Umshini Wokugcwalisa Isikhwama Se-Aseptic

Incazelo emfushane:

Umshini Wokugcwalisa Isikhwama Se-Aseptic owenziwe yi-EasyReal Tech uklanyelwe ukugcwalisa imikhiqizo yokudla ewuketshezi eyinyumba—njengamajusi ezithelo zemvelo, ama-pulps, ama-purees, noma agxile—ezikhwama ezingu-200L noma ezingu-220L ze-aseptic ezigcinwe ngaphakathi kwezigubhu/1~1400L ngaphakathi kwamabhokisi ayinqwaba. Lolu hlelo oluthuthukisiwe luqinisekisa ukulondolozwa kwesikhathi eside: imikhiqizo yemvelo igcina ubusha isikhathi esingaphezu konyaka owodwa emazingeni okushisa asendaweni, kuyilapho okuhlukile okugxilile (isb., amajusi, okunamathiselwe, noma okuhlanzekile) kuhlala kuzinzile ngaphezu kweminyaka emibili.

Ilungele ukukhiqizwa kokudla okuwuketshezi kwekhwalithi ephezulu, umshini we-EasyReal uphatha izinhlelo zokusebenza ezinzima, okuhlanganisa unamathisele utamatisi, ojamu bezithelo, okhilimu, nezinto ezifanayo ze-viscous. Iklanyelwe ukunemba nokuthembeka, iqinisekisa ubunyumba kanye nobuqotho bomkhiqizo kuyo yonke inqubo yokugcwalisa.

Ithuthukiswe ithimba lonjiniyela le-EasyReal Tech, umshini usebenzisa amashumi eminyaka okuhlangenwe nakho okukhethekile kubuchwepheshe bokucubungula izithelo nemifino. Lobu buchwepheshe buqinisekisa ukusebenza okuseqophelweni eliphezulu, ukuhlangabezana namazinga aqinile embonini wokupakishwa kwe-aseptic nokuphepha kokudla.

Thumela i-imeyili kithi

Imininingwane Yomkhiqizo

Incazelo

Umshini Wokugcwalisa Isikhwama Se-Aseptic: Ukunemba Nokuthembeka Kokupakishwa Kwe-Sterile Liquid

Umshini Wokugcwalisa Isikhwama Se-Aseptic owenziwe ngu-EasyReal wenzelwe ukugcwalisa imikhiqizo yokudla ewuketshezi eyinyumba (isb., amajusi wezithelo, unamathisele utamatisi, ama-purees, ujamu, ukhilimu) ube yizikhwama ezingu-200L noma ezingu-220L ze-aseptic ngaphakathi kwezigubhu/1~1400L ngaphakathi kwamabhokisi enqwaba. Idizayinelwe izimfuno zekhwalithi ephezulu, lo mshini oqinile uqinisekisa ubuqotho bomkhiqizo nempilo yeshelufu enwetshiwe, iwenze ilungele izinto ezibucayi zokudla eziwuketshezi ezidinga izindinganiso eziqinile zenhlanzeko.

Izinzuzo Eziyinhloko:

Ukulondolozwa Okunwetshiwe: Kuhlanganisa ngaphandle komthungo nezibulala-magciwane ze-UHT ukwenza umugqa wokugcwalisa we-aseptic ophelele. Ngemuva kokucubungula, amajusi emvelo/amapuree agcina ubusha izinyanga eziyi-12+ emazingeni okushisa asendaweni, kuyilapho imikhiqizo egxilile (isb., okunamathiselwe) ihlala izinyanga ezingama-24+.
Ukunemba Nokuguquguquka: Iphatha ama-viscosity ahlukahlukene nezinhlobo zomkhiqizo ngokunemba kokugcwalisa okungu-±0.5%.
Ukusebenza Okulungele Umsebenzisi: Isikrini esithintwayo esenziwe lula silawula ukukhethwa kwezikhwama, ukuvala inzalo, ukugcwaliswa, nokuvala.

