Umgca Wokucubungula iPlum
Umgca wokucubungula iiplum ze-EasyReal unikezelaukusebenza okuzinzileyokwiimveliso ezineempuphu eziphezulu nezineempuphu eziphantsi. Sisebenzisa intsimbi engagqwaliyo yodidi lokutya kuzo zonke iindawo zokunxibelelana kwaye silandelauyilo lwemodyuliukuze ukwazi ukulungisa umgca ngokusekelwe kuhlobo lwemveliso.
Umgca ngamnye uqala ngoiyunithi yokuhlamba nokuhlunga iiplum, ilandelwa yii-pulper yokubhubhisaeyahlula imingxuma kunye namaxolo kwi-pulp. Emva koko, ngokusekelwe kwimveliso ekujoliswe kuyo, ukuhamba kwamanzi kuyahluka:
● Ngokubaijusi, siquka ukukhupha, unyango lwe-enzyme, ukucacisa, kunye nokuphuma kwamanzi.
● Ngokubaipuree, sigcina i-pulp ingahluzwanga kakhulu kwaye sifaka ubushushu obuthambileyo.
● Ngokubaijam okanye intlama, siquka iitanki zokuxuba, izinyibilikisi zeswekile, kunye nezipheki zevacuum.
Zonke iinkqubo zobushushu zisebenzisa ngokuchanekileyoUlawulo lobushushu be-PIDYethuizibulali ntsholongwane zetyhubhu ngaphakathi kwityhubhuPhatha i-plum paste ene-viscosity ephezulu ngaphandle kokutshisa kakhulu okanye ukungcolisa. Okokugqibela, iimveliso zingena kwimigca yokuzalisa engasebenzi kakuhle okanye eshushu.
I-EasyReal iyila umgca ngamnye weukucoca okulula, ukonga amandlakunyeixesha eliphezulu lokusebenzaNokuba ufuna imveliso engama-500 kg/h okanye engama-20,000 kg/h, iinjineli zethu zinokwenza isisombululo sihambelane nobukhulu besityalo sakho, ukufumaneka kwamandla, kunye nefomathi yokupakisha.
Abaprosesa beziqhamo basebenzisa imigca ye-EasyReal plum ngeendlela ezininzi:
● Iifektri zejusivelisa i-NFC kwaye ugxile.
● Iimpawu zeJamyenza iimveliso eziswiti ezivela kwiindidi ze-clingstone okanye ze-damson.
● Ababoneleli bePureeukuthumela ngaphandle i-pulp engekagqitywa ukutya komntwana kunye ne-mixube yobisi.
● Iitsheyini zebhakarisebenzisa i-plum paste kwii-mooncakes, ii-tarts, kunye nee-cookies ezigcweleyo.
Sikwaxhasa:
● Iikopolo-nkqubo zezolimoukucubungula iiplum ezintsha eziseleyo ngexesha lokuvuna.
● Abathumeli be-OEM ngaphandleukwenza iimveliso zengxowa ezifakwe kwidrama ezingama-220L ezipakishwe ngobuninzi.
● Abaprosesa bekhontrakthiabakhonza abathengi abaninzi beziqhamo kumgca omnye oguquguqukayo.
Imigca yethu yeplam iyaziqhelanisaiintlobo ngeentlobo zeediliyanjenge-plum ebomvu, i-plum etyheli, i-greengage, okanye i-damson. Nokuba ujolise kwiibhotile zokuthengisa zasekuhlaleni okanye ekuzaliseni izinto ezinkulu, i-EasyReal ineedizayini eziqinisekisiweyo ukuba zilungile.
Ukuze ukhethe umgca ochanekileyo wokucubungula iiplum, qwalasela ezi zinto zibalulekileyo:
1. Umthamo wokuphuma:
● Isikali esincinci: 500–1000 kg/h
● Isikali esiphakathi: 2–5 iitoni/h
● Isikali semizi-mveliso: iitoni ezili-10/h nangaphezulu
2. Uhlobo lwemveliso:
● Ngokubaijusi kunye nomxube: khetha iimodeli ezine-enzymatic treatment, i-centrifugal clearance, kunye ne-falling-film evaporator.
