Umgca Wokucubungula iMango | Isityalo Sokucubungula iMango Pulp, Puree kunye neJuice
Iumgca wokucubungula imangoyinkampani epheleleyo yezemvelisoisityalo sokulungisa i-mango pulpyenzelwe ukuguqula iimango ezintsha zibei-pulp, i-puree, okanye ijusi ekumgangatho ophezulukokubini ukubonelela ngezithako kunye nokuveliswa kweziselo ezigqityiweyo.inkqubo yokucubungula i-mango pulp enganyibilikiyoidibanisa izinto eziphambiliUkuphathwa kweziqhamo, ukucocwa, ukugxila, ukubulala iintsholongwane, kunye nobuchwepheshe bokupakisha obungenabungozi, ukuqinisekisaimveliso ezinzileyo, ukusetyenziswa kwamandla aphantsi, kunye nolawulo oluphezulu lococekokwibhetshi nganye yemveliso.
Ekuqaleni kwenkqubo,iimango ezintsha ziyahlanjwa, zixutywe, kwaye zihluzweusebenzisaumatshini wokuhlamba nokulungisa imango ofana namaqamza, esusa ukungcola, i-latex, kunye nezinto zangaphandle. Iziqhamo ezicociweyo ziphakanyiswa yi-isithuthi se-elevatorukungena kwiumatshini wokususa nokukhupha imangoaphoi-pulp yahlulwe kakuhle kumatye kunye namaxolongenkunkuma encinci.
I-pulp ekhutshiweyo ingena kwiumatshini wokucoca nokucoca onezigaba ezimbini, exhotyiswe ngeesihluzo ezimbini (ngesiqhelo i-0.8 mm + 0.4 mm), ifikelelailungile, i-puree efanayo. Oku yiinqanaba eliphambili kumgca wokuvelisa i-mango pulp, ukuhambisaisivuno esiphezulu kunye nentsalela yefayibha ephantsingelixa igcina ivumba lendalo kunye nombala wesiqhamo.
Ngokuxhomekeke kwimveliso ekujoliswe kuyo, i-pulp ecociweyo ingena kwi-icandelo lesityalo sokulungisa ijusi yemangoukuncipha komoya kunye nokudibanisa umzimba.isixhobo sokucoca ulweloisusa ioksijiniyandisa ixesha lokugcinwa kwemini kwaye ugcine incasa, ngelixa kukhethoi-homogenizer emgceniiphucula indlela yomlomo kunye nokuzinza. Kwiimveliso ezixineneyo,i-evaporator yefilimu ewela ngokunyanzelwa okanye ephoqelekileyoinyusa umxholo oqinileyo ukuya kuthi ga28–30 °Brix okanye ngaphezulu, isebenza phantsi kwe-vacuum ukuzeukunciphisa ukulahleka kwencasa kunye nokuwohloka kobushushu— inyathelo elibalulekileyoUkwenziwa kwe-mango pulp concentrate.
Ukubulala iintsholongwane kwenziwa ngumntuisicoci se-UHT esityhubhu, ukufudumeza imveliso ngokukhawuleza ukuze110–125 °C imizuzwana eli-15–30 (ingenziwa ngokwezifiso)Oku kuqinisekisaukungazali kwezorhwebo, igcina umbala kunye ne-viscosity, kwaye iyaxhasaukusebenza okuqhubekayo iiyure ezingama-24Inkqubo iyahambelanaimigangatho yokhuseleko lokutya yamazwe ngamazwe (FDA/CE), okwenza ukuba ifanelekeiifektri ze-mango pulp ezijolise ekuthumeleni kwamanye amazwe.
Inyathelo lokugqibela libandakanyaukuzaliswa kwe-asepticusebenzisaisizali sebhegi ye-aseptic esizenzekelayo ngokupheleleyo, ekwaziyo ukupakishaIidrama ezingama-200 L ezicocekileyo, ezifakwe ebhegini, okanye ezipakethini ezincinciOlu phakheji lugcinaukuya kuthi ga kwiinyanga ezingama-24 zobomi beshelufu kubushushu obuqhelekileyo, evumelaimisebenzi yokuthunyelwa kwempahla kwihlabathi liphela kunye nokupakisha kunyengaphandle kokuxhomekeka kwi-cold chain.
