Umatshini wokuzalisa ingxowa ye-Aseptic eFakelwe umfanekiso

Umatshini wokuzalisa i-Aseptic Bag

Inkcazelo emfutshane:

I-Aseptic Bag Filling Machine yi-EasyReal Tech yenzelwe ukuzalisa imveliso yokutya yolwelo eyinyumba-efana nejusi yeziqhamo zendalo, i-pulps, purees, okanye i-concentrate-kwii-200L okanye i-220L iingxowa ze-aseptic ezigcinwe ngaphakathi kwe-drums / 1 ~ 1400L ngaphakathi kweebhokisi ezininzi. Le nkqubo iphucukileyo iqinisekisa ukugcinwa kwexesha elide: iimveliso zendalo zigcina ubutsha kangangonyaka omnye kumaqondo obushushu akwindawo engqongileyo, ngelixa izinto ezahlukeneyo ezigxininisiweyo (umz., iijusi, iipasti, okanye iipurees) zihlala zizinzile ngaphezulu kweminyaka emibini.

Ilungele ukuveliswa kokutya kolwelo oluphezulu, umatshini we-EasyReal uphatha izicelo ezifunwayo, kubandakanya i-tomato paste, ijam yeziqhamo, iikhrimu, kunye nezinto ezifanayo ze-viscous. Yenzelwe ukuchaneka kunye nokuthembeka, iqinisekisa ubunyumba kunye nokuthembeka kwemveliso kuyo yonke inkqubo yokuzalisa.

Iphuhliswe liqela lobunjineli be-EasyReal Tech, umatshini usebenzisa amashumi eminyaka amava akhethekileyo kwitekhnoloji yokulungisa iziqhamo kunye nemifuno. Ubuchwephesha buqinisekisa ukusebenza okugqwesileyo, ukuhlangabezana nemigangatho engqongqo yeshishini lokupakishwa kwe-aseptic kunye nokhuseleko lokutya.

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

Inkcazo

Umatshini wokuzalisa i-Aseptic Bag: Ukuchaneka kunye nokuthembeka kwi-Sterile Liquid Packaging

Umatshini wokuzalisa i-Aseptic Bag ngu-EasyReal wenzelwe ukuzalisa imveliso yokutya yolwelo eyinyumba (umzekelo, iijusi zeziqhamo, i-tomato intlama, i-purees, i-jam, i-cream) kwi-200L okanye i-220L yeengxowa ze-aseptic ngaphakathi kwe-drums / 1 ~ 1400L ngaphakathi kweebhokisi ezininzi. Uyilelwe iimfuno ezikumgangatho ophezulu, lo matshini womelele uqinisekisa ingqibelelo yemveliso kunye nobomi obandisiweyo beshelufu, ubenza ukuba balungele izinto ezibuthathaka zokutya ezingamanzi ezifuna imigangatho engqongqo yococeko.

IziNzuzo eziPhambili:

Ukugcinwa okwandisiweyo: Idibanisa ngokungenamthungo kunye ne-UHT sterilizers ukwenza umgca wokuzalisa i-aseptic epheleleyo. Emva kokulungiswa, iijusi zendalo/iipuree zigcina ubutsha kangangeenyanga ezili-12+ kumaqondo obushushu akwindawo engqongileyo, ngelixa iimveliso ezigxininisiweyo (umzekelo, iintlama) zihlala iinyanga ezingama-24+.
Ukuchaneka kunye noKuguquguquka: Iphatha ii-viscosity ezahlukeneyo kunye neentlobo zemveliso kunye ne-± 0.5% yokuchaneka kokuzaliswa.
Umsebenzi oLungeneyo nguMsebenzisi: Isikrini esichukumisayo esenziwe lula silawula ukukhetha ibhegi, ukuvala inzala, ukuzaliswa kunye nokutywinwa.