● Ngokubaipuree kunye nokutya komntwana: sebenzisa i-pulping ethambileyo ene-filter encinci kunye ne-sterilizers ezicothayo.
● Ngokubaijam okanye intlama: khetha izipheki zevacuum, izixubi zeswekile, kunye nezizalisi ezine-viscosity ephezulu.
3. Ifomu yokupakisha:
● Iibhotile zeglasi okanye iijagi ezithengiswayo (200–1000 ml)
● Iibhotile zeplastiki ezigcwele ubushushu
● Iingxowa ze-aseptic ezingama-200L/220L ezikwiidrum
● Iingxowa zeenkonzo zokutya eziyi-1–5L
4. Imeko yezinto eziluhlaza:
● Iiplum ezintsha
● IQF okanye iqandisiwe
● I-pulp efakwe imingxunya ngaphambili
Iinjineli zethu zokuthengisa zinokulinganisa iindlela ezahlukeneyo zokuhamba kwemveliso yakho. Sikunceda uthelekiseutyalo-mali xa kuthelekiswa nesivuno, ixesha lokucubungula xa kuthelekiswa nexesha elihlala lihlelikunyeukuseta ngesandla vs. ngokuzenzekelayo.
Nantsi indlela olu luhlu olupheleleyo olusebenza ngayo iiplum eziluhlaza zibe ziimveliso zokugqibela:
IiPlums Ezintsha
→Ukuphakamisa iConveyor
→Umtshisi weebhamu + Umtshisi weebhrashi
→I-Conveyor yokuHlela
→Ukutshabalalisa iPulper
→Isifudumezi
→(ukhetho) Itanki yoNyango lwe-Enzyme
→(ukhetho) Isicacisi seCentrifugal
→(ukhetho) Umphunga woXinzelelo
→Isibulali-ntsholongwane (ityhubhu engaphakathi okanyeuhlobo lwetyhubhu)
→Ukuzalisa Okungabolisiyo okanye Ukuzalisa Okushushu
→Imveliso egqityiweyo: Ijusi / iPuree / iJam / iPaste
Siyilungisa itshathi ngokuxhomekeke kwimveliso yakho. Umzekelo, i-puree iyawatsiba amanyathelo e-enzyme kunye nokucacisa. Imigca ye-jam ibandakanya i-iyunithi yokuxuba kunye nokunyibilikisa iswekilengaphambi kokupheka nge-vacuum.
Makhe sijonge izixhobo eziphambili ezenza umgca wakho weplam usebenze kakuhle:
Umtshisi weePlum Bubble + Umtshisi weeBrush
Le yunithi iphakamisa kwaye ifake iiplum kwisitya sentsimbi engatyiwayo esinamanzi ajikelezayo.inkqubo yamaqamzaishukumisa isiqhamo kancinci ukuze isuse uthuli kunye nokungcola. Emva koko,iibhrashi ezijikelezayohlamba umphezulu uze uhlambe ngamanzi amatsha.
→ Inceda ukususa izibulali-zinambuzane kunye nolusu oluthambileyo ngaphandle komonakalo.
→ Inciphisa umsebenzi wokuzala kwaye iphucula ucoceko kwinqanaba lokuqala.
Isithuthi Sokuhlela IiPlum
Ibhanti yentsimbi engagqwaliyo ihambisa iiplamu ezihlanjiweyo phantsi kokukhanya okanye ukujonga ngamehlo. Abaqhubi basusa iziqhamo ezonakeleyo okanye ezingavuthwanga.
→ Iqinisekisa ukuba kuphela ziziqhamo ezikumgangatho ophezulu ezingena kwinqanaba lokutyumba.
→ Ukukhetha ikhamera okukhethiweyo kufumaneka ukuze kusebenze ngokuzenzekelayo ngokupheleleyo.
I-Plum Destoning Pulper
Lo matshini usebenzisa isihluzo esijikelezayo esikhawulezayo ukwahlula imingxunya enyameni. I-blade yangaphakathi ijikeleza ngokuchasene nesikrini se-mesh ngelixa i-pulp idlula.
→ Isusa amatye eplam ngokufanelekileyo ngaphandle kokutyumza i-kernel.