Zonke iimatshini ziqhagamshelwe ngeimibhobho yentsimbi engagqwaliyo yococeko, elawulwa yiinkqubo ye-othomathikhi ye-Siemens PLC + HMI ephakathiUjongano lubonelelaUkubeka esweni ubushushu, ukuhamba, kunye noxinzelelo ngexesha langempela, kunyei-CIP ezenzekelayo (iCocekile-kwiNdawo)ukuqinisekisaukutshintsha ngokukhawuleza kwebhetshi kunye nokusetyenziswa okuncitshisiweyo kwamanzi/i-detergent.
Xa zizonke, ezi nkqubo zakhaiyunithi yokucubungula imango edityaniswe ngokupheleleyo—aisisombululo esomeleleyo, esisebenzisa amandla kakuhle, nesicocekileyoilungeleizityalo zejusi yemango ezikwizinga eliphakathi ukuya kwelikhuluNokuba ngaba ukuvelisai-aseptic mango pulp, i-concentrated puree, okanye ijusi yemango ethengiswayo, lo mgca uqinisekisaumgangatho wemveliso ophindaphindwayo, iindleko eziphantsi zokulungisa, kunye nemveliso enokukhuliswa— ukuyenza ibeukhetho olukhethwayo lwabavelisi bokutya neziselo banamhlanje kwihlabathi liphela.
Isityalo sokulungisa i-mango pulp senzelwe ukuguqula iimango ezintsha zibe yi-mango pulp ezinzileyo, i-mango puree, ijusi yemango okanye i-mango concentrate ngokuzihlamba, ukuzicoca, ukuzicoca, ukuzicoca, ukuzicoca, ukuzibulala iintsholongwane kunye nokuzalisa. Xa kuthelekiswa nomatshini omnye we-mango pulp, umgca opheleleyo wokulungisa imango ubonelela ngokuphathwa kwezinto rhoqo, unyango lobushushu olulawulwayo, ukuhanjiswa kococeko kunye nokupakishwa okuguquguqukayo kwimveliso yemizi-mveliso.
I-EasyReal imisela isityalo ngasinye sokulungisa i-mango pulp ngokweentlobo zemango eluhlaza, ukuvuthwa, umxholo wefayibha, iBrix yokugqibela, i-viscosity yemveliso kunye nefomathi yokupakisha. Kwinkqubo yokulungisa i-mango pulp enganyibilikiyo, umgca ungabandakanya umatshini wokuhlaziya imango, umatshini wokucoca onamaqonga amabini, i-vacuum deaerator, i-tubular UHT sterilizer kunye nomatshini wokugcwalisa ingxowa enganyibilikiyo. Kwimveliso yejusi yemango, inkqubo ingaxhotyiswa ngokuxuba, ukuxuba, ukucoca kunye namacandelo okugcwalisa ibhotile okanye ingxowa.
IUmgca Wokucubungula iMangoInceda uluhlu olubanzi lwamashishini kuquka iifektri zeziselo, ababoneleli ngezithako ezisekelwe kwiziqhamo, iimpawu zokutya kwabantwana, kunye nabavelisi beedizethi ezikhenkcezisiweyo. Ulwakhiwo lwayo lwemodyuli luvumela ukuziqhelanisa ngokukhawulezaI-Mango Puree,I-Mango Pulp,I-Mango NectarokanyeIjusi yeMango eClarifiedimveliso.
Iifomathi zemveliso eziqhelekileyo ziquka:
•Iidrama ze-Aseptic ezingama-200 Lye-mango puree concentrate yokuxuba ngezantsi.
•Ukupakisha okufakwe kwingxowa(3–25 L) yeendlela zokupheka kunye neenkonzo zokutya.