Amacandelo Angundoqo:

Intloko yokuzalisa iAseptic
Inkqubo yokulawula echanekileyo
Iyunithi yokuvala umphunga
Itreyi yomoya (iingxowa eziyi-1–25L)
Izihambisi ezilungele wena (irola/ibhanti)
Isakhelo esomeleleyo sensimbi engenasici

Ingaba isebenza kanjani:

Khetha Uhlobo Lwengxowa:Khetha iiparameters usebenzisa i-intuitive touchscreen.
Sterilize & Lungisa:Isitofu esizisebenzelayo somphunga siqinisekisa ubume bemekobume.
Gcwalisa kwaye utywine:Ukuzaliswa kwe-volumetric ngokuchanekileyo kunye nokutywinwa kwe-hermetic kwigumbi elingenalo ungcoliseko.
Isiphumo:Iingxowa ezigqityiweyo zihanjiswa ukuze zigcinwe okanye zithuthwe.

Usetyenziso:
Ilungele imveliso yolwelo esele igqitywe isiqingatha emiselwe imveliso yokutya okanye kumazwe angaphandle, kuquka:

I-tomato intlama kunye nemifuno igxininise
Iimpuphu zeziqhamo, iipurees, kunye neemveliso zobisi
Ulwelo oluneasidi ephezulu okanye ulwelo lwe-viscous (umzekelo, iijam, iisyrups)

Kutheni i-EasyReal?
Umatshini wethu wokuzalisa i-Aseptic Bag udibanisa i-automation egqwesileyo kunye nokuqina kweshishini, ukunciphisa ixesha lokuphumla kunye nokuqinisekisa ukuthotyelwa kwemigangatho yokhuseleko lokutya kwihlabathi. Ithenjwe ngabavelisi kwihlabathi liphela, sisisombululo esingenazintsholongwane, esinevolumu enkulu.

Ibhegi ye-Aseptic kwinkqubo yokuzalisa igubu

Zeziphi iintlobo zeenkqubo zokuzalisa ingxowa ye-Aseptic ezinokubonelelwa?

Ubunjineli beNgcali, izisombululo ezilungiselelweyo kuyo yonke iMfuno yeMveliso

Kwi-EasyReal TECH, yethuiqela lobunjineli abanamavaigxile ekuyileni iinkqubo zokupakisha zeaseptic eziguquguqukayo ukuhlangabezana neemfuno ezahlukeneyo zamashishini. Nokuba indawo yakho ifuna i-automation enesantya esiphezulu okanye ulungelelwaniso olubambeneyo, sinikezela ngezisombululo ezichanekileyo ezilungelelaniswe nemeko yakho yemveliso ekhethekileyo.

Iinkqubo zokuzalisa i-Aseptic enokwenzeka:

Isingxobo-kwiBhokisi kunye noomatshini beBag-in-Bin: Ilungele ukupakishwa okubhetyebhetye kolwelo olungenazintsholongwane kwiifomathi zesikhongozeli ezahlukeneyo.
Ibhegi ye-Aseptic kwiiNkqubo zokuzalisa iDrum: Iqwalaselwe ngokweenkcukacha zakho, kuquka:
- Umntu omnye/aBabini/abaNxibeleli-zininzi beNtloko: Ukulinganisa umthamo ngokufanelekileyo kunye noyilo lweemodyuli.
- I-Compact ukuya kwiiModeli zoMgangatho oPhezulu: Khetha kwiziQithi zeDrum eziNye okanye iSistim yeTreyi yeDrum ene-4 esebenza kakuhle kwimisebenzi emininzi.

Kutheni usebenzisana ne-EasyReal?

