Umgca Wokucubungula Iikaroti | Yemveliso Yejusi Yekaroti kunye nePuree
Umgca wokucubungula iikaroti we-EasyReal uqala ngokufumana iikaroti ezingavuthwanga. Le nkqubo isebenzisa i-flume yamanzi kunye nee-elevator kunye noomatshini bokucoca iibrashi ukususa umhlaba kunye namatye. Emva koko ii-scrubers zomphunga kunye nee-brush peelers zisusa ngokukhawuleza ulusu olunokulahleka okuncinci kwenyama. I-carrot hammer crusher kunye ne-tube-in-tube heater ziguqula iingcambu eziqinileyo zibe yi-mash ethambileyo, ezinzileyo ngokwe-enzyme. Le mash iya kwi-carrot belt press ukuze ifumane ijusi okanye kumatshini we-double-stage pulping and refined we-puree. Ijusi okanye i-puree emva koko ihamba ngeetanki ezisemgangathweni ze-batch, i-falling-film evaporator/i-forced circulation evaporator, i-high-pressure homogenizer, i-tube-in-tube UHT sterilizer kunye noomatshini bokugcwalisa i-aseptic. Imodyuli nganye ihambelana njengomgca omnye olinganayo onamazinga okuhamba afanelekileyo kunye noyilo olukrelekrele lwemibhobho.
I-EasyReal igxile ekufudumaleni okuthambileyo kunye namaxesha amafutshane okugcina. Inyathelo lokuphumla okushushu libulala ii-enzymes ezibangela ukuba mdaka kunye nokwahlukana kwesigaba ngelixa lisakhusela i-beta-carotene kunye nencasa entsha. Ii-evaporators ezineempembelelo ezininzi zisusa amanzi kubushushu obuphantsi phantsi kwe-vacuum. Olu yilo lugcina umbala uqinile kwaye lunciphisa ukulahleka kwencasa. Kwiimveliso zekaroti ezine-asidi ephantsi, ii-sterilizers ze-UHT zetyhubhu zifikelela kwi-121–152°C imizuzwana embalwa ukubulala ii-spores ngaphandle kokupheka kakhulu i-puree. Umgca usebenzisa iipompo zangasese, iivalvu ezizenzekelayo kunye nee-welds zococeko ukuthintela iikona ezifileyo kunye nokwakheka kwemveliso. Iinjineli ziyila uyilo oluncinci olugcina indawo yomgangatho kwaye lunciphise ubude bepayipi ukunciphisa ukusetyenziswa kwamandla. Lilonke, abathengi bafumana umgangatho wemveliso ozinzileyo, isivuno esiphezulu kunye nokutshintsha okulula phakathi kweendlela zejusi kunye ne-puree.
I-EasyReal iyila umgca wokucubungula ijusi yekaroti kwiimveliso ezifuna iziselo zempilo ezineelebheli ecocekileyo. Abathengi banokwenza ijusi yekaroti ecocekileyo, ijusi yekaroti-apile, ijusi yekaroti-orenji okanye badibanise nejinja kunye ne-turmeric. Lo mgca uxhasa iimveliso ezingaxutywanga kwi-concentrate zemixokelelwane ebandayo kunye neziselo ezixutywe kwi-concentrate kwiimarike ezikufutshane. Iikaroti zizisa i-vitamin A ephezulu kunye nobumnandi bendalo, ngoko ke unganciphisa iswekile eyongezelelweyo ngelixa usanika incasa emnandi. Abathengi abaninzi babeka iziselo zekaroti njengemveliso yokhathalelo lwamehlo yemihla ngemihla, inkxaso yomzimba okanye yokukhupha ityhefu. Ungenza nemixube yejusi yemifuno edibanisa ikaroti ne-beetroot, itamati okanye iseleri.