•Iibhotile zePET okanye zeglasi ezithengiswayo (250–1000 mL)ukuze ufumane ijusi yemango esele ilungele ukuselwa.
Abaqhubi baxhamla kukugcinwa kombala okuzinzileyo kunye nokuhambelana kwencasa, ngelixa abaprosesa benciphisa ixesha lokungasebenzi elingalindelekanga ngokusebenzisa i-CIP ezenzekelayo kunye nemijikelo yobushushu eqikelelweyo. Ngenxa yoko, umgca wokucubungula imango yezimboni uxhasa imveliso eqhubekayo, elungele uphicotho kunye nesivuno esihambelanayo kunye nomgangatho.
Kwabavelisi beziselo, umgca wokucubungula imango ungamiselwa njengomatshini wejusi yemango othengiswayo wokuvelisa ijusi yemango, i-mango nectar kunye neziselo zemango ezixutyiweyo. Emva kokucocwa nokucocwa, i-mango puree ingaxutywa, ixutywe, ifane, itshiswe kwaye izaliswe kwiibhotile ze-PET, iibhotile zeglasi, iipakethi okanye ezinye iindlela zokupakisha ezithengiswayo.
Xa kuthelekiswa nomatshini wejusi yemango ozenzekelayo oqhelekileyo, i-EasyReal ibonelela ngesisombululo esipheleleyo semizi-mveliso esigubungela ukuphathwa kwemango eluhlaza, ukukhupha i-pulp, ukwenziwa kwayo, unyango olushushu kunye nokuzaliswa kokugqibela. Oku kwenza le nkqubo ifaneleke zombini ukuhanjiswa kwe-pulp yemango ye-B2B kunye nokuveliswa kweziselo zemango ezilungele ukuselwa.
Ukukhetha uyilo oluchanekileyo kuxhomekeke kwimveliso ekujoliswe kuyo kunye nomthamo wesityalo.
Umthamo wemveliso (iitoni ngosuku) uchaza ubungakanani bokusetyenziswa kwe-mango elevator, i-mango destoner, kunye ne-mango tubular sterilizer.
Izinto eziphambili zokumisela ziquka:
• Inkqubo yokutshintshiselana ngobushushu: ityhubhu yokungenisa i-puree yemango ebhityileyo; ityhubhu yokutshintsha ubushushu ye-pulp okanye ijusi.
• Inkqubo yokufunxa umoya: iyadingeka xa ufaka i-evaporator ye-mango falling-film yokugcina ivumba elimnandi.
• Indlela yokupakisha: ukuzaliswa kwedrum engaboliyo kwizithako; i-PET eshushu egcwalisa iziselo ezithengiswayo.
Ngaphambi kokuba kusetyenziswe utyalo-mali olupheleleyo, uninzi lwabaprosesa luvavanya iindlela zokupheka kumgca wokucubungula imango osetyenziswa kwisikali sovavanyo ukuqinisekisa uburhabaxa, umbala, kunye nokuziphatha kweBrix phantsi kweemeko zokwenyani zemveliso.
Umgca oqhelekileyo wokucubungula imango ulandela la manqanaba alandelelanayo:
1. Ukwamkelwa nokuHlelwa kweMango – Ukulinganisa nokujonga ngamehlo ukuze ungawamkeli amaqatyana onakeleyo okanye avuthiweyo kakhulu.
2. Inkqubo yokuHlamba iMango – Isixhobo sokuhlamba iibhamuza kunye ne-brush roller zisusa umhlaba, i-latex, uthuli kunye neentsalela zomphezulu.
3. I-Mango Elevator Conveyor – Ihambisa iimango ezicociweyo kancinci ukuya kwicandelo lokuzicoca nokuzicoca.
4. Umatshini Wokuqhekeza Imango / IMango Destoner – Yahlula amatye emango kwaye iwaxobule ngelixa inciphisa ukulahleka kwepulp.
