Umgca Wokucubungula Itsheri
Umgca woLungiso lweCherry olulula unikezelaukucubungula okuzenzakalelayo, okucocekileyo, nokusebenzayokuzo zombiniiitsheri ezimnandikwayeiitsheri ezimuncu (ezithambileyo)Iinjineli zethu ziyile le nkqubo ukuze ikwazi ukusingatha ulusu oluthambileyo, olunamanzi amaninzi.
Iimpawu eziphambili ziquka:
● Ukucoca ngobushushu okanye ukubulala iintsholongwane kwiijusi kunye neejam
● Uyilo oluyimodyuli oluneendlela ezahlukeneyo zejusi, i-concentrate, i-puree, okanye iifomathi ezigcwele imingxunya
Abathengi banokuyilungisa le ntambo ukuze ilungelelaniswe nejam yobugcisa okanye imveliso yejusi yemizi-mveliso emikhulu. Ixhasa zombini ezi zintoukuzaliswa kwengxowa-engaphakathi kwidrama engenakubolaze-concentrates kunyeijagi yeglasi/ukuzalisa itinikwiimveliso ezithengiswayo. Izisombululo zethu ziyadityaniswaI-PLC + HMIukuze kulandelelwe idatha ekrelekrele kunye nezilumkiso zempazamo ngexesha langempela.
Ngamava angaphezu kweminyaka engama-25 kunye nokufakelwa kumazwe angaphezu kwama-30, i-EasyReal yakha imigca yecherry evelisa isivuno esikhulu, kwaye ihlangabezana nemigangatho yokhuseleko lokutya kwihlabathi liphela.
Le ndlela yokucubungula icherry ifanelekile kumashishini ahlukeneyo kumazwekazi. Sisebenzele:
●Iifektri zejusiezivelisa ijusi yecherry ye-NFC okanye iziselo ezixutyiweyo
●I-Jam kwaye igcina iimpawukusetyenziswa i-puree ene-Brix ephezulu, egcinwe lusu
●Abavelisi bokutya okukhenkcezisiweyoenika iicherry ze-IQF okanye iihafu ezifakwe imingxuma eqandisiweyo
●Iifektri zeziqhamo ezisemathininiukupakisha iitsheri ezimnandi kwisiraphu ukuze zithengiswe
●Abasebenzisi be-puree yemizi-mvelisokwimveliso yobisi, ivenkile yokubhaka, kunye nevenkile yeelekese
Iitsheri zeTart ziyaziwa ngeentlobo zazoiipropati zokulwa nokuvuvukalakunye nemiphumo yokuphucula ubuthongo. Iitsheri ezimnandi zibonelelaifayibha yokutya kunye nevithamini CZombini zifuna ukuphathwa ngokukhawuleza nangokucocekileyo ukuze kuthintelwe ukonakala nokugcina iingenelo zempilo.
EMpuma Yurophu naseTurkey, umgca wethu wokuvelisa iitsheri + i-IQF uphatha iitoni ezi-2–5 ngeyure zokuthunyelwa kwamanye amazwe ekhenkcezisiweyo. EMzantsi Melika, iindawo ezininzi zejem yetsheri zixhomekeke kwimveliso yethu.iinkqubo zokupheka nge-vacuumNokuba ungumlimi okhula kwiimveliso ezinexabiso elongezelelekileyo okanye uphawu lweziqhamo olusele lukhona, i-EasyReal ibonelela ngeenkqubo ezingabizi kakhulu nezilungele ikamva.