Umgca wokucubungula i-carrot puree ujolise kubavelisi bokutya kwabantwana, iifektri zesuphu kunye nabenzi besosi. Icandelo lokucoca nokucoca lakha i-puree egudileyo enobukhulu obuncinci kakhulu. Le puree ingazalisa iipakethi zokutya kwabantwana, iibhotile zeglasi okanye iikomityi ezincinci. Abavelisi besuphu basebenzisa i-carrot puree njengesiseko sesuphu zemifuno ekhrimu. Iibhaka zongeza i-puree kwiikeyiki, ii-muffins kunye nesonka ukuphucula umbala, umswakama kunye nomxholo wefayibha. I-carrot puree egxininisiweyo isebenza njengesithako esinokusetyenziswa ngeendlela ezahlukeneyo. Ingena kwi-yogathi, i-ayisikhrim, ukuzaliswa kwezidlo ezincinci kunye nokutya okulungiselelwe izityalo.
Abathengi abajolise ekuthumeleni imveliso kwamanye amazwe basebenzisa olu luhlu ukwenza i-aseptic carrot puree kunye ne-carrot juice concentrate. Bazalisa ezi mveliso kwiingxowa ze-aseptic ezingama-200 L kwiidrama. Abathengi bamanye amazwe emva koko baxuba okanye badibanise imveliso yabo. I-EasyReal ilungisa olu luhlu ukuze ukwazi ukusebenzisa iimveliso zasekuhlaleni kunye neemveliso zokuthumela ngaphandle ngobuninzi kwizixhobo ezifanayo, itshintsha kuphela iindlela zokupheka kunye neefomathi zokuzalisa.
Ungakhetha i-EasyRealumgca wokucubungula iikherothingamanyathelo amathathu aphambili. Okokuqala, chaza iimveliso zakho ekujoliswe kuzo. Ukuba ugxila kuzoumgca wokucubungula ijusi yekherothiKwiziselo ze-NFC ezibandayo, udinga ukuhlamba ngamandla, ukucinezela, ukuxuba okulula kunye nepleyiti okanye i-tubular pasteurization kunye nokugcwalisa okushushu okanye ukugcwalisa okubandayo okungasetyhiyo. Ukuba ugxila kuumgca wokucubungula i-carrot pureeUkutya komntwana, udinga i-pulping eqinisiweyo, ukucocwa kakuhle, i-homogenization ephezulu yoxinzelelo, i-tube-in-tube UHT kunye ne-aseptic pouch okanye i-jar filling. Ukuba uceba ukuthengisa i-carrot juice concentrate okanye i-carrot puree concentrate kwezinye iifektri, udinga i-multi-effect falling-film evaporator kunye ne-aseptic bag-in-drum filler.
Okwesibini, khetha umthamo ofanelekileyo. Imigca yovavanyo kuluhlu lwe-300–500 kg/h inceda amaqela e-R&D ukuvavanya iiresiphi kwaye aqinisekise iiparameter zenkqubo. Imigca ephakathi evela kwi-1–5 TPH ifanela iimpawu zejusi zengingqi, iifektri zeziselo zemifuno kunye nabavelisi bokutya kwabantwana. Imigca emikhulu evela kwi-8–20 TPH ixhasa abathumeli ngaphandle kunye nabapakishi abasebenza kunye abaqhuba iiphulo ezinde ngexesha lokuvuna. I-EasyReal iyila umthamo ngamnye onendawo eyaneleyo yokwandisa kamva. Ungaqala kancinci kwaye wongeze omnye ucinezelo, omnye umphumo we-evaporator okanye wesibini i-aseptic filler xa imfuno ikhula.
Okwesithathu, gqiba ngecebo lakho lokupakisha. Iibhotile kunye neebhokisi ezithengiswayo zifuna iibhloko zokugcwalisa iibhotile okanye iibhokisi kwaye ngamanye amaxesha iilebheli kunye neepakethi. Iingxowa zabantwana zifuna izizalisi zepokotho kunye neetonela zokupholisa ezithambileyo. Ingqokelela yeshishini ukuya kwishishini ifuna izizalisi zengxowa-engenasiphene okanye iibhegi-ebhokisini kunye neenkqubo zepalletizing. Iinjineli ze-EasyReal zidibanisa ezi modyuli zibe yilungiselelo elinye ngokusekelwe kwindawo yakho yomhlaba, izixhobo kunye nohlahlo-lwabiwo mali. Iqela linokulinganisa ixabiso lezinto eziluhlaza, isivuno kunye nokusetyenziswa kwamandla ukuze ubone ixesha lokuhlawula ngaphambi kokuba utyale imali.
