Umgca Wokucubungula iGuava
I-EasyReal Guava Processing Line inika inkqubo elula yokusingatha yonke indlela yokusebenza kwe-guava ukuya kwimveliso. Siqala ngokufumana iziqhamo ezintsha, size sigqibezele ngejusi okanye i-puree epakishiweyo—ilungele ukuthengiswa okanye ukuxubana ngakumbi. Inkqubo ingacubungula iitoni ezi-3–50/ngeyure, kuxhomekeke kubungakanani bemarike yakho.
Sakha umgca wethu sigxile kakhulu kulawulo lwe-enzyme, ukuphathwa kwefayibha, kunye nokukhuselwa kwe-pulp. I-guava inembewu ezincinci eziqinileyo kunye ne-pulp etyebileyo. Icandelo lethu lokucokisa lizahlula ezi zinto ngokufanelekileyo ngokusebenzisa i-pulping kunye ne-sieving enezigaba ezimbini. Icandelo lokufudumeza kwangaphambili lisebenzisa i-heater yohlobo lwe-tubular, kwaye icandelo lokubulala iintsholongwane lisebenzisa ii-sterilizers ze-tube-in-tube, ezikhusela incasa kwaye zithintele ukutsha kwe-pulp.
Zonke iitanki kunye nemibhobho zenziwe ngentsimbi engatyiwayo ekumgangatho wokutya (i-SUS304 okanye i-SUS316L), kwaye ukucoca kwenziwa ngokuzenzekelayo ngeebhola ze-CIP spray kunye nee-loops zamanzi ashushu. Imigca yethu ixhasa i-aseptic, i-hot fill, okanye i-bag-in-box filling, ekunika ukuguquguquka okupheleleyo kwiimarike.
Ungakhetha isisombululo esipheleleyo se-turnkey okanye uphuculo oluqhelekileyo kumgca wakho okhoyo. Sihambisa yonke into ukusuka kwiilifti zeziqhamo kunye neewashers ukuya kwiihomogenizers kunye neeyunithi zokupakisha, ezidityaniswe ngokupheleleyo phantsi kwenkqubo ye-PLC.
Igwava ityebile kakhuluivithamin C, ii-antioxidants zendalokunyeifayibha yokutyaOku kuyenza ilungele ukusetyenziswaiziselo ezisebenzayo, iijusi zaseTropikikunyeizongezo zokutya ezityebileyo kwifayibhaUmgca we-EasyReal unceda uluhlu olubanzi lwabathengi kunye namashishini:
● Iifektri zejusiukwenza i-guava eyi-100% okanye imixube yetropiki
● Abavelisi bePureeukubonelela nge-ayisikhrim, iyogathi, okanye amashishini okutya kwabantwana
● Iimpawu zejusi ze-NFCukuthengisa iziselo ezinempilo ezine-pulp yokwenyani
● Abathumela kwamanye amazweukupakisha i-guava pulp okanye i-concentrate ukuze ifumaneke kwihlabathi liphela
● Abavelisi bezivumelwanoukuvelisa i-guava nectar okanye i-guava mixes kwiivenkile ezinkulu
Sixhasa iindlela ezahlukeneyo zokugqibela zemveliso:
● Ijusi yeGuava (ecacileyo okanye ethambileyo):ihluziwe kwaye yenziwe yafana
● I-Guava Nectar:ixutywe namanzi kunye neswekile, igcwele shushu
● I-Guava Puree:ayinambewu, iqinile, ipakishwe ngendlela engenabungozi
● I-Guava Concentrate:i-vacuum-evaporated ukuze igcinwe okanye ithunyelwe kwamanye amazwe
Indlela nganye isebenzisa ulwakhiwo olwahlukileyo lokucoca, ukucokisa, kunye nonyango lobushushu. Sikunika isikhokelo kuyo yonke inyathelo—ukusuka kuvavanyo lovavanyo ukuya kwinqanaba lorhwebo.