Ukukhetha umgca ochanekileyo kuxhomekeke kwiuhlobo lwemveliso,umthamo wemihla ngemihlakunyeukupakishaNantsi indlela yokugqiba:
Uhlobo lweMveliso yokuphela
● Ijusi / I-Concentrate → Ifuna unyango lwe-enzyme, i-decanter, i-pasteurizer, kunye ne-aseptic filler
● Ijem yeCherry / Gcina → Ifuna i-pulper, i-vacuum evaporator, i-jam cooker, i-glass jar filler
● I-IQF Epheleleyo okanye Eyesiqingatha → Ifuna isixhobo sokususa umngxuma + itonela yokupholisa umoya + ifriji ye-IQF
● Itoti epheleleyo / Isiqingatha → Ifuna umsusi womngxuma + ukufunxwa kwesiraphu + ukuthungwa kwetoti
Ubuchule bokuSebenza kwemihla ngemihla
● < iitoni ezi-5 ngosuku → Umgca oxineneyo one-batch sterilization kunye ne-manual pitting
● Iitoni ezi-5–20 ngosuku → Umgca ozenzekelayo onezihlambi eziqhubekayo, i-belt pitter
● Iitoni ezingama-20 ngosuku → Umgca ozenzekelayo ngokupheleleyo one-pitter eneendlela ezininzi, i-spiral blanched, i-PLC tracking
Uhlobo lokuPakisha
● Ingxowa engenamagciwane kwidrum (200L): ilungele ijusi/i-puree concentrate
● Ingqayi yeglasi/ithini: yeejam, izinto zokugcina ukutya, okanye iitsheri ezipheleleyo
● Isikhwama somqamelo / ibhotile yePET yokuthengisa: ifuna inkqubo yokuzalisa ngobushushu obuchanekileyo
Sixelele iimfuno zakho zemveliso kwaye siza kuyilungiselela isisombululo.
Nantsi indlela eqhelekileyo yokuphuma kwecherry entsha ukuya kwimveliso egqityiweyo:
Ukwamkelwa kweCherry eluhlaza → Isitya esidlidlizayo → Ukuhlamba kunye nokubrasha → Ukwahlula (ngesandla okanye ngokubonakalayo) → Ukucoca → Ukukhupha ijusi / Ukuyicoca / Ukuyiqandisa nge-IQF → Ukufudumeza okanye ukuPasteuriza → Ukufuma (kwizinto ezixutyiweyo okanye ijam) → Ukuzalisa kunye nokuVala (ibhegi enganyibilikiyo, ibhotile, ikani, ijagi) → Inkqubo yokucoca i-CIP
Iindlela ezahlukeneyo ezisekelwe kwimveliso:
●Ijusi: Ukudiliza → Isityumzi → Ucinezelo lwebhanti → Isitshizi sePasteurizer → Isizalisi se-Aseptic
●I-Puree / iJam: Ukudiliza → I-Pulper → Itanki Yokupheka Nge-Vacuum → Isizalisi seJar
●Okusetinini: Ukutshatyalaliswa → Idosi yesiraphu → iBlancher → iSeamer → itonela yokuvala inzala
Silungisa imephu yenkqubo ukuze ihambelane noyilo lwesityalo sakho.
I-Cherry Destoner (iPitter)
I-cherry destoner yahlula imingxuma kakuhle kwiziqhamo kwaye ingenzi monakalo mkhulu. Ifanelekile ukuqhekeza, ukucola, kunye nokwahlula iziqhamo ezahlukeneyo zamatye. Iimpawu ziquka:
1.Ukwahlulahlula intlama kunye nentsalela ngokuzenzekelayo.
2.Ingadityaniswa kumgca wemveliso okanye isetyenziswe njengeyunithi ezimeleyo.
3. Zonke iindawo ezidibana nemveliso zenziwe ngentsimbi engagqwaliyo ekumgangatho ophezulu, ezihlangabezana nemigangatho yococeko lokutya.
● Iphatha iitoni ezi-1–5/ngeyure
● Igcina ukuthembeka kwenyama okungaphezulu kwe-90%
● Ifanelekile kwiitsheri ezintsha nezisele zicoliwe
● I-die etshintshayo ngokulula kwiisayizi ezahlukeneyo ze-cherry
● Inkunkuma ephantsi xa ithelekiswa neepitter ezifana nezehammer
● Inyathelo elifanelekileyo lokwenza ijusi, ijam, i-IQF, okanye iifomathi ezifakwe ebhotileni
itsheriUmatshini Wokuvuthela Nokuhlamba Umoya
Le yunithi isusa ukungcola, amagqabi, kunye neentsholongwane ezingaphezulu komhlaba. Iquka inkqubo yokuhlamba amanzi kunye nenkqubo yamaqamza.