→ Ivelisa i-puree ethambileyo okanye isiseko sejusi kwaye ayinayo inkunkuma ingako.
Itanki yoNyango lwe-Enzyme
Kwijusi kunye ne-concentrate, le tanki yongeza ii-enzymes zodidi lokutya ukuze ziqhekeze i-pectin kwaye zinciphise i-viscosity.
→ Iphucula isivuno sejusi kwaye inciphisa umthwalo wokucoca.
→ Itanki efakwe ijakethi epheleleyo enomxube we-paddle kunye nolawulo lobushushu.
Isicacisi seCentrifugal
Le centrifuge yahlula izinto eziqinileyo ezixotyulweyo kwijusi emva kokuqhekeka kwe-enzyme.
→ Inika ijusi yeplum ecacileyo.
→ Iluncedo ngokukodwa kwi-NFC kunye nemigca ecacileyo yokugxila.
I-Evaporator yefilimu ewayookanye u-Fi-forcedEisixhobo somphunga
I-evaporator igxininisa ijusi kwisimo sesiraphu okanye intlama. Ijusi ingena kwi-film encinci phezu kweetyhubhu ezishushu kwaye amanzi ayaphuma.
→ Isebenzisa umphunga we-vacuum oshushu kakhulu ukugcina incasa.
→ Ukonga amandla ngokusetyenziswa kwakhona kobushushu kwiziphumo zangaphambili.
Ityhubhu engaphakathi okanyeItyhubhuIsibulali-ntsholongwane
Sisebenzisa izibulali-ntsholongwane zohlobo lwetyhubhu kwijusi kunyeityhubhu-engaphakathi-kwetyhubhuuhlobo lwezibulali ntsholongwaneyejam/intlama/ipuree ekrakra.
→ Igcina umgangatho wemveliso ophezulu kwi-95–121°C.
→ Ibandakanya irekhoda yobushushu, iityhubhu zokubamba, kunye nevalvu yoxinzelelo lomqolo.
→ Ayingcolisi nokuba i-plum pulp ityebile.
Umatshini Wokuzalisa Ongabolisiyo
Lo matshini uzalisa imveliso yeplam ecociweyo kwiingxowa ezicociweyo ngaphakathi kwiidrama okanye kwiibhini.
→ Isebenza phantsi kweemeko zomoya ococekileyo okanye umoya ococekileyo.
→ Ifumaneka kwiinguqulelo ezinentloko enye okanye ezimbini.
→ Ifanelekile ukuthunyelwa kwamanye amazwe kwaye igcinwe ixesha elide.
Umgca wokucubungula iiplum ze-EasyReal usebenza ngeendlela ezahlukeneyoiintlobo zeplamukwayeiimeko zokufakaNokuba ufumana naiiplum ezibomvu, iiplum ezityheli, iigreengagesokanyeooDamsons, inkqubo yethu ilungisa amanyathelo okuhamba kunye nokuhluza ukuze ihambelane nokuthungwa kunye nokulinganisela kweswekile-asidi.
Ungondla:
● Iiplums ezintsha ezipheleleyo(enemingxuma)
● Iiplamu eziqandisiweyo okanye ezinyibilikisiweyo
● I-pulp efakwe imingxunya ngaphambiliukusuka kwindawo yokugcina ebandayo
● Isitokhwe esivuthiweyo okanye esityumkileyoyentlama
Injongo nganye yemveliso inendlela yayo yenkqubo eyahlukileyo. Umzekelo:
● Imigca yejusigxininisa ukucaciswa kunye nokwahlulwa kwee-enzyme ukuze kubekho isivuno esingcono.
● Imigca yePureeYitsibe ingcaciso uze ugcine i-pulp fiber ukuze ilungele ukuthungwa.
● Imigca yeJam okanye yokuncamathiselasebenzisa ukupheka nge-vacuum kunye nokongeza iswekile ukuze ufumane iBrix kunye ne-viscosity efanelekileyo.