I-EasyReal itsala umgama ocacileyo we-umgca wokucubungula iikherothiukuze abanini beefektri bakwazi ukuqonda inyathelo ngalinye. Umgca uqala ngokufumana iikaroti eziluhlaza, ukuthuthwa kweflume yamanzi kunye nokuhlamba iibrashi. Emva koko iikaroti ziya ekuxobukeni ngomphunga kunye nokuxobula iibrashi, kulandele ukuhlelwa ngesandla okanye ngokubonakalayo kwiibhanti zokuhlola. Iikaroti ezicocekileyo nezixobukileyo ziwela kwisixhobo sokutyumza iikaroti esenza i-mash erhabaxa. I-heater yetyhubhu ishushu ngokukhawuleza i-mash ukuya malunga ne-90–95°C kwaye iyibambe ixesha elifutshane ukubulala ii-enzymes kunye nokuthambisa iifayibha.
Emva kwekhefu elishushu, umgca wahlulwe waba ziindlela ezimbini eziphambili.umgca wokucubungula ijusi yekherothiIndlela ithumela i-hot mash kwi-carrot belt press okanye kwi-screw press. I-press ikhupha ijusi ize ishiye i-carrot pomace. Ijusi ingadlula kwi-enzyme treatment tank kunye ne-decanter centrifuge ukuba ufuna ijusi ecacileyo. Emva koko ijusi iya kwi-batch blending tank, kwi-vacuum deaerator, kwi-plate okanye kwi-tubular pasteurizer okanye kwinkqubo ye-UHT, kwaye ekugqibeleni ifike kwi-hot-fill okanye kwi-aseptic filling. Ukuba uvelisa i-concentrate, ijusi ingena kwi-evaporator ye-falling-film effect emininzi ngaphambi kwenyathelo lokugqibela lobushushu.
Iumgca wokucubungula i-carrot pureeIndlela ithumela i-mash eshushu kumatshini wokucoca nokucoca onezigaba ezimbini. Umatshini wokucoca nokucoca ususa i-fiber kunye neencam zeengcambu ngelixa ugcina uninzi lwezinto eziqinileyo kwi-puree egudileyo. I-puree emva koko idlula kwindawo yokugcina i-buffer yobushushu obuphantsi, ukucocwa kwe-vacuum, ukuxuba okukhethwayo kunye nokudibanisa uxinzelelo oluphezulu. Ii-sterilizer ze-UHT zetyhubhu ziphatha i-puree ene-viscous kwaye ziyipholise ukuya kubushushu bokugcwalisa. Okokugqibela, i-aseptic filler ipakisha i-puree kwiipakethi, iijagi okanye iingxowa ze-aseptic kwiidrama. Zombini iindlela zabelana ngesikhululo esinye se-CIP esicoca zonke iitanki, ii-heat exchangers, iipayipi kunye nee-fillers. I-EasyReal inokongeza ii-bypasses kunye neevalvu ukuze ukwazi ukutshintsha phakathi kwe-juice mode kunye ne-puree mode kusuku olunye lokusebenza.
1. Inkqubo yokuHlamba nokuKhuhla iiKaroti
Ii-flum yamanzi ekherothikwayeumatshini wokucoca ibrashi ifumana iikherothi ezinkulu kwiibhini okanye kwiilori. I-flume isebenzisa amanzi ahambayo ukuhambisa iikherothi kancinci, isuse umhlaba okhululekileyo kwaye ikhusele iingcambu ekutshatyalalisweni. Umatshini wokucoca ibrashi ojikelezayo onemivalo yokutshiza yangaphakathi kunye neebhrashi uze ususe udaka kunye namatye anamatheleyo. Uyilo lusebenzisa intsimbi engatyiwayo kunye neendawo ezigudileyo ukuze abasebenzi bakwazi ukuyicoca ngokukhawuleza. Isantya esihlengahlengiswayo kunye nokuhamba kwamanzi kukunceda ulungelelanise amanqanaba omhlaba kunye namandla awo ahlukeneyo.
