farsamaynta khudaarta iyo miraha. Khibradani waxay hubisaa waxqabadka goynta, buuxinta heerarka adag ee warshadaha ee baakadaha aseptic iyo badbaadada cuntada.

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Sharaxaada

Mashiinka Buuxinta Bacaha Aseptic: Saxnaanta & Isku-kalsoonaanta Baakadaha Dareereaha Madhalayska ah

Mashiinka Buuxinta Bacaha Aseptic ee EasyReal waxaa loo habeeyay inuu buuxiyo alaabta cuntada dareeraha ah ee nadiifka ah (tusaale, casiirka khudradda, koollada yaanyada, saafiga, macaanka, kareemka) 200L ama 220L bacaha aseptic gudaha durbaannada / 1 ~ 1400L gudaha sanduuqyada waaweyn. Loogu talagalay baahiyo tayo sare leh, mashiinkan adag wuxuu xaqiijiyaa daacadnimada alaabta iyo cimriga shelf ee dheer, taasoo ka dhigaysa mid ku habboon agabka dareeraha ah ee xasaasiga ah ee u baahan heerarka nadaafadda adag.

Faa'iidooyinka Muhiimka ah:

Ilaalinta Dheeraadka ah: Waxay si aan kala go 'lahayn ula midowdaa jeermisyada UHT si loo sameeyo khad buuxinta aseptic dhamaystiran. Habaynta ka dib, casiirka dabiiciga ah/sadiifyada ayaa sii haysanaya cusbayn ilaa 12+ bilood heerkul deegaan, halka badeecadaha la ururiyey (tusaale, koollada) ay dhaafeen 24+ bilood.
Saxnaanta & Wax-soo-saarka: Waxay ku qabataa viscosities kala duwan iyo noocyada alaabada oo leh ± 0.5% saxnaanta buuxinta.
Hawlgalka Saaxiibtinimada Isticmaalaha: Koontaroolada shaashadda taabashada ee la fududeeyay waxay fududeeyaan xulashada bacaha, nadiifinta, buuxinta, iyo xidhitaanka.

Qaybaha Muhiimka ah:

Madaxa buuxinta Aseptic
Nidaamka xakamaynta saxda ah
Unugga jeermiska ee uumiga
Saxan sambabada sambabada ah (1-25l kiish)
Gaadiidleyda la beddeli karo
Jir-bir-bireed waara

Siday U Shaqeyso:

Dooro Nooca Bacda:Dooro cabbirada adigoo isticmaalaya shaashadda taabashada dareenka leh.
Jeermiska & Diyaari:Duritaan otomaatig ah ayuu uumiga u xaqiijiyaa jawi nadiif ah.
Buuxi oo xidh:Buuxinta mugga saxda ah iyo xirida hermetic ee qolka aan wasakhda lahayn.
Natiijada:Bacaha la dhammeeyey waxaa loo qaadaa kaydinta ama gaadiidka.

Codsiyada:
Ku habboon alaabta dareeraha ah ee dhammaatay ee loogu talagalay warshadaha cuntada ama dhoofinta, oo ay ku jiraan:

Xabagta yaanyada & khudaarta ayaa uruursan
Hilibka miraha, saafiga, iyo waxyaabaha caanaha laga sameeyo
dareerayaasha acid-sare ama viscous (tusaale, macaanka, sharoobada)

Waa maxay sababta EasyReal?
Mashiinka Buuxinta Shandadeena Aseptic wuxuu isku daraa automation-ka goynta iyo adkeysiga warshadaha, yaraynta wakhtiga dhimista iyo hubinta u hogaansanaanta heerarka badbaadada cuntada ee caalamiga ah. Aaminaad ay leeyihiin soosaarayaasha adduunka oo dhan, waa go-sidii xal loogu heli lahaa baakado mug weyn oo nadiif ah.

Bacda Aseptic ee nidaamka buuxinta durbaanka

Waa maxay noocyada hababka buuxinta bacaha Aseptic ayaa la keeni karaa?