Ukuguquguquka okuchanekileyo: Lungisa iiparamitha zoomatshini (isantya, umthamo, iiprothokholi zokuvala inzala) ukuze zihambelane ne-viscosity yemveliso yakho kunye neemfuno zokungavunwa.
Uyilo oluLungele ikamva: Phucula okanye wandise iinkqubo ngaphandle komthungo njengoko iimfuno zemveliso ziguquka.
Ukuthobela iGlobal

Uphawu

1.Ulwakhiwo oluqinileyo
Isakhiwo esiphambili se-SUS304 yentsimbi engenasici siqinisekisa ukuxhathisa ukubola kunye nokuthotyelwa kwemigangatho yococeko lokutya.
2.UbuNjineli baseYurophu obuGqwesileyo
Idibanisa iteknoloji ye-Italian processing kunye ne-automation systems yaseJamani, ihambelana ngokupheleleyo ne-Euro Standard EN 1672-2.
3.Ukuhambelana kweZikali ezininzi
Ubungakanani beSpout: 1"/2" (25mm/50mm) iinketho eziqhelekileyo
Umthamo webhegi: 200L-220L imodeli eqhelekileyo (Customizable ukusuka 1L ukuya 1400L)
4.Smart Control System
I-Siemens S7-1200 PLC ezimeleyo ene-HMI touchscreen yenza ukuba ulawulo lweparamitha oluchanekileyo kunye nokubeka iliso ngexesha lokwenyani.
5.Isiqinisekiso sokuvala inzala
Indibaniselwano ye-SIP/CIP epheleleyo (imiphezulu ekwaziyo ukumelana ne-pH)
Ukukhuselwa komqobo womphunga kwintloko yesihluzi (120°C izinzileyo)
Izinto ezihambayo ezitywinwe kathathu
6.Umlinganiselo wokuChaneka kabini
Ukhetho lwe:
✓ I-Coriolis mass flowmeter (±0.3% ukuchaneka)
✓ Isixokelelwano sokuweyisha esinamandla (±5g isisombululo)
7.Uyilo-loLulungisiweyo loyilo
Izixhobo ezisimahla zokutshintsha ngokukhawuleza
<30 min CIP ixesha lomjikelo
Ujongano lwesinxibelelanisi sendalo yonke
8.Global Component Strategy
Iisistim ezibalulekileyo zibandakanya:
• I-Festo/Burkert pneumatics
• ABAVAMVA ABAGULAYO
• Iimotor zeNord
• Iimodyuli zokubeka iliso ze-IFM
9.Ubuchule boMbane
≤0.15kW · h/L ukusetyenziswa kwamandla ngenkqubo yokubuyisela ubushushu
10.Isiqinisekiso Silungile
Ilungiselelwe kwangaphambili kwi-CE/PED/3-A uxwebhu lwesiqinisekiso

Iinkcukacha ezingakumbi zeCompact Aseptic Filler

Ibhegi ye-Aseptic kwiNkqubo yokuzalisa iDrum

Isicelo

1. Ijusi & Izigxina
Ukusetyenzwa kwe-spectrum epheleleyo yeejusi ze-NFC (Akusuki kwi-Concentrate) kunye ne-65°Brix+ igxile.

2. Izisombululo ezicocekileyo
Iziqhamo/iipurees zemifuno ezine-≤2% yentlenga yentlama, iyahambelana noluhlu lwe-8°-32°Brix.

3. Cola kunye neeNkqubo zeJam
I-high-shear processing for particle sizes ≤2mm, ilungele i-40 ° -85 ° imveliso ye-viscosity yeBrix.

4. Coconut Water Series
Ukuzaliswa kwe-Aseptic yamanzi e-coconut ecacileyo (pH 5.0-6.5) kunye ne-3: i-1 concentrate variants.