Iisixhobo sokukhupha umphunga wekherothiiveza iminqathe kumphunga oxinzelelweyo kwisitya esivaliweyo. Umphunga ukhulula ulusu ngaphantsi komzuzu omnye. Inyathelo elikhawulezayo lokukhupha amanzi ajiyileyo lisusa amaxolo. Emva kokoisixhobo sokususa ibhrashi yekherothiNgee-roller ezirhabaxa, zicoca umphezulu kwaye zisuse amaqhekeza aseleyo ee-peel. Olu dibaniso lunika isivuno esiphezulu kuba lususa kuphela umaleko omncinci wesikhumba. Xa kuthelekiswa nokuxobuka ngokupheleleyo koomatshini, ukuxobuka ngomphunga kunye nebrashi kusindisa izinto eziluhlaza kwaye kunciphisa umthwalo wamanzi amdaka. I-EasyReal ilinganisa le nkqubo ngokweetoni zakho eziphezulu kunye nemida yamanzi.
2. I-Carrot Crusher kunye ne-Hot-Break Heater
Iiminqathaisandoi-crusherIguqula yonke okanye inqumle iminqathe ibe yi-mash efanayo. Isebenzisa iimela ezijikelezayo okanye iihamile ngaphakathi kwendlu yentsimbi engagqwaliyo. Uyilo lugcina ubungakanani obuzinzileyo be-particle ukuze ii-press kunye nee-pulpers ezisezantsi zisebenze kakuhle kakhulu. I-crusher ibandakanya isigqubuthelo sokhuseleko kunye nee-interlocks ukuze abasebenzisi bangayivuli ngexesha lokusebenza. Ungatshintsha izikrini ukuze ulungise ubume be-mash ukuze ufumane ijusi okanye i-puree.
Iiminqathaityhubhu-engaphakathi-kwetyhubhuisifudumeziifumana i-mash kwangoko emva kokuyityumza. Ipompo yokucoca i-mash ityhala i-mash kwi-tube-in-tube exchangers. Amanzi ashushu okanye umphunga kwicala leqokobhe uyayifudumeza i-mash ukuya kuma-90–95°C ngokukhawuleza. Eli nyathelo lokuphelisa ubushushu libalulekileumgca wokucubungula ijusi yekherothikwayeumgca wokucubungula i-carrot pureekuba iyazinzisa umbala, uburhabaxa kunye nencasa. I-EasyReal iyila inkqubo ukuze ubushushu kunye nexesha lokubamba zitshintshe kwi-HMI. Oku kukunceda uvavanye useto olwahlukileyo lweentlobo ezahlukeneyo zekherothi okanye iiresiphi ezixutyiweyo.
3. I-Carrot Belt Press kunye neJuice Claration
Iicinezelo yebhanti yekherothiIsasaza i-carrot mash eshushu kwibhanti yesihluzo esishukumayo. Uthotho lweerola lucinezela i-mash kwaye lukhuphe ijusi ngelixa ibhanti isiya phambili. Olu yilo lunika isivuno esiphezulu sejusi kunye nokusebenza okuzinzileyo kumandla emizi-mveliso. Isakhiwo esivulekileyo sivumela abaqhubi ukuba babone indawo yokucinezela kwaye bayicoce ngokulula. Ukuhlamba iibhanti ngokuzenzekelayo kugcina iimbobo zivulekile ukuze ugcine ukusebenza okufanayo ngexesha elide. I-EasyReal ikhetha ububanzi bebhanti kunye noxinzelelo lwe-roller ngokusekelwe kwiitoni zakho ezijolise kuzo ngeyure kunye nesivuno sejusi.