Injineerin Khabiir ah, Xalka loo Habeeyay ee Baahida Wax-soo-saarka kasta

Xagga EasyReal TECH, annagakooxda injineernimada khibrad lehku takhasusay qaabaynta hababka baakadaha aseptic la qabsan karo si loo daboolo baahiyaha warshadeed ee kala duwan. Haddi xaruntaadu u baahan tahay otomaatig xawaare sare leh ama qaabayn kooban, waxaanu bixinaa xalal sax ah oo la farsameeyay oo la jaan qaadaya deegaankaaga wax soo saarka ee gaarka ah.

Nidaamyada Buuxinta Aseptic la beddeli karo:

Shandad-ku-Sanduuqa & Mashiinnada Boorsada-in-BiinKu habboon baakooyinka dabacsan ee dareeraha nadiifka ah ee qaabab weel oo kala duwan.
Bacda Aseptic ee Nidaamyada Buuxinta Durbaanka: Waxaa lagu habeeyay tilmaamahaaga saxda ah, oo ay ku jiraan:
- Buuxiyeyaasha Keli/Labalaha ah/Madax Badan: Cabbir wax soo saarka si hufan oo leh nashqado modular ah.
- Is haysta Moodooyinka Awood-sare leh: Ka dooro Buuxiyeyaasha-Drum-ka-kaliya ama Nidaamyada saxaamadda 4-Drum ee meel bannaan ee loogu talagalay hawlgallada tirada badan.

Waa maxay sababta ay ula shuraakoobayaan EasyReal?

Laqabsiga Saxda ah: Wax ka beddel cabbirada mishiinka (xawaaraha, mugga, borotokoolka jeermiska) si loo waafajiyo viscosity-ka iyo shuruudaha dhalmada ee alaabtaada.
Naqshad Diyaar U Ah Mustaqbalka: Kor u qaad ama u ballaariso nidaamyada si aan kala go 'lahayn marka baahida wax soo saarku ay horumarto.
Global Complian

Muuqaal

1.Dhismaha Adag
Premium SUS304 qaab dhismeedka ugu muhiimsan ee birta aan fiicnayn waxay hubisaa iska caabbinta daxalka iyo u hoggaansanaanta heerarka nadaafadda heerka cuntada.
2.European Engineering Excellence
Isku darka tignoolajiyada farsamaynta talyaaniga iyo nidaamyada automation Jarmal, oo si buuxda u waafaqsan Euro Standard EN 1672-2.
3. Waafaqsanaanta Miisaanka-Multi-Multi
Cabbirrada Spout: 1"/2" (25mm/50mm) fursadaha caadiga ah
Awoodda bacda: 200L-220L moodooyinka caadiga ah (la beddeli karo 1L ilaa 1400L)
4.Smart Control System
Siemens S7-1200 PLC madax-bannaan oo leh HMI taabashada shaashadda waxay awood u siinaysaa xakamaynta cabbirka saxda ah iyo kormeerka waqtiga-dhabta ah.
5. Xaqiijinta jeermiska
Isku-dhafka SIP/CIP oo buuxa (oogyada u adkaysta pH)
Ilaalinta xannibaadaha uumiga ee madaxa buuxinta (120°C waa uu jiraa)
Qaybaha dhaqaaqa ee saddex-xiran
6.Dual Precision Measurement
Ikhtiyaarka loogu talagalay:
✓ Coriolis mass flowmeter (± 0.3% saxsanaanta)
✓ Nidaamka miisaanka oo firfircoon (± 5g xallin)
7.Maintenance-Optimized Design
Qaybaha degdega ah ee wax ka beddelka ah ee bilaa qalab ah
<30 daqiiqo wakhtiga wareegga CIP
Isku xirka isku xirka caalamiga ah
8.Istaraatiijiyada Qaybaha Caalamiga ah
Nidaamyada halista ah waxay leeyihiin:
• Festo/Burket oofwareenka
• Dareemayaasha XANUUNADA
• Nord gearmotors
• Qaybaha la socodka IFM
9. Waxtarka Tamarta
≤0.15kW · h/L isticmaalka tamarta oo leh nidaamka soo kabashada kulaylka
10.Certification Ready
Horay loogu habeeyey dukumeenti shahaado CE/PED/3-A

