ICoca-in-Place (CIP) yeViscous Fluids: Imingeni kunye nezisombululo kwiZityalo zokutya

Inkcazo ye-EasyReal CIP Systems ye-Viscous Fluids

I-EasyRealIiNkqubo ze-CIP zemigca yokuvelisa i-viscous fluidukudibanisa ukujikeleziswa koxinzelelo oluphezulu, ukufudumeza okufakwe ibhatyi, kunye noyilo lokuphembelela isiphithiphithi ukususa ngokufanelekileyo iintsalela kwimibhobho, iitanki, kunye nezixhobo. Iinkqubo zeCIP zesiNtu zihlala zisokola ngeentsalela ezincangathi okanye ezihamba ngokucothayo, kodwa i-EasyReal iyakoyisa oku ngeenkqubo zobunjineli ezineendlela ezihamba kakuhle, ukonyuka kwemimandla yesiphithiphithi, kunyeulawulo lwe-thermal oluchanekileyo.

Inkqubo ibandakanya:

• Ukuhlamba kwangaphambili, ukuhlamba i-alkali, ukuhlanjululwa kwe-asidi, kunye neemodyuli zokugqibela zokucoca.

• Ukhethoiilophu zokujikelezaamanzi kunye nesicoci sokuphinda sisetyenziswe.

• Ukuhambelana neiitanki ezinebhatyi, abaxube bangaphakathi, kwayeiimpompo ze-viscosity eziphezulu.

Inkqubo ye-EasyReal CIP iqinisekisailahleko encinci yemveliso, amaxesha umjikelo ngokukhawuleza, kwayeiingxelo zokuqinisekisa ezizenzekelayo-konke kulawulwa nge-interface ye-HMI ecacileyo. Ezi mpawu aziphuculi ukhuseleko lokutya kuphela kodwa zikwanciphisa amanzi, amandla, kunye nosetyenziso lweekhemikhali, nto leyo ezenza zibe zezifanelekileyo kwizityalo ezizabalazela ukuvelisa izinto ezizinzileyo.

Iimeko zeSicelo se-EasyReal CIP Systems

Izisombululo zeCIP ze-EasyReal zisetyenziswa ngokubanzi kumashishini aphoizinto eziphezulu ze-viscosityzikhona, kuquka:

• I-tomato i-tomato kunye nemigca yokuvelisa i-puree

• Ii-condiments kunye ne-savory sauces, ezifana ne-chili sauce, i-ketchup, i-mayonnaise

• Ukugxilwa kweziqhamo kunye nezityalo ze-jam

• Ibhotolo yamandongomane kunye neefektri zokusasaza amandongomane

• I-Confectionery kunye nemveliso yobisi, kubandakanywa ubisi olujikisiweyo kunye neekhrimu ezinencasa

Kwezi setingi,ukucoca ngesandla ngesandlangumsebenzi onzima, awuhambelani kwaye utya ixesha. I-EasyReal iyenza ngokuzenzekelayo le nkqubo ngokusebenza okuphezuluIinkqubo ezicocekileyo zeNdawo, elungiselelwe ngokukodwa ukubambaizixhobo eziphantsi zokuchebakwayeimixube eqinileyo. Ukuziqhelanisa nenkqubo ngokubanziibhetshi kunye nemigca yemveliso eqhubekayoiyenza ibe sisisombululo esithandwayo kubalungiseleli bokutya behlabathi abajongene nayouluhlu lweemveliso ezahlukeneyo.

