Mochini o Tlatsang Mokotla oa Aseptic o Featured Image

Mochini oa ho Tlatsa Mokotla oa Aseptic

Tlhaloso e Khutšoanyane:

Mochini oa ho Tlatsa Mokotla oa Aseptic ka EasyReal Tech o etselitsoe ho tlatsa lihlahisoa tsa lijo tsa metsi tse sa hloekang - joalo ka lero la litholoana tsa tlhaho, li-pulps, purees, kapa concentrates - ka mekotleng ea 200L kapa 220L ea aseptic e kentsoeng ka har'a meqomo / 1 ~ 1400L ka har'a mabokose a mangata. Sistimi ena e tsoetseng pele e netefatsa paballo ea nako e telele: lihlahisoa tsa tlhaho li lula li le ncha nako e fetang selemo lithempereichara tse tikolohong, ha mefuta e fapaneng (mohlala, lero, li-pastes, kapa purees) e lula e tsitsitse ho feta lilemo tse peli.

E loketse tlhahiso ea boleng bo phahameng ba lijo tsa metsi, mochini oa EasyReal o sebetsana le lits'ebetso tse hlokang, ho kenyeletsoa paste ea tamati, jeme ea litholoana, litlolo, le lisebelisoa tse tšoanang tsa viscous. E etselitsoe ho nepahala le ho ts'epahala, e fana ka tiiso ea sterility le botšepehi ba sehlahisoa nakong eohle ea ho tlatsa.

E ntlafalitsoe ke sehlopha sa boenjiniere sa EasyReal Tech, mochini o sebelisa lilemo tse mashome tsa boiphihlelo bo ikhethang ho thekenoloji ea ho lokisa litholoana le meroho. Bohlale bona bo netefatsa ts'ebetso e tsoetseng pele, e kopanang le litekanyetso tse thata tsa indasteri bakeng sa liphutheloana tsa aseptic le polokeho ea lijo.

Re romelle lengolo-tsoibila

Lintlha tsa Sehlahisoa

Tlhaloso

Mochini oa ho Tlatsa Mokotla oa Aseptic: Ho nepahala le ho Tšepahala bakeng sa Packaging ea Metsi a Sterile

Mochini oa ho Tlatsa Mokotla oa Aseptic ka EasyReal o etselitsoe ho tlatsa lihlahisoa tsa lijo tse metsi tse sa hloekang (mohlala, lero la litholoana, pente ea tamati, purees, jeme, tranelate) ka mekotleng ea 200L kapa 220L ka har'a meqomo/1 ~ 1400L ka har'a mabokose a mangata. E etselitsoe litlhoko tsa boleng bo holimo, mochini ona o matla o netefatsa bots'epehi ba sehlahisoa le bophelo bo atolositsoeng ba shelofo, o etsa hore e be o loketseng lisebelisoa tsa lijo tse nang le metsi tse hlokang maemo a thata a bohloeki.

Melemo ea Bohlokoa:

Paballo e Atolositsoeng: E hokahana ntle le seam le li-sterilizer tsa UHT ho theha mohala o felletseng oa ho tlatsa aseptic. Ka mor'a ho sebetsa, lero la tlhaho / li-purees li boloka bohloeki bakeng sa likhoeli tse 12+ mocheso oa tikoloho, ha lihlahisoa tse ngata (mohlala, li-pastes) li nka likhoeli tse 24+.
Precision & Versatility: E sebetsana le li-viscosity tse fapaneng le mefuta ea lihlahisoa ka ho nepahala ho tlatsa ± 0.5%.
Ts'ebetso e Sebeletsang Basebelisi: Sekirini sa ho ama se nolofalitsoeng se laola khetho ea mekotla, ho etsa sterilization, ho tlatsoa le ho tiisa.

Core Components:

Hlooho ea ho tlatsa aseptic
Sistimi ea taolo e nepahetseng
Setsi sa sterilization ea mouoane
Terei ea moea (mekotla e 1–25L)
Li-conveyor tseo u ka li khethang (rolara/ lebanta)
Foreimi e tšoarellang ea tšepe e sa hloekang

Kamoo E Sebetsang Kateng:

Khetha Mofuta oa Mokotla:Khetha liparamente ka intuitive touchscreen.
Sterilize & Itokise:Ente e ikemetseng ea mouoane e netefatsa tikoloho e hloekisitsoeng.
Tlatsa & Tiisa:Ho tlatsa ka mokhoa o nepahetseng oa volumetric le ho tiisoa ha hermetic ka phaposing e se nang tšilafalo.
Sephetho:Mekotla e feliloeng e fetisetsoa ho bolokoa kapa ho tsamaisoa.