Faahfaahin dheeraad ah oo ku saabsan Filler Aseptic Compact

Codsiga

1. Casiirka & Xoogaa
Habaynta spectrum-buuxa ee cabitaannada NFC (Aan Ka Soo Jeedin) iyo 65°Brix+.

2. Xalka saafiga ah
Khudradda la isku daray ee saafiga ah oo leh ≤2% sedimentation saxarka, oo ku habboon 8°-32°Brix.

3. Ku dheji & Nidaamyada Jam
Wax-soo-saarka dhogorta sare ee cabbirrada walxaha ≤2mm, oo ku habboon 40°-85°Brix viscosity alaabta.

4. Taxanaha Biyaha Qumbaha
Buuxinta Aseptic ee biyaha qumbaha saafiga ah (pH 5.0-6.5) iyo 3:1 kala duwanaanshiyaha xooga leh.

5. Qumbaha Derivatives
emulsification deggan:
✓ Caanaha qumbaha (18-24% waxa ku jira dufan)
✓ Labeen qumbaha (25-35% dufan ka kooban)

6. Takhasuska dareeraha Aashitada
-Asiidh-hooseeya (pH ≥4.6): Beddelka caanaha, borotiinnada dhirta
- acid-sare (pH ≤4.6): shaaha RTD, cabitaano khamiir leh

7. Codsiyada sharoobada
Qiyaasta saxda ah ee:
✓ Sharoobada fudud (1:1 saamiga)
✓ Sharoobada dhadhanka leh (0.5-2.0% culayska dhadhanka)

8. Maraq & Khadadka maraq
Isku darka wajiyo badan oo loogu talagalay:
◆ Maraqa kareemka (≤12% dufan)
◆ Nadiifi qumanka (≤0.5% turbidity)
◆ Maraqa qaybsan (≤15mm xabbadood)

Halbeegyada

Magaca	Hal madaxa Bac Aseptic ah oo ku jira Nidaamka Buuxinta Durbaanka	Boorsada Aseptic-ka ee laba-madaxa ah ee Nidaamka Buuxinta Durbaanka	Bacda sanduuqa ku jira Hal madax oo Aseptic Filler ah	Shandad ku jirta sanduuqa laba-madaxale ee Aseptic Filler	BIB & BID Hal madax oo Bac Aseptic ah Mashiinka Buuxinta	BIB & BID Mashiinka buuxinta shandad madax labalaab ah	BID & BIC Hal madaxa Mashiinka Buuxinta dareeraha Aseptic	BID & BIC Mashiinka Buuxinta dareeraha Aseptic ee laba-madaxa ah
Qaabka	AF1S	AF1D	AF2S	AF2D	AF3S	AF3D	AF4S	AF4D
Nooca Bacda	BID		BIB		BIB & BID		BID & BIC
Awood (t/h)	ilaa 6	ilaa 12	ilaa 3	ilaa 5	ilaa 12	ilaa 12	ilaa 12	ilaa 12
Awood (Kw)	1	2	1	2	4.5	9	4.5	9
Isticmaalka Uumiga (kg/h)	0.6-0.8 Mpa≈50(hal madax)/≈100(Laba madax)
Isticmaalka Hawada (m³/saac)	0.6-0.8 Mpa≈0.04(hal madax)/≈0.06(Laba madax)
Bacda Bacda (Liter)	200,220		1 ilaa 25		1 ilaa 220		200, 220, 1000, 1400
Bacda Afka Cabbirka	1" & 2"
Habka Qiyaasta	Nidaamka Miisaanka ama mitirka socodka		Mitirka socodka				Nidaamka Miisaanka ama mitirka socodka
Cabirka (mm)	170020002800	330022002800	170012002800	170017002800	170020002800	330022002800	250027003500	440027003500