Kuya kufuneka ukhethe uyilo lomgca ngokusekelwe kwezi zinto zi-3:
1. Ubuchule bokuSebenza:
Isikali esincinci (iitoni ezi-1–5 ngeyure): Ukusekwa kwelebhu okanye isityalo sovavanyo
Isikali esiphakathi (iitoni ezi-5–10 ngeyure): ifanelekile kwimveliso yejusi yengingqi
Ezinkulu (iitoni ezili-10–50/ngeyure): zenzelwe iifektri ze-guava puree kunye nejusi
2. Uhlobo lweMveliso yokuphela:
● Ngokubaijusi ecacileyo, songeza ii-enzymes kunye nezihluzi emva kokusebenzisa i-pulping.
● Ngokubaipuree, sisebenzisa izihluzo ezirhabaxa size singazisebenzisi ii-enzyme clearance.
● Ngokubaincindi, siquka iitanki zokuxuba kunye nezokunyibilikisa iswekile.
● Ngokubagxila, sifaka i-evaporator yefilimu ewayo ngaphambi kokuba siyizalise.
3. Indlela yokuPakisha:
● Ingxowa Ebhokisini (5L–220L):ukuthunyelwa kwamanye amazwe kwe-puree kunye ne-concentrate
● Iibhotile zezilwanyana zasekhaya okanye iibhotile zeglasi:yejusi, ukugcwalisa okushushu
● Iibhokisi ze-Aseptic:yejusi ye-UHT
Iinjineli zethu zikunceda uyile uyilo olusebenzayo oluhambelana neenjongo zakho zemarike. Sikwaxhasa ulwandiso lwexesha elizayo kunye nokuhlanganiswa kweziqhamo ezininzi.
I-Guava eluhlaza → Ukuhlamba → Ukuhlela → Ukubrasha → Ukutyumza → Ukufudumeza kwangaphambili → Ukupompa nokucoca
(1)→ Ukufuma (Ukhetho)→ Ukucoca → Ukunciphisa ulwelo kunye nokudibanisa i-Homogenization (Ukhetho) → Ukuzalisa → I-Guava pulp/puree
(2)→ Unyango lwe-Enzymatic → Ukwahlulwahlulwa → Ukuhluzwa → Ukufuma (Ukhetho) → Ukucoca → Ukunciphisa ulwelo kunye nokudibanisa i-Homogenization (Ukhetho) → Ukuzalisa → Ijusi yeGuava/Ijusi eQokelelweyo
(3)→ Ukudibanisa→ Ukucoca → Ukunciphisa ulwelo kunye nokudibanisa i-Homogenization (Ukhetho)→ Ukuzalisa → I-Guava Nectar
1. Ukutya Izinto Ezingavuthwanga: I-Conveyor okanye ilifti ilayisha ii-guava kwitafile yokuhlela.
2. Ukuhlela nokuHlamba: Abasebenzi basusa iziqhamo ezonakeleyo. Ii-spray washers zicoca umphezulu.
3. Ukubrasha: Iibhrashi ezijikelezayo zisusa ukungcola okuncinci okanye iintsalela zezibulali-zinambuzane.
4. Ukutyumza: Isixhobo sokutyumza ngehammer siqhekeza iziqhamo zibe ziingceba ezincinci.
5. Ukufudumeza (Ukufudumeza kwangaphambili): Kuzisa i-pulp kwi-85°C ukuze kucinywe ii-enzymes.
6. Ukucoca nokuHlengisa: I-Pulper-refiner yahlula imbewu kunye nemicu eqinileyo.
7. Ukufuma: Sebenzisa uhlobo lwefilimu ewelayo okanye uhlobo lokujikeleza kwegazi olunyanzelekileyo ukuze ufumane ijusi/ipuree exineneyo.