Ukuze ufumane ijusi ecacileyo, umgca usebenzisaitanki yonyango lwe-enzymekwayeidecanter yejusi yekherothi. Etankini, wongeza ii-enzymes zodidi lokutya eziqhekeza i-pectin kwaye zincede ukwahlukana kwezinto eziqinileyo. Emva koko i-decanter centrifuge ijikeleza ijusi ngesantya esiphezulu. Amasuntswana axineneyo aphuma ngaphandle aze enze ikhekhe elikhupha ngokuzenzekelayo. Ijusi ecacisiweyo iphuma njengolwelo olukhanyayo, oluzinzileyo olunenqanaba le-pulp elilawulwayo. Olu dibaniso lukuvumela ukuba uvelise ijusi ye-NFC enamafu, ijusi ecacisiweyo kancinci okanye ijusi ecacileyo kumgca omnye. Ulungisa kuphela idosi ye-enzyme, ixesha lokuhlala kunye noseto lwe-decanter kwi-HMI.
4. I-Carrot Pulper/Finisher yePuree
Iiminqathaumatshini wokucoca nokucoca onezigaba ezimbiniyenza i-carrot puree egudileyo yokutya kwabantwana kunye neesosi. I-paddle ejikelezayo ityhala i-hot mash kwizikrini zentsimbi engagqwaliyo. Inqanaba lokuqala lisebenzisa isikrini esirhabaxa ukususa iincam zeengcambu kunye neefayibha ezinkulu. Inqanaba lesibini lisebenzisa isikrini esincinci ukuphucula ubume. Umatshini wahlula imbewu, uxobule iziqwenga kunye namaqhekeza arhabaxa ngelixa ugcina uninzi lwezinto eziqinileyo nezinyibilikayo. Ungakhetha ubungakanani bemingxuma yesikrini ngokusekelwe kwimveliso yakho, umzekelo i-baby puree etyebileyo okanye isiseko sesobho esincinci.
Uyilo lwe-EasyRealumgca wokucubungula i-carrot pureeukuze i-viscosity ihlale iqinile kwaye umlomo ucocekile. I-pulper isebenzisa izitywina zococeko kunye nokhuseleko lweebheringi ukuze i-mash ingavuzi kwaye iintsholongwane zingaqokeleli. Iikhava ezivula ngokukhawuleza kunye nee-screen clamps zinceda abaqhubi ukuba batshintshe izikrini kwaye bacoce iindawo zoqhagamshelwano ngexesha elifutshane. Xa kuthelekiswa nee-pulpers zeziqhamo eziqhelekileyo, i-EasyReal ilungisa imo ye-paddle kunye nesantya sesakhiwo sefayibha yekherothi. Oku kunciphisa ukuguguleka kwizikrini kwaye kugcina umthamo uphezulu. Xa zidityaniswe ne-homogenization yoxinzelelo oluphezulu, inkqubo inika ubungakanani obuhle kakhulu bee-particles. Oku kunceda abavelisi bokutya kwabantwana ukuba bahlangabezane nemigangatho engqongqo yokuthungwa kwaye kunciphisa ukutyibilika kwiisuphu okanye kwi-smoothies.
5. I-Evaporator yeFalling-Film kunye ne-Tube-in-Tube UHT Sterilizer
Ii-evaporator yefilimu ewela phantsi yekherothiijusi exutyiweyo phantsi kwe-vacuum. Imveliso ihamba njengefilimu encinci ngaphakathi kweetyhubhu ezithe nkqo. Ubushushu obuphakathi ngaphandle kweetyhubhu buyabilisa amanzi kubushushu obuphantsi. Olu yilo lusebenzisa amandla amancinci kwaye lugcina umbala ukhanya. Uqwalaselo lweziphumo ezininzi lukuvumela ukuba usebenzise amandla omphunga kwakhona izihlandlo ezininzi. Ungaqhuba amanqanaba okugqibela eBrix kwijusi yekaroti exutyiweyo. Iitransmitter zenqanaba kunye neerefractometers zikunceda ukulawula ugxininiso ngokuzenzekelayo.