I-Viscous Fluids ifuna iiNdlela zokuLungisa eziZodwa

Izithako zeViscous ezifana neepurees, iisosi ezishinyeneyo, kunye ne-nut pastes zibonisaiindlela zokuziphatha ezingezizo zeNewtonian, oku kuthetha ukuxhathisa kwabo ukuhamba kuyahluka phantsi koxinzelelo. Le propathi ebonakalayo ikhokelela kubunzima obukhulu bokucoca obunje:

• Ukwakhiwa kwentsalela kwiindawo ezifileyo

• Ukukhutshwa kwamanzi okungahambi kakuhle ngexesha lokujikeleza

• Ukuhamba ngendlela engafanelekanga kwimibhobho ethe tye okanye esezantsi

• Ukugcinwa kwe-allergens okanye i-flavour compounds

Ngaphezu koko, ezi zixhobo zivame ukwenzaiifilimukumphezulu wezixhobo, ezinokugcina ungcoliseko lwemicrobial ukuba alususwanga kakuhle. I-EasyReal ijongana nale mingeni ngokwenza ngokwezifiso:

• Iidamitha zombhobho kunye namathambeka

• Tshiza iindawo zebhola kunye noxinzelelo lombhobho

• Iiprofayili zokufudumeza kunye nolandelelwano lokugungxula

Kuphela ngokwenziwa ngokwezifiso okunjalo okunokuthi inkqubo ye-CIP ye-viscous fluids iphumeleleimigangatho yokucoca kwindawo efunwa yi-HACCP kunye ne-FDA protocol.

I-Auto-Generated Adaptive Paragraph: uKhuseleko lweMveliso kunye neMpilo yabaThengi

Iimveliso zokutya ezibonwayo-ingakumbi ezo zizityebiiswekile yendalo, iioli, kunye neeproteni-zityekele ngakumbi ekukhuleni kwe-microbial ukuba ukucoca akwanelanga. Ukwakhiwa okushiyekileyo kunokukhokelelaukwenziwa kwebhayofilm, ungcoliseko olunqamlezayo, okanye imveliso ekhumbulayo. Iisistim ze-CIP ezilungiselelwe ezi ntlobo zemveliso kufuneka zingabizi nje ngokusebenza ngokucocwayo kodwa nangenxaukuqinisekiswa kunye nokulandeleka.

Iinkqubo ze-EasyReal ziquka:

• Ukuqinisekiswa okusekwe kwinzwalobushushu kunye nokuhamba

• Ukwenziwa kwengxelo ezenzekelayokuwo wonke umjikelo wokucoca

• Ukudibanisa kunyeiinkqubo zokupheka zedijithaliukuthelekisa ubunzulu bokucoca kunye neemveliso ezithile (umzekelo, umgca wejem yeziqhamo vs. umgca webhotolo yamandongomane)

Ngokunyuka kokugxila kwiimimiselo yokhuseleko lokutyakwayeimigangatho yehlabathi yokuthumela ngaphandle, isisombululo se-viscous-CIP esilungiselelweyo asisakhethi-kuyafuneka.

Indlela yokukhetha iNkqubo yeCIP eLungileyo yeViscous Fluids

Ukukhetha inkqubo ye-CIP elungileyo kuxhomekeke kwizinto ezininzi ezibalulekileyo:

• Umthamo wemveliso: Umthamo ophezulu unokufuna i-CIP ye-loop emininzi okanye iitanki ezinkulu zokucoca.

• Uluhlu lwemveliso: Imigca yokutshintsha phakathi kweepurees zeziqhamo, i-milk paste, kunye ne-condiments ifuna ulungelelwaniso lomjikelo oluguquguqukayo.

• Iimpawu zentsalela: Iimveliso ezincangathi, ezingevani nobushushu, okanye zityebile ngeoyile zifuna uxinzelelo olukhethekileyo lwerinse kunye neentlobo zokucoca.

• Uyilo lomgca: Imibhobho ende, ethe tyaba vs. Iinkqubo ezixhonywe ngokutyibilikayo ezixineneyo zichaphazela uxinzelelo lwempompo kunye nokubekwa kombhobho.

EasyReal inikezaulungelelwaniso lwemodyuli yeCIP:

• Iluphu enye okanye ukuseta iluphu ezininzi

• Amaqela evalve ezenzekelayoukwahlula amacandelo

• Iinkqubo zokubuyisela amandla(umzekelo, izitshintshi zobushushu kwimigca yokubuya)
  Iinjineli zethu zibonelela ngophicotho olupheleleyo kwisiza kunye nokulinganisa ukumiselaukuseta ngokufanelekileyo kwiimeko zakho zemveliso ezizodwa.