Izingxenye ezibalulekile:

Ikhanda eligcwalisa i-Aseptic
Uhlelo lokulawula ukunemba
Iyunithi yokuvala inzalo
Ithreyi le-pneumatic (izikhwama ezingu-1–25L)
Amaconveyor enziwe ngendlela oyifisayo (irola/ibhande)
Uhlaka lwensimbi engagqwali oluqinile

Indlela Esebenza Ngayo:

Khetha Uhlobo Lwesikhwama:Khetha amapharamitha ngesikrini esithintwayo esinembile.
Nzalisa futhi ulungiselele:Umjovo wesitimu ozenzakalelayo uqinisekisa indawo engenalutho.
Gcwalisa futhi uvale:Ukugcwaliswa kwe-volumetric okunembile nokuvala uphawu kwe-hermetic ekamelweni elingangcoliswa.
Okukhiphayo:Izikhwama eziqediwe zihanjiswa ukuze zigcinwe noma zithuthwe.

Izicelo:
Ilungele imikhiqizo yoketshezi eqedwe kancane eyenzelwe izimboni zokudla noma ukuthekelisa, okuhlanganisa:

Utamatisi unama & imifino igxile
Ama-pulps ezithelo, ama-puree, nemikhiqizo yobisi
Uketshezi olune-asidi ephezulu noma i-viscous (isb., ujamu, ama-syrups)

Kungani EasyReal?
Umshini wethu wokugcwalisa isikhwama se-Aseptic uhlanganisa i-automation esezingeni eliphezulu nokuqina kwezimboni, ukunciphisa isikhathi sokuphumula kanye nokuqinisekisa ukuthobelana namazinga okuphepha kokudla emhlabeni jikelele. Ithenjwa abakhiqizi emhlabeni wonke, iyisixazululo sokupakisha okuyinyumba, nevolumu enkulu.

Isikhwama se-Aseptic ohlelweni lokugcwalisa izigubhu

Yiziphi izinhlobo zezinhlelo zokugcwalisa izikhwama ze-Aseptic ezinganikezwa?

Ubunjiniyela Bobungcweti, Izixazululo Ezihlanganisiwe Zaso Sonke Isidingo Sokukhiqiza

Kwa-EasyReal TECH, yethuithimba lobunjiniyela abanolwaziigxile ekuklameni amasistimu wokupakisha ase-aseptic aguquguqukayo ukuze ahlangabezane nezidingo ezahlukahlukene zezimboni. Kungakhathaliseki ukuthi indawo yakho idinga okuzenzakalelayo kwesivinini esiphezulu noma ukulungiselelwa okuhlangene, siletha izixazululo ezinobunjiniyela obunembayo ezihambisana nendawo yakho yokukhiqiza eyingqayizivele.

Amasistimu okugcwalisa i-Aseptic enziwe ngokwezifiso:

I-Bag-in-Box kanye nemishini ye-Bag-in-Bin: Ilungele ukupakishwa okuguquguqukayo koketshezi oluyinyumba kumafomethi esiqukathi ahlukahlukene.
Isikhwama se-Aseptic ku-Drum Filling Systems: Ilungiselelwe ukuthi ihambisane nemininingwane yakho ngqo, okuhlanganisa:
- Ama-Single/Double/Multi-Head Fillers: Kala ukusebenza kahle ngamadizayini ama-modular.
- Ihambisana namamodeli Anamandla Aphezulu: Khetha kuma-Single-Drum Fillers noma ama-4-Drum Tray Systems asebenza kahle esikhaleni ukuze asetshenziswe ngobuningi.

Kungani Usebenzisana ne-EasyReal?