Iityhubhu yekherothi engaphakathi kwityhubhu ye-UHT sterilizerIphatha ijusi yekaroti ene-asidi ephantsi kunye ne-puree ixesha elide. Imveliso ihamba kwiityhubhu zangaphakathi. Amanzi ashushu ahamba kwijakethi ukuze afudumale imveliso ngokukhawuleza. Inkqubo emva koko igcina imveliso kubushushu obufunekayo ixesha elimiselweyo. Icandelo lokupholisa linciphisa ubushushu ukuya kwinqanaba lokuzalisa. Uyilo lwetyhubhu luphatha i-puree yekaroti ene-viscous enefayibha ngaphandle kokuyivala kwaye lunika ukucheba okuthambileyo. I-EasyReal idibanisa le sterilizer kunye ne-Siemens PLC, iirekhoda zobushushu kunye neevalvu zokujika ngokuzenzekelayo. Ukuba ubushushu buyehla, imveliso ibuyela kwitanki yokulinganisela endaweni yokuya kwi-filler. Oku kukhusela ukhuseleko lokutyaumgca wokucubungula iikherothiabasebenzisi.
6. Inkqubo yokuzalisa i-Aseptic kunye ne-CIP
Iisizali se-carrot aseptic bag-in-drumIzalisa ijusi yekherothi eshushu nengacocwanga okanye ipuree kwiingxowa ezifakwe iintsholongwane. Igumbi elivaliweyo kunye noxinzelelo lomoya olugqithisileyo olungenacocwanga lukhusela imveliso kwiintsholongwane ezikwindalo esingqongileyo. Iiarhente zomphunga okanye iikhemikhali ezingasebenziyo zibulala iintsholongwane kwiivalvu kunye neevalvu zokugcwalisa ngaphambi kokuba zenziwe. Ulawulo oluchanekileyo lobunzima okanye umthamo luqinisekisa ukuba yonke idrama iyahlangabezana nobunzima obuncinci. Ungatshintsha phakathi kweedrama ezingama-200 L kunye neefomathi ezincinci zengxowa-ebhokisini ukuba kuyimfuneko. Kwimveliso yokutya kwabantwana kunye nokuthengisa, i-EasyReal ikwabonelela ngeengxowa ezingasebenziyo kunye nezizalisi zeebhotile eziqhagamshela kwinkqubo efanayo ye-UHT.
Iinkqubo ye-CIP yekherothiicoca zonke iitanki, imibhobho kunye nezitshintshi zobushushu ngaphandle kokuziqhaqha. Iitanki ezahlukeneyo zibamba isisombululo se-caustic, i-asidi kunye namanzi. Iyunithi ye-CIP ephakathi ithumela ezi ziselo kwiisekethe ezinikezelweyo. I-Siemens PLC ilawula ubushushu, uxinaniso, ixesha kunye nokuhamba. Abaqhubi bakhetha inkqubo ye-CIP kwi-HMI, kwaye inkqubo isebenza ngokuzenzekelayo. Le ndlela isusa iintsalela ze-carrot pulp, iiswekile kunye ne-biofilms. Inciphisa umsebenzi wokucoca ngesandla kwaye igcina ucoceko lukwinqanaba elifanayo. Inkqubo ye-CIP eyilwe kakuhle ibalulekile kwiimveliso ze-carrot ezikhuselekileyo ezine-asidi ephantsi kunye neephulo zemveliso ezinde ezinexesha elincinci lokungasebenzi.
Uyilo lwe-EasyRealumgca wokucubungula iikherothiukuphatha iintlobo ezahlukeneyo zeekherothi kunye neempawu zazo. Isixhobo sokuhlamba kunye nesixovuli sihlangabezana neekherothi zasebusika ezigcwele umhlaba kunye neekherothi zasehlotyeni ezicocekileyo. Ixesha lokususa iikherothi elihlengahlengiswayo kunye nesantya sebrashi zikunceda ulinganisele isivuno kunye nomgangatho womphezulu. Isixhobo sokuqhekeza kunye nesixhobo sokuqhekeza esishushu sinokusebenza neekherothi ezintsha, iikherothi ezigcinwe kwigumbi lokubanda kunye neeklasi ezingamilanga kakuhle kodwa zisempilweni. Oku kukunceda ukuba usebenzise isivuno esininzi kwaye unciphise inkunkuma.