5. Umatshini wokucubungula iMango Pulp kunye neNkqubo yokuCoca – Ukusikwa okunezigaba ezimbini kuvelisa i-mango pulp okanye i-puree egudileyo enomxholo wefayibha olawulwayo.
6. I-Mango Vacuum Deaerator – Isusa umoya ongaphakathi ukuze ikhusele incasa, umbala, i-vitamin C kunye nozinzo lwemveliso.
7. I-Mango Forced-Circulation Evaporator – Igxininisa i-mango pulp ukuya kuma-28–30 °Brix okanye ngaphezulu ukuze ivelise i-mango puree kunye ne-concentrate.
8. Inkqubo yokudibanisa iMango okanye iHomogenizing – Icandelo elinokukhethwa kulo lejusi yemango, i-mango nectar kunye nesiselo esilungele ukuselwa.
9. I-Mango Tubular Sterilizer (UHT) – Ukufudumeza ngokukhawuleza ukuya kwi-110–125 °C okanye amaqondo obushushu alungiselelwe wena ukuze kufumaneke intsholongwane kurhwebo.
10. Umatshini wokuzalisa iMango Aseptic – Uzalisa i-mango pulp engenazintsholongwane kwiidrama ezingama-200 L, iipakethe zengxowa okanye iifomathi zokupakisha ze-aseptic ezenzelwe wena.
Iintlobo ngeentlobo zamasebe ziquka i-mango pulp, i-mango puree, i-mango nectar, ijusi ye-mango kunye ne-high-Brix mango concentrate, zonke ezi zinto zifumaneka ngomqolo omnye odibeneyo wokucubungula.
1. Umatshini wokuhlamba nokuhlela iMango
Le nkqubo idibanisaukushukuma kwamaqamza, ukuhlamba ngesitshizi esinoxinzelelo oluphezulu, kunye neerola zebrashi ezijikelezayoukususa umhlaba, i-latex, kunye neentsholongwane eziphezu komhlaba kwisikhumba semango.
An isithuthi sokuhlola esivulekileyoivumela ukuhluzwa ngesandla, ukuqinisekisa ukuba kuphela iziqhamo ezikumgangatho ophezulu ezingena kumgca wemveliso.
Yenziwe ngeIntsimbi engagqwaliyo ye-SUS304, iimpawu zeyunithiiitanki zococeko ezijikelezileyo, imibhobho ehambelana ne-CIP, kunye neejethi zomoya ezihlengahlengiswayo, ukufezekisa zombiniukuthotyelwa kokhuseleko lokutya kunye nokusetyenziswa kwamanzi okuphantsi.
Amagama angundoqo:umatshini wokuhlamba iimango, inkqubo yokuhluza iimango, izixhobo zokucoca iziqhamo.
2. Isithuthi seMango Elevator
Iisithuthi se-elevator sentsimbi engagqwaliyoukusebenzisaiibhakethi ze-PVC okanye ze-PU ezikumgangatho wokutyaukuhambisa iimango ezihlanjiweyo kancinci kwindawo yokuzifudumeza okanye yokuzitshisa.
Ixhotyiswe ngeImoto ye-variable-frequency drive (VFD), ivumelanisa isantya sokutya nesigaba esilandelayo ukuzethintela ukuxinana okanye ukonakala kweziqhamo.
Yayoisakhiwo semodyuliivumela ukugcinwa lula kunye nokuziqhelanisa neemeko ezahlukeneyoumthamo womgca (1–20 t/h).
Amagama angundoqo:ilifti yemango, ibhanti yokuhambisa imango, inkqubo yokudlulisa iziqhamo.
3. Umatshini wokuSusa iMango / uMtshini wokuSusa iMango kunye noMatshini wokuSusa iMango
Umatshini wokuhlaziya imango ngomnye wemishini ephambili kumgca wokucubungula i-mango pulp. Wahlula i-mango pulp kumatye kwaye ukhupha amaxolo ngaphambi kokuba izinto zingene kwicandelo lokucoca nokucoca. Eli nqanaba lichaphazela ngokuthe ngqo isivuno se-pulp, intsalela yefayibha, umthwalo wesihluzo osezantsi kunye nokuthungwa kwe-puree yokugqibela.