Damaanadqaadyada & AdeegyadaBacda Aseptic ee Nidaamka Buuxinta Durbaanka

1. U Hogaansanaanta Badbaadada Cuntada
✓ Dhammaan sagxadaha cuntada lagala soo xiriiro: FDA/EC1935-shahaadad SUS304 birta aan lahayn
✓ Qaabka aan xiriirka ahayn: birta dahaarka leh ee IP65 lagu qiimeeyay
✓ Shaabada alaabta: FDA 21 CFR 177.2600 waafaqsan EPDM/Silikoon

2. Qiimaha Engineering Solutions
◆ TCO (Isugeynta Qiimaha Lahaanshaha) Naqshado la hagaajiyay
◆ ≤15% badbaadinta tamarta vs. bartilmaameedyada warshadaha
◆ Nashqada qaabaysan ee ≤30% kharashka balaadhinta

3. Barnaamijka Iskaashiga Farsamo
- Wajiga 1: Jilitaanka habka 3D & DFM (Nashqada Wax soo saarka) falanqaynta
- Wajiga 2: CE/PED/3-Sawirro farsamo oo waafaqsan (AutoCAD/SolidWorks)
- Wajiga 3: Xidhmada dukumeenti baruurta (IQ/OQ/PQ borotokool)

4. 360° Taageerida deegaanka
Iibinta ka hor: Adeegyada shaybaadhka falanqaynta alaabta ceeriin
✓ Hirgelinta: CIP/SOP hagaajinta socodka shaqada
✓ Iibka ka dib: algorithms dayactirka saadaalinta

5. Hirgelinta Furaha
◆ 14-maalmood wakhtiga rakibida (laga bilaabo EXW ilaa hawlgelinta)
◆ Qaybaha tababarka labada luuqadood:
- Hawlgelinta: U hoggaansanaanta GMP/HACCP
Farsamo: Aasaaska barnaamijka PLC
- Dayactirka: Maareynta Qaybaha Hadhaaga

6. Ballanqaadka Adeegga
✓ 12-bilood oo dammaanad ah (oo ay ku jiraan qaybo xidhashada)
✓ ≤4 saac oo jawaab fog ah / ≤72 saac oo taageero goobta ah
✓ Kordhinta software-ka ee cimriga (v2.0→v5.0 waafaqid)
✓ ≤3% dammaanad-dhimis ah oo leh qorshayaasha AMC

Awoodda Shirkadda

EasyReal Tech.waa soo saaraha hormuudka u ah qalabka farsamaynta khudaarta iyo khudaarta, oo bixisa xalal toosan oo ku habboon A ilaa Z, oo loogu talagalay in lagu daboolo baahiyaha gaarka ah ee macmiil kasta. Ka mid ah alaabadayada asaasiga ah, Nidaamka Buuxinta Bac-ku-Drum Aseptic wuxuu u taagan yahay midka ugu caansan. Mashiinkan ayaa kasbaday shatiyo dhawr ah waxaana si weyn ugu ammaanay macaamiisha ammaankiisa iyo isku halaynta.

Ilaa hadda, EasyReal waxay ku guulaysatay shahaadada tayada ISO9001, shahaado CE ee Yurub, iyo sharafta ganacsiga ee teknoolojiyadda sare ee gobolka-shahaadad leh. Iyada oo la kaashanayo muddada-dheer noocyada caanka ah ee caalamiga ah sida Jarmalka STEPHAN, Jarmalka RONO, iyo GEA ee Talyaaniga, waxaan samaynay in ka badan 40 qalab oo leh xuquuqo madax-bannaan oo hanti aqooneed. Alaabadayada waxaa aaminay shirkado waaweyn oo ay ku jiraan Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Caanaha, iyo in ka badan.

Maaddaama EasyReal ay sii waddo kobcinta, waxaan hadda bixinaa adeegyo dhammaystiran oo hal-joojin ah oo daboolaya wax walba laga bilaabo la-tashiga mashruuca iyo horumarinta habka qaabeynta xallinta, dhismaha, iyo taageerada iibka kadib. Waxaan bixinaa adeegyo la habeeyey oo ku habboon baahiyaha gaarka ah ee macmiil kasta, anagoo ku dadaalnayna inaan bixinno mashruucyo dhaafsiisan filashooyinka.