5. Coconut Derivatives
emulsification ezinzileyo ukwenzela:
✓ Ubisi lwekhokhonathi (18-24% umxholo wamafutha)
✓ Coconut cream (25-35% umxholo wamafutha)

6. UbuNgcali boLwelo oluneAcidic
- I-acid ephantsi (pH ≥4.6): Iindlela zobisi, iiprotheni zezityalo
- I-asidi ephezulu (pH ≤4.6): iti yeRTD, iziselo ezivundisiweyo

7. Izicelo zesiraphu
Idosi echanekileyo ye:
✓ Iisyrups ezilula (1:1 ratio)
✓ Iisyrups ezinencasa (0.5-2.0% yomthwalo wencasa)

8. Imigca yeSuphu & Umhluzi
Ukudibanisa izigaba ezininzi ze:
◆ Iisuphu zeCream (≤12%)
◆ Sula ii-consommes (≤0.5% turbidity)
◆ Iisuphu ezixubileyo (≤15mm amaqhekeza)

Iiparamitha

Igama	Intloko enye Ingxowa ye-Aseptic kwiNkqubo yokuzalisa iDrum	Intloko kabini isingxobo se-Aseptic kwiNkqubo yokuzalisa iDrum	Ibhegi kwibhokisi Intloko enye iAseptic Filler	Ibhegi kwibhokisi kabini intloko Aseptic Filler	IBHAYIBHILE & BID Intloko enye Aseptic bag yokuzalisa Machine	IBHAYIBHILE & BID Intloko ephindwe kabini ibhegi yokuzalisa umatshini wokuzalisa	I-BID & BIC Intloko enye i-Aseptic liquid Filling Machine	I-BID & BIC Intloko ephindwe kabini ye-Aseptic liquid Filling Machine
Umzekelo	AF1S	AF1D	AF2S	AF2D	AF3S	AF3D	AF4S	AF4D
Uhlobo lwebhegi	IBHID		IBHAYIBHILE		I-BIB & BID		I-BID & BIC
Umthamo (t/h)	ukuya kuthi ga kwi6	ukuya kuthi ga kwi-12	ukuya kuthi ga kwi-3	ukuya kuthi ga kwi5	ukuya kuthi ga kwi-12	ukuya kuthi ga kwi-12	ukuya kuthi ga kwi-12	ukuya kuthi ga kwi-12
Amandla (Kw)	1	2	1	2	4.5	9	4.5	9
Ukusetyenziswa komphunga (kg/h)	0.6-0.8 Mpa≈50(Intloko enye)/≈100(Intloko ephindwe kabini)
Ukusetyenziswa koMoya (m³/h)	0.6-0.8 Mpa≈0.04(Intloko enye)/≈0.06(Intloko ephindwe kabini)
Ubungakanani bebhegi (Ilitha)	200, 220		1 ukuya kuma-25		1 ukuya ku-220		200, 220, 1000, 1400
Ubungakanani bengxowa yoMlomo	1" kunye no-2"
Indlela yokulinganisa	Inkqubo yokuWayisha okanye i-Flow meter		Imitha yokuhamba				Inkqubo yokuWayisha okanye i-Flow meter
Ubungakanani (mm)	170020002800	330022002800	170012002800	170017002800	170020002800	330022002800	250027003500	440027003500

Iziqinisekiso kunye neeNkonzo zeIbhegi ye-Aseptic kwiNkqubo yokuzalisa iDrum

1. Ukuthotyelwa koKhuseleko lokutya
✓ Zonke iindawo zoqhagamshelwano zokutya: I-FDA/EC1935-eqinisekisiweyo ye-SUS304 yentsimbi engatyiwayo
✓ Isikhokelo esingaqhagamshelwanga: IP65-rated powder-coated steel steel
✓ Imathiriyeli yokutywina: I-FDA 21 CFR 177.2600 ihambelana ne-EPDM/Silicone

2. Izisombululo zobuNjineli bexabiso
◆ I-TCO (iiNdleko zizonke zoBunini) eziphuculweyo zoyilo
◆ ≤15% ukonga amandla ngokuchasene nemigangatho yoshishino
◆ Uyilo lwemodyuli ye-≤30% yeendleko zokwandiswa