Isebenza njengomatshini wokususa iimango, umatshini wokususa iimango kunye nomatshini wokukhupha iimango.
Yahlula amatye emango kwaye ixobule ngaphandle kokulahleka okukhulu kwepulp.
Ikhusela izikrini ze-pulping ezisezantsi kwizahlulo zamatye kunye nokungcola okuqinileyo.
Ifanelekile kwi-mango pulp, i-mango puree, i-mango nectar kunye nejusi ye-mango.
Ingacwangciswa ngokobungakanani bemango, ukuvuthwa kwayo, uhlobo lwayo kunye namandla ayo okucubungula.
Kwiindawo zokulungisa iimango zoshishino, i-EasyReal ingafanisa icandelo lokucoca nokuhlamba, ukuhambisa ilifti, ukucola, ukukhupha umoya, ukubulala iintsholongwane kunye nezixhobo zokuzalisa i-aseptic ukwakha umgca wokuvelisa i-mango pulp rhoqo.
4. Umatshini wokucubungula iMango Pulp kunye neNkqubo yokuCoca
Umatshini wokucubungula i-mango pulp ucoca izinto zemango ezigqityiweyo zibe yi-mango pulp okanye i-mango puree egudileyo nefanayo. Kumgca wemveliso ye-mango pulp eqhelekileyo, eli candelo lisebenzisa izikrini ze-mesh ezirhabaxa nezicolekileyo ukususa i-coarse fiber nokuphucula ubume bokugqibela ngaphambi kokuba kuncitshiswe, kubulawe iintsholongwane okanye kugxininiswe.
Uyilo lokucola nokucoca olunemigangatho emibini ukuze kuveliswe i-mango puree egudileyo.
Izikrini zesihluzo ezirhabaxa nezicolekileyo zinceda ekulawuleni ubuncinci bepulp kunye nentsalela yefayibha.
Ifanelekile ekwenzeni i-mango pulp, ukuvelisa i-mango puree kunye nokucubungula ijusi ye-mango.
Umphumo we-pulp ozinzileyo uxhasa ukucocwa kwe-vacuum ezantsi, ukubulala iintsholongwane kwi-UHT kunye nokuzaliswa kwe-aseptic.
Ingadityaniswa nomatshini wokususa imango, isicoci setyhubhu kunye nesihluzi sebhegi esingasetyhiyo.
Eli candelo loomatshini be-mango pulp libaluleke kakhulu kubaprosesa abavelisa i-aseptic mango pulp, i-mango puree concentrate okanye ijusi ye-mango ethengiswayo enemvakalelo yomlomo engaguqukiyo kunye nomgangatho wemveliso ozinzileyo.
5. I-Mango Vacuum Deaerator
Iinkqubo yokukhupha umoya nge-vacuumisusaumoya ovalelekileyo kunye neoksijini enyibilikisiweyongaphambi kokuba ibulawe iintsholongwane, ukuthintela i-oxidation, i-browning, kunye nokulahleka kweevithamini.
Iimpumlo zokutshiza zangaphakathi ziphucula ukusebenza kakuhle kokukhupha igesi ngelixaukugcina i-viscosity yemveliso.
Linyathelo elibalulekileyoukuphucula ixesha lokuphelelwa lixesha kunye nokuzinza kwencasakuzo zombiniijusi yemango kunye nepuree.
Amagama angundoqo:i-mango deaerator, inkqubo yokukhupha igesi nge-vacuum yejusi, isityalo sokulungisa ijusi yemango.
6. Isixhobo sokuphehla umbane ngeMango esiqhutywa ngamandla
Iumphunga wokujikeleza kwegazi ngokunyanzelwaigxininisa imveliso phantsii-vacuum kunye neemeko zobushushu obuphantsiukufika28–30 °Brix okanye ngaphezulu, ifanelekile kwi-mango puree concentrate.