● Isusa intsalela yezibulali-zinambuzane kunye nomhlaba
● Umthumeli oqhubekayo ngesantya esilungisekayo
● Ithintela ukuqokelelana kweentsholongwane ngaphambi kokuba zingene
● Yenzelwe ukuqhaqha ngokulula kunye nococeko lwemihla ngemihla
ICherry PUmatshini wokucoca nowokuhombisa
Kwijam kunye nepuree, lo matshini ususa ulusu kunye nembewu.iirotor ezingenasici ezinezigaba ezimbinikwayeubungakanani be-mesh obuhlengahlengiswayo.
● Yenza ipuree egudileyo, engenambewu
● Igcina umbala kunye nezondlo
● Isetyenziswa kunye ne-vacuum evaporator
● Zonke iindawo ezinxibelelanayo zezodidi lokutya ze-SS304 okanye i-SS316
● Ingacubungula neetsheri ezisele zifakwe okanye eziqandisiweyo
I-Cherry Juice Belt Press
Le yunithi yokukhupha isebenzisa amandla ombane kunye noxinzelelo loomatshini ukutsala ijusi kwi-cherry ezicoliweyo. Isasaza i-mash kwi-filter belt ize iyicinezele ngee-roller.
● Imveliso eqhubekayo ukuya kuthi ga kwi-20,000 L/h
● Isivuno esiphezulu kunye nokufuma okuncinci
● Ifanelekile kwiitsheri ezimuncu ezine-asidi ephezulu
● Kulula ukuyicoca ngeempumlo zokutshiza ezihlanganisiweyo
● Uxinzelelo oluhlengahlengiswayo ngokusekelwe kubukhulu bepulp
Isitshisi seCherry Vacuum
Le evaporator isusa amanzi xa kushushu kancinci, igcina umbala wecherry kunye nevumba elimnandi.uyilo lwefilimu ewela phantsiukuze kubekho umphunga okhawulezayo.
● Inyusa iBrix kwijam okanye kwi-concentrate
● Inkqubo yokonga amandla eneziphumo ezi-3 ukuya kuthi ga kwiziphumo ezi-3
● Iivithamini ezithintela ubushushu azinazo zonke izinto ezibangela ubushushu
● I-HMI yesikrini sokuchukumisa ukuze kube lula ukuyisebenzisa.
● Isikrini esizenzekelayo Ukubeka iliso kwiBrix
● Iyunithi yokubuyisela ivumba ekhethiweyo
Umjelo obandayo weCherry IQF
I-tunnel isebenzisa umoya obandayo ukukhenkcisa iitsheri nganye ngemizuzwana. Igcina imo yesiqhamo kwaye ithintela ukunamathela.
● Ibhanti yentsimbi engenasici yokujikeleza umoya
● -35°C indawo enokusasazwa komoya ngokulinganayo
● Ilungele ukuthunyelwa ngaphandle ekhenkcezisiweyo kwiibhokisi ze-10kg okanye kwiingxowa ze-500g
● Ukufikelela lula ekucoceni ukunyibilikisa umkhenkce
● Ifanelekile kwiitsheri ezinemingxuma okanye ezipheleleyo
Lo mgca wokucubungula icherry ulungelelanisa oku kulandelayo:
●Iitsheri ezimnandi(ubume obuqinileyo, i-asidi ephantsi, ubungakanani obukhulu)
●Iitsheri ezimuncu(ithambile, ithambile, idla ngokusetyenziswa kwimizi-mveliso)
Silinganisa oomatshini ukuze sibone uhlobo lwecherry, ubungakanani, kunye nokuqina kwayo. IiDestoners zinokutshintshanisa iintloko ngeedayamitha ezahlukeneyo. I-Pulper kunye ne-belt press zivumela utshintsho lwe-mesh. I-IQF freezer iphatha iziqhamo ezipheleleyo, iihafu, okanye iziqwenga.