Ukuzivumelanisa nezimo Okunembayo: Lungisa amapharamitha omshini (isivinini, ivolumu, amaphrothokholi okubulala amagciwane) ukuze afane ne-viscosity yomkhiqizo wakho kanye nezidingo zobunyumba.
Idizayini Elungele Ikusasa: Thuthukisa noma wandise amasistimu ngaphandle komthungo njengoba izidingo zokukhiqiza zishintsha.
I-Global Complian

Isici

1.Robust Construction
Isakhiwo esikhulu sensimbi engagqwali ye-Premium SUS304 siqinisekisa ukumelana nokugqwala nokuhambisana nezindinganiso zenhlanzeko yezinga lokudla.
2.I-European Engineering Excellence
Ihlanganisa ubuchwepheshe bokucubungula base-Italy nezinhlelo ezishintshayo zaseJalimane, ezihambisana ngokugcwele ne-Euro Standard EN 1672-2.
3.Ukuhambisana Kwezilinganiso Eziningi
Osayizi be-spout: 1"/2" (25mm/50mm) izinketho ezijwayelekile
Umthamo wesikhwama: 200L-220L amamodeli ajwayelekile (ungenziwa ngokwezifiso ukusuka ku-1L kuye ku-1400L)
4.Smart Control System
I-Siemens S7-1200 PLC ezimele enesikrini esithintwayo se-HMI inika amandla ukulawulwa kwepharamitha okunembe nokuqapha kwesikhathi sangempela.
5.Isiqiniseko Sokwenziwa Kwenzalo
Ukuhlanganiswa okuphelele kwe-SIP/CIP (izindawo ezimelana ne-pH)
Ukuvikelwa kwesithiyo se-Steam sekhanda lokugcwalisa (120°C kusekelwe)
Izingxenye ezihambayo ezivalwe kathathu
6.Ukulinganisa Ukunemba Okubili
Inketho yokuthi:
✓ I-Coriolis mass flowmeter (±0.3% ukunemba)
✓ Isistimu yesisindo esinamandla (±5g ukulungiswa)
7.Idizayini Elungiselelwe Ukunakekela
Izingxenye zokushintsha okusheshayo ezingenamathuluzi
<30 amaminithi we-CIP isikhathi somjikelezo
Izixhumanisi ze-Universal connector
8.Isu Lengxenye Yomhlaba Wonke
Isici samasistimu abalulekile:
• I-Festo/Burkert pneumatics
• Izinzwa ZOKUGULA
• Ama-gearmotor aseNord
• Amamojula okuqapha e-IFM
9.Energy Efficiency
≤0.15kW·h/L ukusetshenziswa kwamandla ngesistimu yokutakula ukushisa
10.Isitifiketi Silungile
Ilungiselelwe kusengaphambili idokhumenti yesitifiketi se-CE/PED/3-A

Imininingwane eminingi ye-Compact Aseptic Filler

Isikhwama se-Aseptic Kuhlelo Lokugcwalisa Isigubhu

Isicelo

1. Ijusi & Igxila
Ukucutshungulwa okugcwele kwe-spectrum yamajusi e-NFC (Hhayi Kusukela ku-Concentrate) kanye ne-65°Brix+ concentrates.

2. Izixazululo Ezihlanzekile
Isithelo/ama-puree emifino ahlanganiswe ne-homogenized ano-≤2% we-pulp sedimentation, ahambisana nobubanzi buka-8°-32°Brix.

3. Namathisela & Jam Systems
Ukucutshungulwa kokushefa okuphezulu kosayizi bezinhlayiyana ≤2mm, kulungele imikhiqizo ye-viscosity engu-40°-85°Brix.

4. Coconut Water Series
Ukugcwaliswa kwe-aseptic emanzini acacile kakhukhunathi (pH 5.0-6.5) kanye no-3:1 we-concentrate variants.