Le nkqubo iqinisekisaukulahleka okuncinci kwencasakunye neenkxasouqwalaselo lweziphumo ezininziukunciphisa ukusetyenziswa komphunga ukuya kuthi ga30–40%.
Yenzelwe izinto ezixineneyo kakhulu, ilungele kakhuluuxinaniso lwepulp yeziqhamo zaseTropiki.
Amagama angundoqo:isixhobo sokufunxa imango, izixhobo zokufaka imango, isixhobo sokufunxa imango esiwela phantsi.
7. I-Mango Tubular Sterilizer (UHT)
Okuinkqubo yokutshintsha ubushushu enamatyhubhu amaninzii-mango puree okanye ijusi inyibilikisa iintsholongwane kwi110–125 °C imizuzwana eli-15–30 (ingenziwa ngokwezifiso), emva koko uyipholisa ngokukhawuleza ukuya kubushushu obuqhelekileyo.
IUyilo lwetyhubhu yokubamba kunye nokuhamba kwamanzi okulawulwa yi-PLCiqinisekisa ukubulala iintsholongwane ngokupheleleyo ngelixaukuphepha i-caramelization okanye ukuphazamiseka kwe-viscosity.
Iyahambelana neI-FDA kunye ne-CEimigangatho, iyayixhasaukusebenza okuqhubekayo iiyure ezingama-24.
Amagama angundoqo:isicoci semango UHT, isixhobo sokucoca iintsholongwane esityhubhu, izixhobo zokulungisa iimango ezingasetyhiyo.
8. Umatshini wokuzalisa iMango Aseptic
Iinkqubo yokuzalisa i-asepticidlulisela intlama yemango ecociweyo okanye ijusi kwiIingxowa ezingama-200 ze-aseptic, iingxowa ezingama-25 ze-in box, okanye iingxowa ezincinciphantsi kweemeko ezingengococeko.
Iintloko zokuzalisa ezicociwe ngomphungaqinisekisa i-asepsis, ngelixa± 0.5% ukuchaneka kokuzalisaigcina imveliso ihambelana.
Iimveliso zihlala zizinzile kwishelufuIinyanga ezili-18–24 kubushushu begumbi, intlanganisoimigangatho yokuthumela kwamanye amazwe kunye nokupakisha kunye.
Amagama angundoqo:isizalisi se-mango aseptic, umatshini wokugcwalisa i-mango pulp, izixhobo zokugcwalisa ingxowa ye-aseptic.
9. Inkqubo ye-Automation edibeneyo kunye ne-CIP
Zonke iiyunithi zidibene neizihlanganisi ezikhawulezayo zococekokwaye ilawulwa ngeujongano lwe-Siemens PLC + HMI, evumelaukubeka esweni ngexesha langempelaubushushu, isantya sokuhamba, kunye noxinzelelo.
Inkqubo ixhasai-CIP ezenzekelayo ngokupheleleyo (iCocekile-kwiNdawo)ukucoca phakathi kweebhetshi, ukunciphisa ixesha lokungasebenzi kunye nokusetyenziswa kwesepha ngelixa kugcinwa umgangatho ophezulu wococeko.
Amagama angundoqo:ukwenziwa okuzenzakalelayo kwe-mango, inkqubo yolawulo lwe-PLC, umgca wokucoca we-CIP.
Iumgca wokucubungula iimango zoshishinoiyakwazi ukuziqhelanisa lula nezinto ezahlukeneyo ezikrwada kunye namanqanaba emveliso:
•Ukuguquguquka kweziqhamo ezingavuthwanga:Iphatha i-pulp yemango entsha, eqandisiweyo, okanye engangenisi ntsholongwane njengesondlo.
•Uhlengahlengiso lwexesha lonyaka:Iipompo zesantya esiguquguqukayo kunye neeprofayili zeresiphi zihambelana nokutshintsha kobungqindilili beziqhamo ngamaxesha onyaka.