Lisebelisoa:
E loketse lihlahisoa tsa metsi tse seng li felile tse reretsoeng lifeme tsa lijo kapa kantle ho naha, ho kenyelletsa:

Paste ea tamati le meroho e tsepamisitse maikutlo
Litholoana tsa litholoana, purees, le lihlahisoa tsa lebese
Lintho tse metsi tse nang le asiti e phahameng kapa li-viscous (mohlala, jeme, syrups)

Ke Hobane'ng ha EasyReal?
Mochini oa rona oa ho Tlatsa Mokotla oa Aseptic o kopanya othomathike ea sejoale-joale le ho tšoarella ha indasteri, ho fokotsa nako le ho netefatsa ho latela litekanyetso tsa ts'ireletso ea lijo lefatšeng ka bophara. E ts'eptjoa ke bahlahisi lefats'eng ka bophara, ke eona tharollo bakeng sa ho paka ka bongata bo boholo.

Mokotla oa Aseptic tsamaisong ea ho tlatsa meropa

aseptic bag tsamaisong ea ho tlatsa meropa

Ke mefuta efe ea litsamaiso tsa ho tlatsa mekotla ea Aseptic tse ka fanoang?

Setsebi sa Boenjiniere, Litharollo tse Tailored bakeng sa Tlhokahalo e 'ngoe le e 'ngoe ea Tlhahiso

Ho EasyReal TECH, ronasehlopha sa boenjiniere se nang le phihleloe sebetsa ka thata ho rala lisebelisoa tsa ho paka tsa aseptic ho fihlela litlhoko tse fapaneng tsa indasteri. Hore na setsi sa hau se hloka li-automation tsa lebelo le holimo kapa litlhophiso tse kopaneng, re fana ka litharollo tse entsoeng ka nepo tse tsamaellanang le tikoloho ea hau e ikhethang ea tlhahiso.

Sistimi ea ho Tlatsa ea Aseptic e ka tloahelehang:

Mechini ea Bag-in-Box & Bag-in-Bin Machines: E loketse ho paka lintho tse metsi tse hloekisitsoeng ka mefuta e fapaneng ea linkho.
Aseptic Mokotla ka har'a Drum Filling Systems: E hlophisitsoe ho latela lintlha tsa hau hantle, ho kenyelletsa:
- Li-Filler tse le 'ngoe/Habeli/Multi-Head: Eketsa tlhahiso ka katleho ka meralo ea modular.
- Compact to High-Capacity Models: Khetha ho Single-Drum Fillers kapa 4-Drum Tray Systems e sebetsang hantle sebakeng bakeng sa ts'ebetso e ngata.

Ke hobane'ng ha u sebelisana le EasyReal?

Ho Ikamahanya le maemo ka nepo: Fetola liparamente tsa mochini (lebelo, molumo, liprothokholo tsa ho thibela likokoana-hloko) hore li tsamaellane le viscosity ea sehlahisoa sa hau le litlhoko tsa sterility.
Moralo o Itokiselitseng Kamoso: Ntlafatsa kapa o atolose lits'ebetso ntle le moroallo ha litlhoko tsa tlhahiso li ntse li fetoha.
Global Complian

Sebopeho

1.Kaho e Matla
Mohaho o ka sehloohong oa tšepe ea SUS304 ea tšepe e sa hloekang e tiisa ho hanyetsa kutu le ho latela litekanyetso tsa bohloeki ba maemo a lijo.
2.Boenjiniere ba Europe Bokhabane
E kopanya theknoloji ea ho sebetsa ea Italy le litsamaiso tsa boiketsetso tsa Jeremane, tse lumellanang ka botlalo le Euro Standard EN 1672-2.
3.Tsamaiso ea Mekhahlelo e Mengata
Boholo ba Spout: 1"/2" (25mm/50mm) likhetho tse tloaelehileng
Bokhoni ba mokotla: 200L-220L mefuta e tloaelehileng (e ka tloaeleha ho tloha ho 1L ho isa ho 1400L)
4.Smart Control System
Independent Siemens S7-1200 PLC e nang le skrine ea ho ama ea HMI e nolofalletsa taolo e nepahetseng ea paramethara le ho beha leihlo ka nako ea nnete.
5.Tiiso ea ho Sterilization
Khokahano e felletseng ea SIP/CIP (libaka tse hanyetsanang le pH)
Tšireletso ea thibelo ea mouoane bakeng sa hlooho ea filler (120 ° C e tsitsitseng)
Likarolo tse tsamaeang tse tiisitsoeng ka makhetlo a mararo
6.Dual Precision Measurement
Khetho bakeng sa:
✓ Coriolis mass flowmeter (± 0.3% ho nepahala)
✓ Sistimi ea ho bekha e matla (± 5g resolution)
Moqapi oa 7.Maintenance-Optimized
Likarolo tse fetohang kapele tse se nang lisebelisoa
<30 min CIP nako ea potoloho
Lihokelo tsa Universal sehokelo
8.Leano la Karolo ea Lefatše
Litsamaiso tsa bohlokoa li kenyelletsa:
• Festo/Burkert pneumatics
• Lisensara tse kulang
• Li-gearmotor tsa Nord
• Mekhoa ea ho beha leihlo IFM
9.Katleho ea Matla
≤0.15kW · h / L tšebeliso ea matla ka mokhoa oa ho tsosolosa mocheso
10.Setifikeiti se Loketse
E lokiselitsoe esale pele bakeng sa litokomane tsa setifikeiti sa CE/PED/3-A