5. I-Coconut Derivatives
Ukwenziwa kwe-emulsification okuzinzile kwe:
✓ Ubisi lukakhukhunathi (okuqukethwe kwamafutha angu-18-24%)
✓ Ukhilimu kakhukhunathi (okuqukethwe kwamafutha angama-25-35%)

6. I-Acidic Liquid Specialization
- I-acid ephansi (pH ≥4.6): Ezinye izindlela zobisi, amaprotheni ezitshalo
- High-acid (pH ≤4.6): Amatiye e-RTD, iziphuzo ezivutshiwe

7. Izicelo zesiraphu
Umthamo onembile we:
✓ Iziraphu ezilula (1:1 isilinganiso)
✓ Amasyrups ane-flavour (0.5-2.0% flavour load)

8. I-Soup & Broth Lines
Ukuhlanganiswa kwezigaba eziningi kwe:
◆ Amasobho okhilimu (≤12% amafutha)
◆ Sula ama-consommes (≤0.5% turbidity)
◆ Amasobho ayizinhlayiya (≤15mm amaqatha)

Amapharamitha

Igama	Isikhwama se-Aseptic sekhanda elilodwa ku-Drum Filling System	Isikhwama se-Aseptic sekhanda eliphindwe kabili ku-Drum Filling System	Isikhwama esisebhokisini I-Single Aseptic Filler	Isikhwama esisebhokisini I-Double head Aseptic Filler	I-BIB & BID Ikhanda Elilodwa Isikhwama Sokugcwalisa Isikhwama se-Aseptic	I-BIB & I-BID Umshini Wokugcwalisa Isikhwama se-aseptic ekhanda kabili	I-BID & BIC Ikhanda elilodwa i-Aseptic liquid Filling Machine	I-BID & BIC Ikhanda eliphindwe kabili i-Aseptic liquid Filling Machine
Imodeli	AF1S	I-AF1D	I-AF2S	I-AF2D	I-AF3S	I-AF3D	I-AF4S	I-AF4D
Uhlobo Lwesikhwama	I-BID		I-BIB		I-BIB & BID		I-BID & BIC
Amandla (t/h)	kufika ku-6	kufika ku-12	kufika ku-3	kufika ku-5	kufika ku-12	kufika ku-12	kufika ku-12	kufika ku-12
Amandla (Kw)	1	2	1	2	4.5	9	4.5	9
Ukusetshenziswa Kwe-Steam (kg/h)	0.6-0.8 Mpa≈50(Ikhanda elilodwa)/≈100(Ikhanda elikabili)
Ukusetshenziswa Komoya (m³/h)	0.6-0.8 Mpa≈0.04(Ikhanda elilodwa)/≈0.06(Ikhanda elikabili)
Usayizi Wesikhwama (Ilitha)	200, 220		1 ku25		1 ku220		200, 220, 1000, 1400
Usayizi Wesikhwama Somlomo	1" no-2"
Indlela Yokukala	Isistimu yokukala noma i-Flow Meter		I-Flow Meter				Isistimu yokukala noma i-Flow Meter
Ubukhulu (mm)	170020002800	330022002800	170012002800	170017002800	170020002800	330022002800	250027003500	440027003500

Iziqinisekiso nezinkonzo zeIsikhwama se-Aseptic Kuhlelo Lokugcwalisa Isigubhu

1. Ukuthobela Ukuphepha Kokudla
✓ Zonke izindawo ezithinta ukudla: I-FDA/EC1935-certified SUS304 insimbi engagqwali
✓ Uhlaka olungathintwa: Insimbi evalwe nge-powder-coated nge-IP65
✓ Izinto zokuvala: I-FDA 21 CFR 177.2600 ithobela i-EPDM/Silicone

2. Izixazululo Zobunjiniyela Benani
◆ I-TCO (Isamba Sezindleko Zobunikazi) imiklamo ethuthukisiwe
◆ ≤15% ukonga amandla uma kuqhathaniswa nezilinganiso zomkhakha
◆ Ukwakhiwa kwe-Modular kwezindleko zokunweba ezingu-≤30%.