•Ukwahluka kwemveliso:Ngokutshintsha iivalvu ngokulula, umgca ofanayo unokuvelisa i-mango puree, ijusi yemango ecacisiweyo, okanye i-high-Brix concentrate.
•Uhlobo lokupakishwa:Ukususela kwiidrama ze-aseptic ze-B2B unikezelo ukuya kwiibhotile ze-PET kunye neepokotshi zeemarike.
Olu kuguquguquka luqinisekisa ukuba abaprosesa banokutshintsha phakathi kweentlobo zeemveliso ngaphandle kokulungiswa kwakhona okukhulu, ukunciphisa ixesha lokungasebenzi kunye nokwandisa i-ROI kuyo yonke imijikelo yemveliso.
Yonkeumgca wokucubungula imangoisebenza ngokusebenzisa umanyanoIphakheji ye-PLC kunye ne-HMI ezenzekelayoyenzelwe ukuba kube lula ukulawula nokulandeleka:
•Ulawulo lweresiphi: Igcina ubushushu, ukuhamba, kunye neendawo zoxinzelelo kwimveliso nganye yemango.
•Ii-Interlocks: Nqanda imveliso engabulawanga ziintsholongwane ukuba ingangeni kwiindawo ezingasebenzi kakuhle.
•Ukurekhoda kweendlela ezithandwayo: Ukubeka esweni rhoqo ii-curves zobushushu, iiparameter ze-CIP, kunye nokusetyenziswa kwamandla.
•Ingxelo yeqela: Ithumela idatha yemveliso nge-batch ID, umhla, kunye nee-operator logs.
•Ukuxilongwa okukude: Uqhagamshelo lwe-Ethernet olunokukhethwa ukuze ufumane inkxaso kwi-intanethi kunye nohlaziyo lwesoftware.
Le ndlela yokulawula ekrelekrele ivumela umntu omnye ukuba ajonge yonke indawo yokulungisa iimango, egcina umgangatho uhambelanayo ngelixa ehlisa iindleko zabasebenzi ngekhilogram.
Zeziphi iimashini eziqukwe kumgca wokucubungula iimango?
Umgca opheleleyo wokucubungula imango udla ngokuquka ukuhlamba imango, ukuhlunga, ukuhambisa ilifti, ukuhluza, ukucokisa, ukususa umoya, ukubulala iintsholongwane kunye nezixhobo zokuzalisa. Kwinkqubo yokucoca imango engasebenzi kakuhle, umgca ungabandakanya ne-vacuum evaporator, i-tubular UHT sterilizer kunye nomatshini wokugcwalisa ingxowa engasebenzi kakuhle.
Yintoni umsebenzi womatshini wokusika imango?
Umatshini wokucoca imango uhlukanisa amatye emango kwaye uwakhuphe kwi-pulp yesiqhamo ngaphambi kokuba uyityumze kwaye uyicocise. Uphucula isivuno se-pulp, unciphisa ukungcola okuqinileyo kwaye ukhusela izihluzo ezisezantsi, iimpompo kunye nezixhobo zokutshintsha ubushushu kwisityalo sokucubungula i-pulp yemango.
Ngaba umzila ofanayo wokucubungula imango ungavelisa i-mango pulp kunye nejusi yemango?
Ewe. Umgca wokulungisa iimango osetyenziswa ngokwemodyuli unokuvelisa i-mango pulp, i-mango puree, i-mango nectar, ijusi yemango kunye ne-mango concentrate. Ulwakhiwo lokugqibela luxhomekeke kwi-Brix, i-viscosity, i-formulation, indlela yokubulala iintsholongwane kunye nefomathi yokupakisha.
Yintoni umahluko phakathi kwesityalo sokucubungula i-mango pulp kunye nesityalo sokucubungula ijusi yemango?
Isityalo sokucoca i-mango pulp sigxile ekukhupheni i-pulp, ukucocwa, ukubulala iintsholongwane kunye nokupakishwa kwe-aseptic. Isityalo sokucoca ijusi yemango sidla ngokongeza ukuxuba, ukuxutywa, ukuxuba, ukubulala iintsholongwane kunye nokuzalisa ibhotile okanye ingxowa yeziselo zemango ezilungele ukuselwa.