8. Unyango lwe-Enzymatic: Ukususa i-pectin kunye nesitatshi ukuze kufunyanwe ijusi ecacileyo
9. Ukubulala iintsholongwane: kuqinisekisa ukhuseleko lokutya kunye nozinzo kwishelufu.
10. Ukuncipha komoya: Susa iigesi ezingatshiyo kwiimveliso ukuphucula umgangatho wemveliso nokwandisa ixesha lokuhlala.
11. Ukudibanisa imveliso: Yenza imveliso ibe bushelelezi kwaye iphucule umgangatho wemveliso.
12. Ukuzalisa: I-Aseptic filler, i-bottle hot filling, okanye i-bag-in-box filler ipakisha imveliso, njl.njl.
13. Imveliso yokugqibela: Ijusi, i-nectar, i-puree, okanye i-concentrate—ilungele ukuthengiswa okanye ukuthunyelwa kwamanye amazwe.
Umatshini wokuhlamba iGuava one-Brush Roller
Le washer isebenzisa idrama yebrashi ethe tye enemibhobho yokutshiza amanzi. Isusa ukungcola okungaphezulu, izibulali-zinambuzane, kunye newax ethambileyo kwisikhumba seguava. Lo matshini uquka itanki yokuphinda usebenzise amanzi ukuze kuncitshiswe ukusetyenziswa. Xa kuthelekiswa nezitshizi zokutshiza kuphela, inika ukucoca okungcono kwiindawo zeguava ezirhabaxa. Ilungele iiguava ezinamathelayo okanye ezivunwe endle.
Isixhobo sokutyumza ngehamile seGuava
Isixhobo sokutyumza siqhekeza i-guava yonke ibe yi-coarse mash. Sisebenzisa iihamile ezijijayo kunye nesikrini esineembobo. Ubungakanani bokuvula buyalungiswa ukuze buhambelane nobukhulu obahlukeneyo be-guava. Umatshini usebenzisa iindawo zokunxibelelana zentsimbi engagqwaliyo ukuze ucoceke.
I-Guava Pulper kunye ne-Refiner eneZiteji ezibini
Lo matshini unezigaba ezibini ususa imbewu kunye nolusu. Isigaba sokuqala sinesikrini esikhulu (0.8–1.5 mm) sokususa imbewu. Isigaba sesibini sisebenzisa i-mesh encinci (0.5–0.6 mm) ukucokisa i-pulp. I-rotor elawulwa yimoto ityhala i-pulp kwi-mesh ngamandla amancinci. Oku kugcina ubume buthambile kwaye i-juice fiber ityebile, ngaphandle kokuqhekeza amaqhekeza embewu.
Uhlobo lweTubular okanye iTube-in-Tube Guava Sterilizer
Isibulali-ntsholongwane sifudumeza ijusi/ipulp yegwava ngokuyidlulisa kwiityhubhu zangaphakathi ezijikelezwe ngamanzi ashushu. Ifikelela kwi-95–105°C (eyenzelwe wena) ukubulala iintsholongwane kunye nee-enzymes. Ngokungafaniyo neenkqubo zomphunga ngqo, le ndlela ithintela ukulahleka kwencasa okanye ukunamathela kwepulp. Ibandakanya izinzwa zobushushu kunye nephaneli yokulawula ukuqinisekisa ulawulo oluchanekileyo lobushushu.
I-Vacuum Evaporator yeGuava (yeConcentrate)
Le evaporator yohlobo lwefilimu ewela phantsi/ephoqelekileyo yokujikeleza inciphisa umxholo wamanzi ejusi/amaxolo kwi-60–70°C phantsi kwe-vacuum. Ikhusela umbala kunye nevumba ngelixa ifikelela kwi-2–5x Brix concentration. Le nkqubo ineziphumo ezininzi (eziphindwe kabini okanye kathathu) zokonga amandla. Sicebisa oku kwizityalo zejusi eyongezelelekileyo/i-puree ezikhonza iimarike zangaphandle.
Isihluzi sengxowa engenabungozi kwibhokisi yeGuava Puree/ijusi
Esi sigcwalisi sidlulisela i-guava puree/juice ecocekileyo kwiingxowa ezicociweyo (5–220L). Siquka igumbi lokukhusela umphunga, inkqubo yokulinganisa, kunye nolawulo lwe-PLC. Isigcwalisi sivala ngokuzenzekelayo kwaye siqinisekisa ukuba akukho oxygen ingena ebhegini. Le yeyona ndlela ilungileyo yokuhlala ixesha elide eshelufini kunye nokuthunyelwa kwamanye amazwe.