Ukuguquguquka kukwavela kwiindlela zokupakisha. Umgca ofanayo oyintloko ungatshintsha phakathi:
● Iibhotile ezithengiswayo ezingama-200 ml
● Iingxowa ze-BIB ezi-3 ukuya kwezi-5L
● Iidrama ze-aseptic ezingama-220L
Siyila inkqubo ukuze ivumeleukucoca i-CIP ngokukhawuleza, ukutshintsha iresiphikunyeukutshintshwa kwendlela yemvelisoOko kuthetha ukuba ungayisebenzisa ijusi kusasa uze uyiqabe emva kwemini.
Ukuba umbane wakho uyatshintsha ngokwexesha lonyaka okanye ngokwemfuno yemarike, uyilo lwe-modular lwe-EasyReal lugcina umgca wakho usebenza kakuhle kwaye ungachithi mali ingako.
Umgca wokucubungula iiplum usebenza kwiInkqubo yolawulo olukrelekrele lwe-PLC + HMI, ekunika ulawulo olupheleleyo kunye nokubonakala kwedatha kuyo yonke inyathelo.
Isikrini sokuchukumisa esiphakathi sikuvumela ukuba:
● Misela amaqondo obushushu, isantya, kunye noxinzelelo kwiyunithi nganye
● Jonga amazinga okuhamba kwemveliso kunye namaxesha okugcina imveliso
● Landelela imbali yebhetshi kunye nemijikelo ye-CIP
● Qalisa ii-alamu kwiiparameter ezingaqhelekanga
Sisebenzisaabalawuli be-PLC abanophawunjenge-Siemens eneephaneli ze-HMI ezidityanisiweyo. Kwiminyathelo ebalulekileyo efana nokubulala iintsholongwane kunye nokuzaliswa kwe-aseptic, songezaUlawulo lobushushu be-PIDkwayeulawulo loxinzelelo lomqoloukuqinisekisa ukhuseleko kunye nokuhambelana kwemveliso.
Kwiinkqubo ezinkulu, ungakhetha kwakhona:
● Ukuxilongwa okukudekunye nenkxaso yokusombulula iingxaki
● Ukugcina idatha kunye nokuthumela ngaphandleingxelo yokuthobela imithetho
● Iimodyuli zolawulo lweresiphiukutshintsha iimveliso ngokulula
Zonke iinkqubo zicwangciswa ziinjineli zethu zombane zangaphakathi kwaye zivavanywa ngexesha le-FAT ngaphambi kokuba zifike (Uvavanyo loKwamkelwa kweFactory). Ufumana iqonga elizinzileyo nelilula ukulisebenzisa elifuna uqeqesho oluncinci.
Ngezixhobo zokulawula ezikrelekrele ze-EasyReal, akufuneki uqagele ukuba kwenzeka ntoni ngaphakathi kwimibhobho. Uyibona bukhoma, uhlengahlengise ngoko nangoko, kwaye uhlala ulawula yonke ibhetshi.
IShanghai EasyReal Machinery Co., Ltd. iphelileIminyaka engama-25 yamava kushishinoekucutshungulweni kweziqhamo. Sincede abathengi kulo lonke ilizweAmazwe angaphezu kwama-30Yakha imigca yemveliso ethembekileyo, eguquguqukayo, nengabizi kakhulu.
Ukususela ekuphuculweni kwezixhobo esinye ukuya kwizityalo ezipheleleyo, sixhasa:
● Uyilo lwenkqubo kunye noyilo
● Ukubonelela kunye nokufakela izixhobo
● Uqeqesho lokugunyazisa kunye nokuqhuba
● Inkxaso emva kokuthengisa kunye nezixhobo ezingasetyenziswanga
Yonke imigca yokucubungula iiplum esiyakhayoyenzelwe imveliso yakho, ukupakishwa kwakhokunyeiziseko zophuhliso zasekuhlaleni kwakhoIzisombululo zethu zixhaswa ziimeko zokwenyani kwimizi-mveliso yejusi, ijam, kunye ne-pulp.
Vumela iqela lethu lobunjineli lihlalutye iimfuno zakho. Siza kuyila isisombululo esiphucula isivuno, sinciphise ixesha lokungasebenzi, kwaye sihambelane nesicwangciso sakho sotyalo-mali.
Qhagamshelana nathi ngokuukucela ikowuteshini okanye ingcebiso yobugcisa:
www.easireal.com/contact-us
I-imeyile:[email protected]
Iimveliso eziNxulumeneyo