Zeziphi iindlela zokupakisha ezikhoyo ze-aseptic mango pulp?
I-pulp yemango engasebenziyo ingazaliswa kwiingxowa ze-aseptic ezingama-200 L kwiidrama, kwiipakethe zengxowa-ebhokisini, kwiipakethe okanye kwezinye iindlela ezenzelwe wena. I-pulp yemango yemizi-mveliso yokuthunyelwa kwamanye amazwe idla ngokupakishwa kwiingxowa ze-aseptic kwiidrama ukuze ihlale ixesha elide kwaye ithuthwe lula kwihlabathi liphela.
I-Shanghai EasyReal Machinery Co., Ltd yasungulwa ngo-2011, igxile ekuveliseni imigca yokucubungula iziqhamo nemifuno, efana nomgca wokucubungula imango, imigca yokuvelisa isosi yetumato, imigca yokucubungula iapile/ipere, imigca yokucubungula iCarrot, kunye nezinye. Sizimisele ukubonelela abasebenzisi ngoluhlu olupheleleyo lweenkonzo ukusuka kwi-R&D ukuya kwimveliso. Sifumene isiqinisekiso se-CE, isiqinisekiso somgangatho we-ISO9001, kunye nesiqinisekiso se-SGS, kunye namalungelo okushicilela azimeleyo angaphezu kwama-40.
I-EasyReal TECH. ibonelela ngesisombululo sezinga laseYurophu kwiimveliso ezingamanzi kwaye ifumene udumo olukhulu kubathengi basekhaya nabaphesheya. Ngenxa yamava ethu, izisombululo zeziqhamo nemifuno ezingaphezu kwama-220 ezenzelwe wena, ezinomthamo wemihla ngemihla ukusuka kwi-1 ukuya kwi-1000 yeetoni, kunye nenkqubo ephuhliswe kwihlabathi liphela enexabiso eliphezulu lokusebenza.
Iimveliso zethu zifumene udumo olukhulu ekhaya nakwamanye amazwe kwaye sele zithunyelwe kwihlabathi liphela kuquka amazwe aseAsia, amazwe aseAfrika, amazwe aseMzantsi Melika, kunye namazwe aseYurophu.
Nokuba injongo yakho kukuqalisa iprojekthi encinci yovavanyo okanye ukwandisa imveliso epheleleyo yemizi-mveliso, iqela lethu lobunjineli linokuyila i-turnkeyisisombululo sokulungisa imangoilungiselelwe ngokwezakhono zakho, uyilo, kunye nohlahlo lwabiwo-mali lwakho.
Ukuhanjiswa kweprojekthi yethu kuquka oku kulandelayo:
- Inkcazo yoMda– Chonga imveliso ephumayo, iimveliso zokugqibela, kunye neemfuno zezixhobo zokusebenza.
- Uvavanyo lwePilot– Qinisekisa i-puree yakho yemango okanye ifomula yejusi kancinci.
- Uyilo kunye neP&ID– Lungisa indawo yomgangatho kunye nokuhamba kweenkqubo.
- Ukuhlanganiswa kwezixhobo zokusebenza– Uqhagamshelo oluqhutywa ngomphunga, amanzi abandayo, umoya, kunye ne-CIP.
- Ukufakwa kunye nokuQaliswa– Ukuqinisekiswa kwenkqubo epheleleyo kunye novavanyo lwemveliso.
- Uqeqesho kunye neNkxaso emva koThengiso– Uqeqesho lwabaqhubi, izixhobo ezingasetyenziswanga, kunye nenkonzo ekude.
Nxibelelana neengcali zethu ukuze nixoxe ngeenjongo zenu zokucubungula imango kwaye nicele ikowuteshini eyenzelwe nina.
→Dibana noukuqala iprojekthi yakho yemango namhlanje.