Itshathi yokuHamba yeNkqubo ye-CIP yeMizila ye-Viscous Fluid

Apha ngezantsi kukho ulandelelwano oluqhelekileyo lwe-CIP eyenzelweimigca yemveliso yokutya ye-viscous, ucinga ngelizwe lokwenyani:

1. Hlanza kwangaphambili ngamanzi afudumeleyo: Isusa iintsalela ezininzi; ugungxula imingxuma yempompo kunye nokugoba kwemibhobho.

2. Umjikelo wokuhlamba ngealkaline: Isebenzisa i-high-pH i-detergent, amaqondo okushisa aphezulu (60-85 ° C), kunye ne-turbulence boosters ukuphula amafutha kunye neeprotheni.

3. Ukuhlanjululwa okuphakathi: Isusa iintsalela zesicoci kwaye izinzise ubushushu.

4. Ukuhlamba ngeasidi (ukuba kuyafuneka): Ujoliso lwesikali seminerali kunye ne-pectin-based deposits ukusuka kwi-purees yeziqhamo okanye iisosi.

5. Ukuhlanjululwa kokugqibela ngamanzi ahlambulukileyo: Uqinisekisa ukuba akukho mikhondo yeekhemikhali; ilungiselela inkqubo yemveliso elandelayo.

6. Ukuvala inzala(umzekelo, inaliti yomphunga okanye isibulali ntsholongwane ngamachiza): Isetyenziswa kwimizila yemveliso ye-aseptic okanye yokuthumela ngaphandle.

Iinkqubo zolawulo ze-EasyReal zihlengahlengisa umyinge wokuhamba, ubude bexesha, kunye noxinzelelo ngokusekwe kwiiprofayili ye-viscositykunye nedatha yomjikelo wangaphambili.

Izixhobo eziphambili kwiNkqubo yeCIP yeViscous Fluids

A robustInkqubo yokucoca kwindawo (CIP).ulwelo viscous kuxhomekeke indibaniselwano kakuhle-integrated izixhobo eyakhelwe-njongo. I-EasyReal ibonelela ngeemodyuli suite yamacandelo, ngalinye lilungiselelwe iimfuno ezizodwa zeiindawo zemveliso eziphezulu ze-viscosity:

① Impompo yokuBoleka yeCIP ephezulu yokucheba
Idizayinelwe ukuhambisa ukuqukuqela kwesiphithiphithi ngeemveliso ezixineneyo, ezincangathi. Ezi mpompo zibandakanyaimpeller clearance eyandisiweyo, ukumelana ne-thermal, kunye nokukwazi ukugungxula ngasemva ukuphepha ukuvala. Xa kuthelekiswa neempompo ze-centrifugal eziqhelekileyo, iimpompo ze-CIP ze-EasyReal zigcina ukuhamba okuzinzile nangaphakathi.iinkqubo zombhobho ngokutsalwa kwentsalela.

② ITanki yokuCoca iJacket
Igcina ulawulo oluchanekileyo lobushushu (±1°C) lwezixhobo zokucoca. Oku kubalulekile ekunyibilikeni kwamafutha, iintsalela ze-emulsified, kunye neefilimu ze-pectin. Uyilo olufakwe ibhatyi luthintela ukushisa kwendawo kwaye luxhasa ukufudumala okuqhubekayo ngexesha lemijikelezo emide.

③ IiBhola zokutshiza ezinendawo ezininzi kunye neeRotors zeTurbine
Idityaniswe kwiitanki zokuxuba kunye neenqanawa zokubamba, i-EasyReal'siintloko zokutshiza zeturbinebonelela nge-360 ° eguquguqukayo. Xa kuthelekiswa neebhola zokutshiza ezimileyo, ezi rotorsukunciphisa iindawo zomthunzi, ukunciphisa ukusetyenziswa kweekhemikhali, kunye nokuphuculaukucoca ukusebenza kakuhle kwiikona zetanki.