3. Uhlelo Lokubambisana Kwezobuchwepheshe
- Isigaba 1: 3D inqubo sekulingisa & DFM (Design for Manufacturing) ukuhlaziywa
- Isigaba sesi-2: CE/PED/3-A imidwebo yemishini ehambisanayo (AutoCAD/SolidWorks)
- Isigaba sesi-3: Iphakheji yemibhalo ye-FAT (izivumelwano ze-IQ/OQ/PQ)

4. 360° Ukusekela i-Ecosystem
✓ Ukuthengisa kwangaphambili: Izinsizakalo zelebhu yokuhlaziya impahla eluhlaza
✓ Ukuqaliswa: Ukuthuthukiswa kokuhamba komsebenzi kwe-CIP/SOP
✓ Ukuthengisa kwangemuva: Ama-algorithms wokulungisa abikezelayo

5. Ukuqaliswa kwe-Turnkey
◆ umugqa wesikhathi wokufaka wezinsuku eziyi-14 (kusuka ku-EXW ukuya ekusetshenzisweni)
◆ Amamojula okuqeqesha ngezilimi ezimbili:
- Ukusebenza: Ukuhambisana ne-GMP/HACCP
- Ezobuchwepheshe: Izisekelo zokuhlela ze-PLC
- Ukunakekela: Ukuphathwa kwezingxenye ezisele

6. Ukuzibophezela Kwenkonzo
✓ Iwaranti ebanzi yezinyanga eziyi-12 (kuhlanganise nezingxenye zokugqoka)
✓ ≤4hr impendulo ekude / ≤72hrs ukwesekwa endaweni
✓ Ukuthuthukiswa kwesofthiwe yesikhathi eside (v2.0→ v5.0 ukuhambisana)
✓ ≤3% isiqinisekiso sokuphumula ngezinhlelo ze-AMC

Amandla Enkampani

I-EasyReal Tech.ingumkhiqizi ohamba phambili wemishini yokucubungula izithelo nemifino, enikeza izixazululo ezivumelanisiwe ze-turnkey ukusuka ku-A ukuya ku-Z, eziklanyelwe ukuhlangabezana nezidingo eziqondile zeklayenti ngalinye. Phakathi kwemikhiqizo yethu eyinhloko, i-Aseptic Bag-in-Drum Filling System igqama njengethandwa kakhulu. Lo mshini uthole amalungelo obunikazi amaningi futhi unconywa kakhulu amakhasimende ngokuphepha kwawo nokuthembeka.

Kuze kube manje, i-EasyReal isizuze isitifiketi sekhwalithi ye-ISO9001, isitifiketi se-European CE, kanye nokuhlonishwa kwe-State-certified High-tech Enterprise. Ngokusebenzisana kwesikhathi eside nemikhiqizo edumile emhlabeni wonke njenge-STEPHAN yaseJalimane, i-RONO yaseJalimane, ne-GEA yase-Italy, sithuthukise izingcezu zemishini ezingaphezu kuka-40 ezinamalungelo azimele empahla yobuhlakani. Imikhiqizo yethu ithenjwe yizinkampani ezinkulu ezihlanganisa i-Yili Group, i-Ting Hsin Group, i-Uni-President Enterprise, i-New Hope Group, i-Pepsi, i-Myday Dairy, nokuningi.

Njengoba i-EasyReal iqhubeka nokuvela, manje sinikeza izinsiza eziphelele zokumisa okukodwa ezihlanganisa yonke into kusukela ekubonisaneni kwephrojekthi nokuthuthukiswa kwenqubo kuya ekuklanyweni kwezixazululo, ukwakhiwa, nokusekelwa ngemva kokuthengisa. Sihlinzeka ngezinsizakalo ezenziwe ngokwezifiso ezihambisana nezidingo ezihlukile zeklayenti ngalinye, silwela ukuletha amaphrojekthi adlula lokho obekulindelwe.