Umgca Wokucubungula I-Sugar Beet
IUmgca Wokucubungula I-EasyReal Sugar Beetibonelela ngesisombululo esipheleleyo sokuguqula iibhithi ezingavuthwanga zibe yijusi ecocekileyo, ecacileyo okanye ii-concentrate ezine-brix ephezulu.
Sakha inkqubo nganye ngeiiyunithi zemodyuliukuxhasa ukuveliswa kwejusi kuphela okanye ukulungiswa kwesondlo. Inkqubo iqala ngokuhlamba ngamanzi, ukuhlela, ukutyumza, ukufudumeza kwangaphambili kunye nokukhutshelwa kwejusi yeebhithi zeswekile kusetyenziswa izixhobo zentsimbi engagqwaliyo ezithintela ukungcola okanye isanti ukuba ingangeni kwisigaba sejusi.imodyuli yokusasazaisebenzisa iteknoloji yebhanti okanye izikrufu ezingasebenzi kakuhle ukuze ikhuphe ijusi esemgangathweni ophezulu.
Iicandelo lokufumaibandakanya ii-evaporators zefilimu eziwela phantsi ezineempembelelo ezintathu okanye ezineempembelelo ezine ezisebenzisa umphunga ophantsi, zigcina amandla ngelixa zigxininisa ijusi kwi-60–70°Brix.
Inyathelo ngalinye lilawulwaInkqubo ye-PLC ekrelekrele ye-EasyRealelandelela uxinaniso lweswekile, amaqondo obushushu, kunye namazinga okuhamba kwamanzi.
Uluhlu lwe-sugar beet lunceda amacandelo ahlukeneyo:
●Izityalo zeSweetener zendalo: Abavelisi bakhupha ijusi yebhithi endaweni yeswekile yommoba. Isiraphu yebhithi exineneyo isebenza njengesithako esicocekileyo.
●Abavelisi beswekile kwimizi-mveliso: Le nkqubo ixhasa ukucaciswa kunye namanyathelo angaphambi kokuba kwenziwe i-crystallization asetyenziswa ngaphambi kokuba kukhutshwe iswekile ye-centrifugal.
●Iifektri Zeziselo Neziselo EzisebenzayoAbanye abathengi badibanisa ijusi yebhiti kunye nejusi yeziqhamo okanye bayivundise ibe ziziselo zeprobiotic.
●Izityalo zeBioethanol kunye neBioplastics: Ijusi yebhitrudi okanye imolasi iba ngumthombo wekhabhoni ongabizi kakhulu wokubilisa.
●Ababoneleli bezobisi kunye neebheki: Isiraphu yebhiti ene-high-brix isebenza kakuhle kwiyogathi enencasa, i-ayisikhrim, izinto ezibhakiweyo, kunye neelekese.
Siyila umgca ngamnye ngokusekelwe kwiinjongo zakho zemveliso, ukubonelelwa kweebhithi zexesha elithile, kunye nezixhobo ezikhoyo.
Ukukhetha umgca wakho we-beet kuxhomekeke kwizinto ezintathu ezibalulekileyo:
1. Isiphumo Esijoliswe Kuso: Ijusi vs. Isiraphu vs. Iswekile
●Ngokubaijusi yebhiti (6–15°Brix), umgca osisiseko onokuhlanjwa, ukutyumzwa, ukufudunyezwa kwangaphambili, ukukhupha, kunye nokuhluzwa kwanele.
●Ngokubaisiraphu yebhiti (55–70°Brix), yongeza umphunga ngeemodyuli zokonga amandla.
2. Umthamo weyure
●<10 iitoni/iyure: Ilungele iifama ezincinci okanye iimveliso zejusi zengingqi.
●Iitoni ezili-10–25 ngeyure: Zilungelelaniswe ukuvelisa iswekile yasekuhlaleni.
●Iitoni ezingama-30 ngeyure: Ifanelekile kubacubunguli beebhithi zoshishino kunye nabathumela kwamanye amazwe.