Kwicala lemveliso, umgca ofanayo unokuxhasa amaqela emveliso aliqela. Kwimo yejusi, ungavelisa ijusi ye-NFC kwi-8°Brix, ijusi ecacileyo kancinci kunye nejusi egxile kwi-60–65°Brix. Kwimo yepuree, ungenza i-carrot puree enamandla omnye kwi-9–12°Brix kunye ne-puree egxile kwi-19–21°Brix. Ungadibanisa i-carrot kunye ne-mango, i-apile okanye ithanga ukuze uyile iincasa ezintsha. I-homogenizer kunye neetanki zokuxuba zikunceda ulungise ubukhulu kunye nokuziva komlomo. Ngezi zixhobo, ungaqala ngemveliso ephambili efanaumgca wokucubungula ijusi yekherothiuze kamva wongeze ukutya komntwana okanye iziseko zesuphu ngaphandle kokuthenga isityalo esitsha ngokupheleleyo.
I-EasyReal ikwaqwalasela ukukhula kwexesha elizayo. Iimodyuli ezifana ne-belt press, i-evaporator kunye ne-aseptic filler zinokuphinda-phindwa ngaxeshanye. Oku kukuvumela ukuba ube namandla aphindwe kabini xa imakethi yakho isanda. Iiresiphi zokulawula kwi-PLC zivumela utshintsho olukhawulezileyo phakathi kweemveliso. Abaqhubi bakhetha igama lemveliso kwi-HMI, kwaye inkqubo ilayisha amaqondo obushushu afanayo, amaxesha okubamba, iindawo zevalvu kunye nemijikelo ye-CIP. Ngale ndlela,umgca wokucubungula i-carrot pureekwaye i-juice line iba yindawo eguquguqukayo yeemveliso ezininzi ezisekelwe kwimifuno, kungekhona umatshini omnye onenjongo esisigxina.
I-EasyReal ixhobisa yonke intoumgca wokucubungula iikherothingobulumkoI-Siemens PLC + HMIiphakheji yokulawula. I-PLC iqhagamshela kwiyunithi nganye yesitshixo. Ifunda imiqondiso evela kwiisensa ezikwii-washing mahines, ii-hammer crushers, ii-presses, ii-pulping kunye nee-refilling machines, ii-evaporators, ii-sterilizers kunye nee-fillers. I-PLC emva koko ithumela imiyalelo kwiimpompo, ii-motors kunye nee-valve. Abaqhubi babona umgca wonke we-carrot kwisikrini esinye okanye ezingaphezulu zokuchukumisa. I-HMI ibonisa iibhloko zenkqubo ezicacileyo, amaqondo obushushu aphilayo, amanqanaba etanki, uxinzelelo kunye nesimo sokusebenza. Uqala, uyeka okanye utshintshe isantya ngeempompo zesikrini ezilula. Ukhetha iiresiphi zeumgca wokucubungula ijusi yekherothi or umgca wokucubungula i-carrot pureeIresiphi nganye ilayisha amaqondo obushushu amiselweyo, amaxesha okubamba, iindawo zeevalvu kunye neealamu. Oku kunciphisa iimpazamo kwaye kugcina yonke ibhetshi isondele kumgangatho ofanayo.
Inkqubo yolawulo ikwasebenza njengedayari yakho yemveliso. Iigrafu zeenkqubo ze-PLC kunye ne-HMI zirekhoda amanyathelo abalulekileyo afana ne-hot break, i-UHT sterilization kunye nokucoca i-CIP. Ungajonga la magrafu xa ujonga umgangatho okanye uthetha nabathengi. Inkqubo igcina iingxelo zokucoca ukuze ukwazi ukungqina ukuba iitanki kunye nemibhobho zicociwe ngexesha elifanelekileyo kunye nobushushu. I-EasyReal inokongeza ukufikelela kude ukuze iinjineli zenkonzo zikuncede ulungise useto ngaphandle kokuhamba. Izikrini ezongezelelweyo zinokubonisa ukusetyenziswa kwamandla kunye namanzi ngetoni nganye yekherothi. Oku kukunceda ukunciphisa iindleko kunye nokufikelela kwiinjongo ezinobuhlobo nokusingqongileyo. Ngale nkqubo yokulawula ekrelekrele, neqela elincinci linokuqhuba umsebenzi onzima.umgca wokucubungula iikherothingendlela ekhuselekileyo nezinzileyo.
