Shanghai EasyReal Machinery Co., Ltd. (EasyReal, easireal.com) completed a turnkey project for Shandong Shilibao Food Technology Co., Ltd. (Shilibao Foods). The project includes two complete production lines. One line produces NFC fruit & vegetable juice and pulp and packs it into 200L/220L aseptic bags. The second line turns the aseptic base into ready-to-drink juice beverages and fills them into glass bottles at 3000 bottles per hour (3000BPH).
This setup supports both bulk supply and retail products. It also supports multi-fruit operation. The lines handle tomato, apple, pear, hawthorn, and other similar raw materials. Operators run both lines with clear settings. They monitor key points through Siemens control and WinCC SCADA/HMI.
Project Name
Turnkey Multi-Fruit NFC Juice & Pulp Line (3TPH) + Juice Beverage Line (3000BPH)
This project supports two product routes:
Route 1: Bulk NFC base
• NFC juice and pulp
• Packed in 200L and 220L aseptic bags
• Stored at ambient temperature or in cold storage
• Shelf life ≥ 1 year under proper storage conditions
Route 2: Bottled NFC beverages
• Uses aseptic bag base as feed
• Packed in 270ml / 350ml / 1000ml glass bottles
• Stored at ambient temperature
• Shelf life 1 year under proper conditions
This two-route design helps the customer balance production and sales. The plant can prepare base products in advance. It can also respond fast when market demand changes.
Capacity and Packaging
• Capacity: 3 tons per hour (3TPH)
• Packaging: 200L and 220L aseptic bags
Typical Production Process
This line links core steps into one stable production process:
1. Washing
2. Crushing
3. Pre-heating
4. Pulping and refining
5. Separation
6. Deaeration
7. High-pressure mixing for better texture
8. Aseptic tubular sterilization
9. Aseptic bag filling (200L/220L)
Each step supports the next one. The line keeps flow stable and reduces manual handling.
EasyReal integrated the key equipment below:
• Fruit & vegetable washing systems (for different raw materials)
• Hammer crusher (primary crushing)
• Automatic tubular preheater (controlled pre-heating)
• Double-stage pulper and refiner (extraction and refining)
• Horizontal screw decanter centrifuge (separation)
• Inline vacuum deaerator (reduces dissolved oxygen)
• Inline high-pressure mixing unit (improves texture consistency)
• Automatic aseptic tubular sterilizer (for aseptic processing)
• Aseptic bag filling machine (200L/220L)
• Siemens automatic control system + WinCC SCADA/HMI
• Utility systems: automatic CIP cleaning system, pure water preparation system, air compressor system, etc.
Different raw materials behave differently. Tomato pulp, apple juice, and hawthorn pulp do not flow the same way. They also differ in fiber and solids. This line uses pulping/refining, separation, deaeration, and controlled heat treatment to handle those differences. It helps the customer keep product stability and repeatability across seasons.
Capacity and Packaging
• Processing capacity: 1000 L/hour
• Filling capacity: 3000BPH
• Bottle sizes: 270ml / 350ml / 1000ml glass bottles
Typical Production Process
This line focuses on safe heat treatment and stable bottling:
1. Blending and recipe control
2. Deaeration
3. High-pressure mixing for uniform texture
4. Tubular sterilization
5. Bottle washing, filling, and capping
6. Tunnel spray pasteurization and cooling
7. Surface drying
8. Coding
9. Case packing
The line supports stable output and consistent packaging quality.
Main Equipment & Systems
EasyReal supplied and integrated the following:
• Blending and recipe control system
• Inline vacuum deaerator
• Inline high-pressure mixing unit
• Automatic tubular sterilizer
• 3-in-1 glass bottle washing, filling, and capping machine
• Tunnel spray pasteurizer and cooler
• Spider arm air dryer
• Inkjet coder
• Case packing system
• Utility systems: automatic CIP, pure water preparation, air compressor system, etc.
This bottling route turns aseptic base products into shelf-stable beverages. It also supports multiple bottle sizes, which helps product planning.
1) Flexible production planning
The plant can produce NFC juice and pulp in bulk first. It can store aseptic bags and use them later. This reduces pressure during peak seasons.
2) Stable production process
The lines use clear process logic and stable flow design. Operators monitor key points through WinCC SCADA/HMI. They follow standard settings and keep quality steady.
3) Strong hygiene support
The project includes an automatic CIP cleaning system and supporting utilities. This reduces manual cleaning work and supports stable daily operation.
4) Two formats for two markets
• Bulk aseptic bags support B2B supply and flexible storage.
• Glass bottle beverages support retail and ready-to-drink channels.
EasyReal delivered a full turnkey solution for both lines. EasyReal covered:
• Process design and system integration
• Equipment supply and line matching
• Utilities matching (CIP, pure water, air supply, etc.)
• Automation setup with Siemens control and WinCC
• Installation guidance and commissioning support
The customer can run both lines with one clear control structure. The system supports stable output and practical daily operation.
Post time: Mar-06-2026