Iinketho zemveliso ziquka:
●Ijusi: I-NFC, ecacisiweyo, okanye egxile kakhulu
●I-Puree / iJam: Buthambile okanye ngeengcezu
●i-IQF iqandisiwe: Iphelele okanye iihafu
●Ifakwe ebhotileni/efakwe ebhotileni: Kwisiraphu okanye kwijusi yendalo
●Gxila: Brix 65–70 cherry concentrate
Umgca omnye ungatshintsha phakathi kweefomathi ngokutshintsha okufutshane. Oko kunika abapaki bexesha lonyaka ukhetho oluninzi lwemveliso kunye nenzuzo yonyaka wonke.
Umgca wokucubungula i-cherry we-EasyReal usebenza kwiInkqubo yolawulo olukrelekrele ye-PLC + HMI edityaniswe ngokupheleleyoOku kuvumela abaqhubi ukuba bajonge, balawule, kwaye balungise yonke inkqubo—ukusuka ekuhlanjweni ukuya ekuzalisweni—kwi-interface yesikrini esinye.
Unga:
●Misela ubushushu obuphakathiukuze kutshintshwe okanye kuphuphume umphunga
●Isantya somgca wethrekhi, isivuno sejusi, kunye nomthamo wokugcwalisa
●Jonga imijikelo yokucoca i-CIP
●Fumana izaziso zexesha langempelangenxa yoxinzelelo, ubushushu, okanye iimpazamo zomatshini
●Gcina iibhetshi zemveliso kunye nedatha yemveliso elandelelweyo
Le nkqubo isebenzisaI-Siemens PLCkwayeIiphaneli zokuchukumisa ze-HMIOlu seto lunceda ekunciphiseni ixesha loqeqesho lwabaqhubi kwaye luqinisekisa ukuchaneka okuphezulu ngexesha lee-cherry rush zexesha elithile.
Oku kunceda isityalo sakho sihlangabezane nemigaqo yokulandelelana kwedijithali kwaye kuvumela ukusombulula iingxaki kude. Kwizityalo ezinemveliso ezininzi, iiresiphi zinokucwangciswa kwangaphambili ukuze kutshintshelwe ngokukhawuleza phakathi kwejusi, ijam, okanye iindlela ze-IQF.
Olu layer luhlakaniphileyo luguqula umgca wakho wecherry ukusuka kwisetingi yoomatshini ukuya kwiiqonga lemveliso eliqhutywa yidatha, ilungele iifektri zokutya zanamhlanje.
Ngaphezulu kweminyaka engama-25 ndisebenza kubunjineli bokulungisa iziqhamo kunye nabathengi kulo lonke ilizweAmazwe angaphezu kwama-30, IShanghai EasyReal Machinery Co., Ltd. inikezela ngomnye weyona nkampani ibalaseleyoizisombululo zokucubungula iitsheri ezingabizi kakhulu neziqinisekisiweyo kwihlabathi liphelakwimarike.
Nokuba uqalisa imveliso yecherry yexesha elithile okanye uthengisa ijusi okanye ishishini lakho lokuthumela ngaphandle eliqandisiweyo, siza kukunceda uqalise. Ukususela kuyilo lwezixhobo ukuya kucwangciso lwezixhobo, iqela lethu libonelela ngenkxaso epheleleyo yobugcisa kunye nokufakelwa kwindawo.
Ungalindela:
● Izixhobo zentsimbi engagqwaliyo ezikumgangatho ophezulu
● Ixesha elifutshane lokuhambisa kunye neendlela zokwandisa ezilungiselelweyo
● Izixhobo ezingasetyenziswa ixesha elide kunye nenkxaso ekude
● Uqwalaselo olulungiselelwe wena ukuze luhambelane nohlobo lwakho lwetsheri kunye nemarike ekujoliswe kuyo
Qhagamshelana nathi ngokuukuxoxa ngeemfuno zakho zokulungisa icherry:
I-imeyile:[email protected]
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