④ I-Automated Valve Manifold Cluster
Yenza ukucocwa kwendawo, uthintelo longcoliseko olunqamlezayo, kunye nengqiqo yokusebenzisa kwakhona umjikelo. Ngokudityaniswa okupheleleyo kwe-PLC, inkqubo inokukhetha ngokukhethayoimigca yokuzalisa, i-pasteurizers, okanye i-homogenizersngexesha lokucoca.

⑤ I-Inline Conductivity & Flow Sensors
Qinisekisa ngokuthe ngqoi-detergent concentrationkwaye uqinisekise amanyathelo aphumeleleyo okuhlamba. Oku kuphelisa ukuqinisekiswa okwenziwa ngesandla kwaye kwenzaukuqinisekiswa komjikelo ozenzekelayongokulandeleka ngokupheleleyo kwedijithali.

⑥ Imodyuli yokuHlanganisa iModyuli yoTshintsho lobushushu
Ukhethoiiyunithi zokutshintsha ubushushu kwipleyitibuyisela ubushushu kwizisombululo zeCIP ezisetyenzisiweyo, ukunciphisa ukusetyenziswa kwamandla ukuya kuthi ga kwi-30%. Le modyuli iluncedo ngakumbi kwiisosi yeziqhamo kunye nemigca yemveliso yejam, apho ukucoca amaqondo obushushu aphakanyisiweyo.

Ngokudibeneyo, la macandelo adala ai-loop evaliweyo, i-high-efficiency, i-auto-verrifiable CIP platformukulungele ukuhlangabezana nemigangatho yoshishino lokutya lwehlabathi.

Ukuguquguquka kwezinto kunye nokuguquguquka kweziphumo

Imigca yokulungisa i-Viscous fluid ihlala ijongana noluhlu olubanzi lwemathiriyeli ekrwada, nganye ibonisa imingeni yokucoca eyodwa. Iinkqubo zeCIP ze-EasyReal zenzelweukuguquguquka kwezinto ezibanzi, equka zombini imveliso esekwe kwisityalo kunye nemveliso yobisi:

• Intlama yetumato kunye neziqhamo: Umxholo wefayibha ephezulu kunye ne-pectin ifuna imijikelo yealkali emide kunye nonyango lweasidi.

• Ibhotolo yamandongomane kunye neentlama zamandongomane:Iintsalela ze-oyile ezinzima zifuna izicoci ezongeziweyo kunye namaqondo obushushu anyusiweyo okucoca.

• Ubisi olujikisiweyo kunye nemveliso yobisi: Funa ulawulo olungqongqo lwe-allergen kunye nesiqinisekiso se-antimicrobial ngamanzi ashushu kunye nokuvalwa komphunga.

• Iisosi ezixutywe kunye ne-condiments:Kufuneka uphathe zombini i-oyile kunye nezigaba ze-particle, ezifuna ingqiqo yokucoca intshukumo ezimbini.

Ngaphezu koko, imigca etshintshayo phakathi kweemveliso (umzekelo, ukusuka kwimango pulp ukuya kwisosi yetshili) bayazuzaiiresiphi ezicwangcisiweyo ze-CIPigcinwe kwi-EasyReal HMI. Inkqubo ye-CIP ilungelelanisa ukuqina kokucoca kunye nexesha lokujikeleza ngokusekelwe kwiibhetshi zokuvelisa zangaphambili, ezivumelautshintsho olukhawulezayo kunye nenkcitho encinci.

Uyilo lococeko kunye neNkqubo yokuCoca (CIP/SIP)

Ucoceko lusentliziyweni yefilosofi yezixhobo ze-EasyReal. Yonke inkqubo ye-CIP ye-viscous fluids iyadibanisaamacandelo emigangatho yococeko, Ukuqinisekisa ukuba akukho ndawo ze-microbial hotspots, ukugcinwa kwe-allergen, okanye imilenze efileyo kwinkqubo.