3. Ifomu yokuPakisha
●Ijusi yebhiti engamanzi: ithunyelwa kwiibhotile okanye kwiidrama ezingasebenzi kakuhle.
●Isiraphu exutyiweyo: ipakishwe kwii-IBC okanye kwiibhareli.
●Isiraphu elungele iswekile: ifuduselwe kwimigca ye-molasses.
I-EasyReal ixhasa uyilo olulungiselelwe wena, ukufakelwa okumgangatho owahlukeneyo, okanye iiyunithi ezifakwe kwi-skid ezincinci ngokuxhomekeke kwindawo yakho.
Ukuhamba Kokucubungula I-Sugar Beet:
1. Ukutya iibhithi ezingaphekwanga
Iibhithi zithululwa kwi-hopper ene-feed yomjelo wamanzi.
2. Ukuhlamba kunyeSukuhamba
Umatshini wokuhlamba ojikelezayo ususa umhlaba. Ukucoca ukuze kuhlolwe imveliso eluhlaza.
3. I-BeetCrui-shing
Ukutyumza iibeet zibe ngamasuntswana amancinci ukuze kuphuzwe ijusi emva koko.
4. Ngaphambili-ubushushuer
Fudumeza ii-beet granules ukuze uvale ii-enzymes kwaye wonyuse isivuno sejusi kwi-65–75°C.
5.Ji-uiceExi-tracisifundo
Ukucinezela ii-beet granules ukuze ufumane ijusi.
6. Ukuhluzwa kweJusi kunye nokususwa kombala
Susa izinto eziqinileyo kunye nemibala usebenzisa isihluzi se-rotary vacuum okanye i-resin.
7. Ukufuma
Gxilisa ijusi kwisiraphu usebenzisa ii-evaporators zefilimu ewayo.
8. Ukuzalisa okanye Ukugcina
Thumela kwimigqomo yokuzalisa engenazintsholongwane okanye kwimigqomo yesiraphu.
1. Umatshini wokuhlamba i-Sugar Beet Rotary Washer
Isixhobo sokuhlamba esijikelezayo sisusa udaka kunye nokungcola ngee-paddles ezijikelezayo kunye neejethi zamanzi. Sinesigubhu esingenasici kunye nokukhupha inkunkuma ngokuzenzekelayo. Isixhobo sokuhlamba siphatha ukuya kuthi ga kwiitoni ezingama-30 ngeyure kwaye siqinisekisa ukuba ii-beet zicocekile ngaphambi kokuba zinqunyulwe. Sinciphisa umthwalo wokucoca kwizixhobo ezisezantsi.
2. Ibhitrudiihami-merCruisher
Le crusher inomgaqo osebenzayo ophucukileyo kunye nokusebenza kakuhle kokutyumza, ukusebenza okulula, kunye nokucoca okulula. Ngaphandle kwe-motor kunye nefreyimu, yonke into eseleyo yomatshini yenziwe ngentsimbi engagqwaliyo ekumgangatho ophezulu. Amasuntswana atyumkileyo ayafana kwaye asebenza kakuhle, nto leyo ephucula kakhulu imveliso yabasebenzi, inciphisa iindleko, kwaye izisa iingenelo ezilungileyo kwezoqoqosho. Ityumza izinto ezikrwada zibe ngamasuntswana amancinci, nto leyo eyenza ukuba zifaneleke ngakumbi ukucutshungulwa ngakumbi. Yenye yezona zinto zibalulekileyo kwishishini elivelisa iwayini yeziqhamo, iijam, iziselo, njl.njl.
3.Ngaphambi-heater(Izinto ezivala amandla e-enzyme)
Ezibizwa ngokuba zii-Enzymatic deactivators kunye nee-Enzymatic inactivators; Isebenzisa ubushushu ukumisa umsebenzi wee-enzymes ze-pectolytic ezinoxanduva lokunyibilikisa ii-polysaccharides ezenza ulwakhiwo lwesiqhamo (oko kuthetha ukutshabalalisa i-enzyme). Oku kuthintela ngokufanelekileyo i-oxidation kwaye kwandisa isivuno semveliso;.