I-EasyReal ikunceda ukuba utshintshele kwingcamango yakho uye kwimveliso yokwenyani.ijusi yekherothikwayeipuree yekherothiUsenokuba ngumnini wemveliso yejusi, umvelisi wokutya kwabantwana okanye inkampani yokucubungula imifuno efuna ixabiso eliphezulu kwiikherothi. Iqela le-EasyReal limamela izimvo zakho zemveliso, iimarike ezijolise kuzo kunye nohlahlo-lwabiwo mali. Iinjineli emva koko ziyila i-umgca wokucubungula iikherothiuyilo oluhambelana nesakhiwo sakho kunye nezixhobo zakho. Bakhetha uluhlu olufanelekileyo lomthamo kwaye bacebisa indlela efanelekileyo yeemveliso zakho. Uyabona indlela umgca oguqula ngayo iminqathe eluhlaza ibe yijusi, ipuree, i-concentrate okanye iziselo ezixutyiweyo. Uyabona nalapho unokwandisa khona kamva ngokongeza i-press yesibini, i-evaporation engaphezulu okanye enye ibhloko yokuzalisa. Le ndlela icacileyo inciphisa umngcipheko kwaye yenza kube lula ukucwangcisa utyalo-mali lwakho.
I-EasyReal ayinikezi nje kuphela oomatshini. Le nkampani ixhasa uvavanyo lovavanyo, ukulungiswa kwenkqubo, ukufakelwa, ukuqalisa kunye noqeqesho lwabaqhubi. Iqela lakho lifunda indlela yokusebenzisa ikhefu elishushu ngokuchanekileyo, indlela yokugcina ukubulala iintsholongwane kwi-UHT kukhuselekile kunye nendlela yokutshintsha phakathiumgca wokucubungula ijusi yekherothikwayeumgca wokucubungula i-carrot pureeiindlela. Emva kokuqalisa, i-EasyReal ibonelela ngezicwangciso zezixhobo ezingasetyenziswayo, inkxaso kwi-intanethi kunye nokutyelela rhoqo xa kufuneka. Le ndlela yexesha elide inceda umgca wakho uhlale ulungele ukusebenza kwaye igcina umgangatho wemveliso uzinzile. Ukuba ukulungele ukuxoxa ngeprojekthi, ungalungiselela ulwazi olusisiseko kuqala. Udinga kuphela ukudwelisa umthamo wekherothi eluhlaza ngosuku, iimveliso ekujoliswe kuzo, iintlobo zokupakisha kunye nemida yeenkonzo zasekuhlaleni. Emva koko unxibelelana neqela le-EasyReal kwaye ufumane isindululo esilungiselelwe wena esinenkcazo yenkqubo, uluhlu lwezixhobo kunye nenqanaba lohlahlo-lwabiwo mali.
I-Shanghai EasyReal Machinery Co., Ltd, eyasekwa ngo-2011, igxile ekuveliseni imigca yokucubungula iziqhamo nemifuno, efana nomgca wokucubungula iikaroti, umgca wokuvelisa ijusi yekaroti kunye nomgca wokuvelisa i-carrot puree. Sigxile ekuboneleleni abasebenzisi ngoluhlu olupheleleyo lweenkonzo ukusuka kwi-R&D ukuya kwimveliso yemizi-mveliso. Ukuza kuthi ga ngoku sifumene isiqinisekiso se-CE, isiqinisekiso somgangatho we-ISO9001, isiqinisekiso se-SGS, kwaye sinamalungelo okushicilela azimeleyo angaphezu kwama-40.
Ngenxa yamava ethu amaninzi, isisombululo seziqhamo nemifuno esilungiselelwe wena esingaphezu kwama-300 esinomthamo wemihla ngemihla ukusuka kwi-1 ukuya kwi-1000 yeetoni kunye nenkqubo ephuhlisiweyo yamazwe ngamazwe enentsebenzo ebiza kakhulu. Iimveliso zenkampani zinconywe kakhulu ziinkampani ezinkulu ezaziwayo ezifana neYili Group, iTing Hsin Group, iUni-President Enterprise, iNew Hope Group, iPepsi, iMyday Dairy, njl.
Iimveliso eziNxulumeneyo