Iimpawu eziphambili zoyilo lococeko ziquka:

• Yonke imiphezulu yoqhagamshelwano yentsimbi ye-AISI 316L, i-electropolished ukuya kwi-≤0.4 µm Ra ngokubambelela kwintsalela encinci.

• Umbhobho wokuzikhuphakunye noyilo lwethambeka kunye nemidibaniso engenamaqhekeza.

• I-EHEDG-ethobelayo iivalvu zococeko kunye namatywinaukumelana nokuthotywa kweekhemikhali.

• Ukuhambelana neI-SIP (Ukuvala inzala-endaweni)iimodyuli zemigca yococeko oluphezulu.

Ngapha koko, i-EasyReal ibonelela ngokuzikhethelaisoftware yokuxela ngokuzenzekelayoefaka wonke umjikelo weCIP/SIP nge:

• Ixesha lokuqala/lokuphela

• Ijiko lobushushu

• Iprofayili yoxinaniso lwekhemikhali

• Ukuqinisekiswa kokuhamba

Ezi logs ziqinisekisa ukuthotyelwaISO 22000, I-FDA CFR 21, kwayeIiprothokholi ze-HACCP, ebaluleke kakhulu kubathengisi bangaphandle beiipurees, iisosi, kunye neemveliso ezilungele ukutyiwa.

I-Auto-Generated Adptive Paragraph: UkuSebenza kwamandla kunye noZinzo lweNdalo

Ngaphandle kococeko, iinkqubo ze-CIP ze-EasyReal ze-viscous-fluid zilungiselelweukusebenza kakuhle kwamandla kunye nokuzinza. Imigca yemveliso ye-viscosity ephezulu idla ngamandla ukucoca, kodwa iinkqubo zethu zisebenzisa iitekhnoloji ezininzi ukunciphisa unyawo:

• Ingqiqo yokusetyenziswa kwakhona kwamanzi kunye neekhemikhali: Inkqubo ifumana kwakhona izisombululo zerinse esele zisetyenzisiwe kunye nealkali kumanqanaba okuqala okuhlamba, ukusika ukusetyenziswa kwesicoci ukuya kuthi ga kwi-40%.

• Ukubuyiswa kwamandla obushushu: Abatshintshi bobushushu bepleyiti baphinda basebenzise ubushushu obuvela kwimijikelo yokubuyisela, ukunciphisa ukuxhomekeka kwibhoyila.

• Ii-algorithms zokuphucula umjikelo: Ingqiqo ye-Adaptive inciphisa ixesha lokuhlanjululwa xa i-sensor ezingaphakathi zifumanisa i-residu encinci, isusa ukuhamba kwamanzi okungafunekiyo.

Ezi mpawu zixhasa ngokuthe ngqo iinjongo zeUkuthotyelwa kweESGkwayeukunciphisa i-carbon footprint, ukwenza i-EasyReal iqabane elomeleleyo kwiimpawu zehlabathi ezijolise kwisatifikethi esiluhlaza, njengeI-LEED, ISO 14001, okanyeAmanyathelo ozinzo e-BRCGS.

Inkqubo yoLawulo lwe-Smart nge-EasyReal

Iinkqubo ze-CIP ze-EasyReal ze-viscous fluids zinikwa amandla yiphambili PLC + HMI iiphaneli zolawulo, eyakhelwe ukuchaneka kokusebenza kunye nojongano olusebenziseka lula. Iimpawu eziphambili zemodyuli yolawulo oluhlakaniphile ziquka:

• I-database yeresiphi ecwangcisiweyo ye-CIP: Abasebenzisi banokukhetha iiprothokholi zokucoca ngokusekelwe kwiibhetshi zemveliso yangaphambili (umzekelo, i-chili sauce vs. mango puree), ukuqinisekisa imijikelo elungiselelwe.