4.Ukukhupha ijusi
Isebenzisa iibhanti ezijikelezayo ukucinezela izinto (ezifana neziqhamo, imifuno, okanye izityalo ezinemisonto) rhoqo, yahlula ijusi kwi-pulp ngokufanelekileyo kwinkqubo eqhubekayo. Isebenza kakuhle nezithako ezinemisonto ngokusebenzisa uxinzelelo oluncinci, iqinisekisa ukukhutshwa kwejusi ngokupheleleyo ngaphandle kokuthintela.
Ukucinezela kancinci kunciphisa ubushushu kunye ne-oxidation, kugcina ijusi itsha, inencasa engcono kunye nezondlo ezigciniweyo xa kuthelekiswa neendlela ezikhawulezayo. Ikhupha ijusi engakumbi kwizinto ezisetyenzisiweyo, inciphisa inkunkuma ye-pulp, nto leyo enobuhlobo nokusingqongileyo kwaye ingabizi kakhulu kumashishini.
5. I-Evaporator yeFilimu ewayo (Iziphumo ezininzi)
Le evaporator isebenzisa iityhubhu ezithe nkqo apho ijusi ihla iye kwiileya ezincinci ngelixa umphunga ushushu ngaphandle. Sisebenzisa iziphumo ezi-3–5 ukunciphisa ukusetyenziswa kwamandla. Intsimbi engatyiwayo eyi-316L, ii-CIP ports, kunye nokubuyiswa kwe-condensate ngokuzenzekelayo zizinto eziqhelekileyo. Ufumana uxinzelelo oluzinzileyo ngomphunga omncinci.
6.I-Asei-pticI-Bag Fii-lling Sinkqubo
Izalisa iimveliso ezingamanzi (ezifana neejusi, ubisi, iisosi) kwiingxowa ezingengo ntsholongwane kwindawo engenazo iintsholongwane, ithintela ungcoliseko oluvela kwiintsholongwane. Izalisa iintsholongwane kwiingxowa ezingenanto (isebenzisa ubushushu, iikhemikhali, okanye imitha) kunye neemveliso ezingamanzi ngaphambi kokuba zizaliswe, iqinisekisa ukuba azinantsholongwane ngokupheleleyo.
Ngokugcina iimveliso zingenazo iintsholongwane, ivumela ukugcinwa ixesha elide (ngokuqhelekileyo iinyanga) ngaphandle kwefriji, inciphisa ukonakala. Igcina incasa, izondlo, kunye nobume bolwelo, njengoko kungekho zigcina-zintsholongwane zifunekayo ngenxa yendawo engcolileyo. Iingxowa ze-Aseptic zilula kwaye zincinci, zinciphisa iindleko zokugcina, ukuthunyelwa, kunye nokuphathwa xa kuthelekiswa nokupakishwa kwendabuko.
Umgca we-EasyReal Sugar Beet usebenza ne:
● Iingcambu zebhithi yeswekile entsha (iphelele, icocekile)
● Izinto zebhitrudi ezinqunqiweyo okanye ezigcinwe kwi-silo
● Iibhithi ezineswekile eguquguqukayo (12–20% yesucrose)
● Iingcambu ezivunyiweyo ngokwemvelo okanye ezityalwe ngendlela yesiqhelo
Ungalungisa imveliso ngokutshintsha iimodyuli:
● Susa umphunga → ijusi entsha yeziselo
● Yongeza i-crystallization → iswekile feedstock okanye iikristale
Inkqubo ixhasaibhetshi okanye ukuqhubekeka kokucubungula,ukudosa ngesandla okanye ngokuzenzekelayokunyeiindlela ezimbini zokukhuphayejusi kunye nesiraphu.