Lintlha tse ling tsa Compact Aseptic Filler

Mokotla oa Aseptic ho Sistimi ea ho Tlatsa Drum

Kopo

1. Juice & Concentrates
Ho sebetsa ka botlalo bakeng sa matute a NFC (Eseng ho Concentrate) le 65°Brix+ concentrates.

2. Puree Solutions
Litholoana tse nang le li-homogenized purees/meroho tse nang le ≤2% pulp sedimentation, tse tsamaellanang le 8°-32°Brix ranges.

3. Ho peista & Jam Systems
Ts'ebetso e phahameng ea ho kuta bakeng sa boholo ba likaroloana ≤2mm, e loketseng lihlahisoa tsa viscosity tsa 40 ° -85 ° Brix.

4. Letoto la Metsi a Kokonate
Aseptic ho tlatsa bakeng sa metsi a hlakileng a kokonate (pH 5.0-6.5) le 3:1 concentrate variants.

5. Litlhapi tsa Kokonate
Emulsification e tsitsitseng bakeng sa:
✓ Lebese la kokonate (18-24% ea mafura)
✓ Setlolo sa kokonate (25-35% ea mafura)

6. Boikhethelo ba Metsi a Asiti
- Low-acid (pH ≥4.6): Mekhoa e meng ea lebese, liprotheine tsa limela
- Asiti e phahameng (pH ≤4.6): tee ea RTD, lino tse lomositsoeng

7. Likopo tsa Sirapo
Precision dosing bakeng sa:
✓ Li-syrups tse bonolo (karolelano ea 1:1)
✓ Li-syrups tse nang le tatso e monate (0.5-2.0% ea tatso)

8. Sopho & Broth Lines
Ho kopanya mekhahlelo e mengata bakeng sa:
◆ Sopho e entsoeng ka tranelate (≤12% mafura)
◆ Li-consommes tse hlakileng (≤0.5% turbidity)
◆ Sopho e entsoeng ka likaroloana (≤15mm likotoana)

Mekhahlelo

Lebitso	Hlooho e le 'ngoe Aseptic Bag ho Drum Filling System	Hlooho e 'meli ea Aseptic Bag ho Drum Filling System	Mokotla ka lebokoseng Hlooho e le 'ngoe ea Aseptic Filler	Mokotla ka lebokoseng la Double Head Aseptic Filler	BIB & BID Hlooho e le 'ngoe ea Aseptic mokotla oa ho Tlatsa Mochini	BIB & BID Mochini o tlatsang hlooho ea aseptic habeli	BID & BIC Hlooho e le 'ngoe ea Aseptic fluid Filling Machine	BID & BIC Mochini o tlatsang hlooho ea Aseptic fluid
Mohlala	AF1S	AF1D	AF2S	AF2D	AF3S	AF3D	AF4S	AF4D
Mofuta oa Mokotla	BID		BIB		BIB & BID		BID & BIC
Bokhoni (t/h)	ho fihlela ho 6	ho fihlela ho 12	ho fihlela ho 3	ho fihlela ho 5	ho fihlela ho 12	ho fihlela ho 12	ho fihlela ho 12	ho fihlela ho 12
Matla (Kw)	1	2	1	2	4.5	9	4.5	9
Tšebeliso ea Mouoane (kg/h)	0.6-0.8 Mpa≈50(Hlooho e le 'ngoe)/≈100(Hlooho e habeli)
Tšebeliso ea Moea (m³/h)	0.6-0.8 Mpa≈0.04(Hlooho e le 'ngoe)/≈0.06(Hlooho e habeli)
Boholo ba Mokotla (Lithara)	200, 220		1 ho isa ho 25		1 ho isa ho 220		200, 220, 1000, 1400
Boholo ba Molomo oa Mokotla	1" & 2"
Mokhoa oa ho lekanya	Weigh System kapa Flow Meter		Phallo Meter				Weigh System kapa Flow Meter
Boemo (mm)	170020002800	330022002800	170012002800	170017002800	170020002800	330022002800	250027003500	440027003500