3. Inkqubo yeNtsebenziswano yobuGcisa
-Inqanaba loku-1: Ukulinganisa inkqubo ye-3D kunye ne-DFM (uYilo lweMveliso) uhlalutyo
-Isigaba 2: CE/PED/3-A imizobo ehambelanayo yomatshini (AutoCAD/SolidWorks)
-Inqanaba lesi-3: iphakheji yamaxwebhu eFAT (iiprothokholi ze-IQ/OQ/PQ)

4. 360° Inkxaso ye-Ecosystem
✓ Iintengiso zangaphambili: Iinkonzo zelebhu zohlalutyo lwemathiriyeli ekrwada
✓ Ukuphunyezwa: CIP/SOP ukuqhubela phambili komsebenzi
✓ Ukuthengiswa kwasemva: Ii-algorithms zogcino oluqikelelweyo

5. Ukuphunyezwa kwe-Turnkey
◆ Uluhlu lwexesha lofakelo lweentsuku ezili-14 (ukusuka kwi-EXW ukuya kugunyaziso)
◆ Iimodyuli zoqeqesho kwiilwimi ezimbini:
-Ukusebenza: ukuthotyelwa kwe-GMP/HACCP
- Ubuchwephesha: iziseko zeprogram ye-PLC
- Ugcino: Ulawulo lwezahlulo

6. UkuZibophelela ngeNkonzo
✓ Iwaranti ebanzi yeenyanga ezili-12 (kuquka iindawo zokunxiba)
✓ ≤4hr impendulo ekude / ≤72hrs inkxaso kwindawo
✓ Uhlaziyo lwesoftware ubomi bonke (v2.0→ v5.0 iyahambelana)
✓ ≤3% isiqinisekiso sexesha lokuphumla kunye nezicwangciso ze-AMC

Amandla eNkampani

EasyReal Tech.ngumvelisi ohamba phambili wezixhobo zomgca wokucwangcisa iziqhamo kunye nemifuno, enikezela ngezisombululo ezilungelelanisiweyo ukusuka ku-A ukuya ku-Z, eziyilelwe ukuhlangabezana neemfuno ezithile zomxhasi ngamnye. Phakathi kweemveliso zethu eziphambili, i-Aseptic Bag-in-Drum Filling System ivelele njengeyona idumileyo. Lo matshini ufumene amalungelo awodwa omenzi wechiza kwaye udunyiswa ngokubanzi ngabathengi ngokhuseleko nokuthembeka kwawo.

Ukuza kuthi ga ngoku, i-EasyReal iphumelele isiqinisekiso somgangatho we-ISO9001, isatifikethi se-CE yaseYurophu, kunye newonga loShishino loShishino olukumgangatho ophezulu oluqinisekisiweyo lukaRhulumente. Ngentsebenziswano yexesha elide kunye neebrendi ezaziwayo kumazwe ngamazwe ezifana ne-STEPHAN yaseJamani, i-RONO yaseJamani, kunye ne-GEA yase-Italiya, siye saphuhlisa izixhobo zezixhobo ezingaphezulu kwama-40 ezinamalungelo azimeleyo epropathi yomgangatho ophezulu wokuqonda. Iimveliso zethu zithenjiwe ngamaqumrhu amakhulu aquka iQela leYili, iQela le-Ting Hsin, iShishini likaMongameli we-Uni, iQela leThemba elitsha, iPepsi, iMyday Dairy, nokunye.

Njengoko i-EasyReal iqhubeka nokuvela, ngoku sinikezela ngeenkonzo ezibanzi zokumisa enye ezigubungela yonke into ukusuka ekudibaneni kweprojekthi kunye nophuhliso lwenkqubo ukuya kuyilo lwesisombululo, ukwakhiwa, kunye nenkxaso emva kokuthengisa. Sinikezela ngeenkonzo ezilungelelanisiweyo ezilungiselelwe iimfuno ezizodwa zomthengi ngamnye, sizama ukuhambisa iiprojekthi ezigqithisa oko bekulindelwe.