Ngaba ufuna ukujongana nezityalo ezahlukeneyo? Buza malunga nezongezo zokucubungula i-chicory, ijusi yomoba, okanye ezinye iiswekile ezisekelwe kwiingcambu ezinesakhiwo esifanayo.
Umgca woLungiso lweeBeet zeShukela ze-EasyReal usebenza kwiInkqubo yolawulo lwe-PLC + HMI ezenzekelayo ngokupheleleyo. Ungajonga inyathelo ngalinye—ukusuka ekutyeni iibeet ukuya ekukhutshweni kwesiraphu—kwisikrini esinye sokuchukumisa. Abaqhubi bafumana amaxabiso exesha langempela e-°Brix, ubushushu, isantya sokuhamba, inqanaba letanki, kunye nokusetyenziswa komphunga. Le nkqubo ikwalandela ii-alamu, ibhala idatha yokusebenza, kwaye ibonelela ngeendlela ezibonakalayo zokusombulula iingxaki.
Sisebenzisaiimpawu zamazwe ngamazwe ezifana ne-Siemenskwi-PLCs kunye neesensa. Iphaneli ye-HMI inikezela nge-interfaces ezininzi kunye nolawulo lweeresiphi. Ungagcina iiresiphi ezininzi zokusebenza kwiifomathi ezahlukeneyo zemveliso. Iyunithi nganye, njenge-diffuser okanye i-evaporator, ibandakanya izikhululo zolawulo zasekuhlaleni ezinamaqhosha okuma okungxamisekileyo, iigeyiji zoxinzelelo, kunye nokulungiswa ngesandla.
Kubathengi abaneIinkqubo ze-SCADA okanye ze-MES, sinikezela ngokudibanisa i-Ethernet, iModbus, okanye i-OPC-UA. Ungalayisha iirekhodi zebhetshi, ulandelele okwenziwayo, kwaye uhlalutye ukusebenza kakuhle kwamandla ukude.
Ngaba ufuna uqeqesho lomqhubi? I-EasyReal inikezela ngoncedo lokufaka izicelo kwindawo kunye noncedo olukude ngeTeamViewer okanye uqhagamshelo lweVPN.
Ngokusebenzisa oomatshini abakrelekrele, unciphisa iindleko zomsebenzi, uthintele iimpazamo ezenziwe ngesandla, kwaye uqinisekise umgangatho ozinzileyo. Ungaqhuba umgca opheleleyo ngabasebenzi abaqeqeshiweyo abambalwa kuphela ngexesha ngalinye—nangona ngexesha lokuvunwa kwe-beetroot ephezulu.
Ukuba ukulungele ukuguqula iibhithi zeswekile zibe ziimveliso ezixabisa kakhulu—ijusi, isiraphu, okanye i-concentrate elungele ikristale—I-EasyReal liqabane lakho olithembayo. Sizisa amava angaphezu kweminyaka engama-25 kunye neeprojekthi ezingaphezu kwama-30 zehlabathi jikelele ekucutshungulweni kwejusi kunye neswekile.
Iqela lethu linceda ukusuka ku-A ukuya ku-Z:ucwangciso lweprojekthi, uyilo lwezinto ezisetyenziswayo, ukuveliswa kwezixhobo, ukufakelwa kwindawo, kunye nenkxaso yobomi bonkeNokuba uphucula isityalo esikhoyo okanye uqala ekuqaleni, sinikezela ngezisombululo ezingabizi kakhulu ezihambelana nomzi-mveliso wakho, imakethi yakho, kunye neenjongo zakho zokukhula. Ufumana ulwazi lwethu, uyilo lwethu, kunye nokuzinikela kwethu—ngalinye inyathelo.
Masiyile umgca wakho we-beet kunye.
Ndwendwela i-www.easireal.com okanye unxibelelane nathi kule dilesi[email protected]
Ungasifikelela ngqo ku-Qhagamshelana nathi – EasyReal
IShanghai EasyReal Machinery Co., Ltd.– Ikrelekrele. Isebenza kakuhle. Ihlabathi liphela.
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