• Ideshibhodi yokubeka iliso yexesha lokwenene: Ibonisa ubushushu, uxinzelelo, ukuhanjiswa, kunye neegrafu eziqukuqelayo kuwo wonke umgca osebenzayo.

• Ukufunyanwa kwempazamo ngokuzenzekelayo: Ii-alamu ze-sensor drift, ukungasebenzi kwevalve, okanye ukuphazamiseka kokuhamba kunciphisa ixesha lokuphumla kunye neendleko zokugcina.

• Ukutshixa iresiphi kunye nolawulo lofikelelo: Ukuthintela uhlengahlengiso olungagunyaziswanga, ukuphucula ukuhambelana kwimijikelo yokucoca.

• Imodyuli yokufikelela kude(ukhetho): Inika amandla ukuxazulula iingxaki ezikude kunye nohlengahlengiso lweparamitha ngoqhagamshelo olukhuselekileyo lweVPN.

I-EasyReal idibanisa kakuhle kunye ne-SCADA ekhoyo okanye i-MES platforms, ivumelaulungelelwaniso lwefektri ngokubanzi, ukulandeleka, kwayeukuqinisekiswa kwedijithaliyeenkqubo zokhuseleko lokutya.

IiYunithi eziSebenzayo eziKhethekileyo kunye noPhuculo lweModyuli

Ukungqina utyalo-mali lwakho lweCIP kwixesha elizayo, i-EasyReal ibonelela ngothotho lweizandiso zemodyuli kunye neeyunithi ozikhethelayoeyandisa amandla enkqubo:

• Iiyunithi zokuvala umphunga: Kummandla we-aseptic okanye imveliso yokuthengisa ngaphandle.

• Mobile CIP skids: Ilungeleiifektri ezinemigca emininzi, ivumela usasazo olubhetyebhetye kuzo zonke iindawo zokusetyenzwa.

• Iimodyuli zemichiza yokudosa ngokuzenzekelayo: Kulawulo oluchanekileyo kwisicoci kunye nokusetyenziswa kweasidi ngegalelo labasebenzisi elincinci.

• Inqanaba le-UV okanye i-ozone yococeko: Yongeza i-non-thermal disinfection, ibaluleke kakhuluorganic okanye imigca yokulungisa ukutya komntwana.

• Uqwalaselo lweSekethe ezimbini: Ivumela ukucocwa ngaxeshanye kwiindawo ezimbini ezahlukeneyo zemveliso, ukwandisa ixesha.

Zonke iimodyuli zakhiwe ngeiplagi-kunye-umdlalo wokwakha, ukuqinisekisa ukuphazamiseka okuncinci ngexesha lokuphucula. Nokuba sandisa umthamo okanye ugxininiso lwemveliso, imodyuli ye-CIP ye-Ecosystem ye-EasyReal iyakhula nomzi-mveliso wakho.

Ngaba ukulungele ukwakha iCIP System yakho yeViscous Food Processing?

Ukuba umgca wakho wemveliso uyasokola ukucocwa kweesosi ezishinyeneyo, iipurees zeziqhamo, i-nut pastes, okanye iimveliso zobisi eziphezulu ze-viscosity, i-EasyReal inesisombululo se-turnkey oyifunayo. YethuIinkqubo ezicocekileyo zeNdawo zolwelo lwe-viscoussele bekhonza abathengi ngaphaEAsia, eYurophu, kuMbindi Mpuma, naseMelika, kunye neziphumo eziqinisekisiweyo ekunciphiseni ixesha lokucoca, ukusetyenziswa kwamanzi, kunye nobungozi bokungcola.

Ukusuka kuphicotho lwenkqubo yokuqala ukuyaIsicwangciso soyilo lwe-3D, ukufakela, ukugunyazisa, kwayeuqeqesho emva kokuthengisa, EasyReal iqinisekisa indlela yokuphunyezwa egudileyo. Nokuba uphucula umgca welifa okanye wakha umzi-mveliso omtsha, izisombululo zethu zeCIP zilungiselelweumthamo wakho, imiqobo yendawo, kunye neethagethi zococeko.