Litiisetso le Litšebeletso tsaMokotla oa Aseptic ho Sistimi ea ho Tlatsa Drum

1. Ho Latela Tšireletso ea Lijo
✓ Libaka tsohle tse amanang le lijo: FDA/EC1935-Setifikeiti sa SUS304 tšepe e sa jeleng.
✓ Moralo o sa amaneng le batho: tšepe e koahetsoeng ka phofo e lekantsoeng ka IP65
✓ Lisebelisoa tsa tiiso: FDA 21 CFR 177.2600 e lumellanang le EPDM/Silicone

2. Litharollo tsa Boenjiniere ba Bohlokoa
◆ TCO (Kakaretso ea Litšenyehelo Tsa Botho)) meralo e ntlafalitsoeng
◆ ≤15% ho boloka matla khahlanong le litekanyetso tsa indasteri
◆ Mehaho ea modular bakeng sa ≤30% litšenyehelo tsa ho atolosa

3. Lenaneo la Tšebelisano ea Theknoloji
- Mokhahlelo oa 1: 3D ketsiso ea ts'ebetso le DFM (Moetso oa Tlhahiso)
- Mokhahlelo oa 2: CE/PED/3-A metako e lumellanang le mochini (AutoCAD/SolidWorks)
- Mokhahlelo oa 3: Sephutheloana sa litokomane tsa FAT (IQ / OQ / PQ protocol)

4. 360° Tšehetso ea Ecosystem
✓ Ho rekisa esale pele: Litšebeletso tsa laboratori tsa tlhahlobo ea thepa e tala
✓ Ts'ebetsong: Ts'ebetso ea ts'ebetso ea CIP/SOP
✓ Ho rekisa ka mor'a: Li-algorithms tsa ho lokisa esale pele

5. Phethahatso ea Turnkey
◆ Kemiso ea nako ea ho kenya matsatsi a 14 (ho tloha ho EXW ho ea ho komisi)
◆ Li-module tsa koetliso ea lipuo tse peli:
- Ts'ebetso: Ho lumellana ha GMP/HACCP
- Botekgeniki: Metheo ea mananeo a PLC
- Tlhokomelo: Tsamaiso ea likarolo tse ling

6. Boitlamo ba Tšebeletso
✓ Tiisetso e felletseng ea likhoeli tse 12 (ho kenyeletsoa le likarolo tsa liaparo)
✓ ≤4hr karabelo e hole / ≤72hrs tšehetso sebakeng
✓ Lintlafatso tsa software ea bophelo bohle (v2.0→v5.0 e lumellana)
✓ ≤3% tiisetso ea nako ea ho theoha ka merero ea AMC

Matla a Khampani

EasyReal Tech.ke moetsi ea etelletseng pele oa lisebelisoa tsa ho lokisa litholoana le meroho, o fana ka tharollo ea li-turnkey ho tloha ho A ho ea ho Z, e etselitsoeng ho fihlela litlhoko tse ikhethileng tsa moreki e mong le e mong. Har'a lihlahisoa tsa rona tsa mantlha, Aseptic Bag-in-Drum Filling System e hlahella e le eona e tsebahalang haholo. Mochine ona o fumane litokelo tse ngata tsa litokelo tsa molao 'me o rorisoa haholo ke bareki bakeng sa polokeho le botšepehi ba oona.

Ho fihlela joale, EasyReal e se e fihletse setifikeiti sa boleng ba ISO9001, setifikeiti sa European CE, le tlotla e tsebahalang ea Khoebo ea Theknoloji e Phahameng ea Naha. Ka tšebelisano-'moho ea nako e telele le lihlahisoa tse tsebahalang lefatšeng ka bophara tse kang STEPHAN ea Jeremane, RONO ea Jeremane le GEA ea Italy, re thehile lisebelisoa tse fetang 40 tse nang le litokelo tse ikemetseng tsa thepa ea mahlale. Lihlahisoa tsa rona li tšepiloe ke likoporasi tse kholo tse kenyeletsang Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, le tse ling.

Ha EasyReal e ntse e tsoela pele ho fetoha, joale re fana ka lits'ebeletso tse felletseng tse koahelang ntho e 'ngoe le e' ngoe ho tloha lipuisanong tsa morero le nts'etsopele ea ts'ebetso ho isa ho moralo oa tharollo, kaho le ts'ehetso ea kamora thekiso. Re fana ka lits'ebeletso tse ikhethileng tse lumellanang le litlhoko tse ikhethang tsa moreki e mong le e mong, re leka ka matla ho fana ka merero e fetang tebello.