Umgca we-EasyReal Guava ulawula zombiniigwava epinki nemhlophe, kuquka iintlobo ezivuthiweyo okanye ezinemicu. Silungisa ubungakanani be-crusher kunye nesihluzo ukuze zihambelane nokuqina kwe-pulp. Inkqubo yethu ye-pulper-refiner inokutshintsha izikrini ngokukhawuleza ukuze ihambelane neemfuno ezahlukeneyo zemveliso.
Ungayicubungulaisiqhamo esipheleleyo, iziqwenga ezixotyulweyookanyeintlama eqandisiweyo.
Kwiziphumo, ungavelisa ngokuguquguquka:
● 100%ijusi yegwavangokuthengisa
● I-nectar etyebileyo kwi-pulpkwiingxube zetropiki
● Ipuree yegwava engenambewuukutya komntwana okanye i-ayisikhrim
● Gxilayokuthumela ngaphandle okanye ukuxuba i-dilution
Kwakhona ufumana ukuguquguquka ekupakisheni. Isithambisi esifanayo sinokuphathwaIibhotile zePET, iijagi zeglasi, okanye iingxowa ze-aseptic—zonke zilawulwa yiscreen esinye sokuchukumisa. Ngoyilo lwethu lwemodyuli, ungayandisa kamva ukuze wongezeukuhlanganiswa, ukuncipha, okanye ukuxubaamanyathelo.
IUmgca wokucubungula i-guava ye-EasyRealisebenzisa inkqubo ehlanganisiweyo ngokupheleleyoInkqubo yolawulo lwe-PLC + HMILe nkqubo ikunceda ukuba usebenze kakuhle kwifektri yakho, ubeke iliso kuzo zonke izigaba, kwaye unciphise iimpazamo zomsebenzisi. Ungalandela ubushushu, uxinzelelo, izinga lokuhamba, kunye nemveliso ngexesha langempela.
Isikrini sokuchukumisa i-HMI sibonisaitshathi yokuhamba komgca wonke, kunye nedatha ephilayo evela kumatshini ngamnye. Ukuba kukho ukwehla kobushushu ekubulaleni iintsholongwane, okanye ukugcwala kwenjini xa kusetyenziswa i-pulping, inkqubo inika ii-alamu ezikhawulezileyo. Ungazilungisa ii-setpoints ngqo kwisikrini, ngaphandle kokuchukumisa i-hardware.
SiyaxhasaI-Siemens PLC, kuxhomekeke kwimigangatho yesityalo sakho. I-HMI isebenzisa iindlela zokunxibelelana ngeelwimi ezininzi—isiNgesi, iSpanish, isiArabhu, isiRashiya, okanye isiTshayina—ukuze abaqhubi bakho bakwazi ukusebenza ngokuzithemba. Yonke idatha yenkqubo ingangeniswa kwaye ithunyelwe nge-USB okanye i-Ethernet.
Le nkqubo ikrelekrele ibandakanya:
● Useto lokutshintsha imveliso ngokuzenzekelayo
● Iirekhodi zedatha ze-HACCP kunye nophicotho-zincwadi
● Ukusebenza komjikelo we-CIP ozicocayo ngeqhosha elinye
● Ukuxilongwa okukude kunye nohlaziyo
Ungadibanisa inkqubo neqonga lakho le-ERP okanye le-MES ukuze ucwangcise ngcono. Kwiifektri ezineenjongo zedijithali, sinikezelaiideshibhodi zelifu ozikhethelayokwayeizaziso zeselula, ukuze ubone imeko yomgca naphi na.
NgaphezuluIminyaka engama-25 yamavakunye nabathengi abakwiAmazwe angaphezu kwama-30, IShanghai EasyReal Machinery Co., Ltd.liqabane lakho elithembekileyo lee-guava juice kunye ne-puree lines. Sinikezela ngezixhobo ezingaphezulu nje kwezixhobo—sinikezela ngoyilo olupheleleyo lwefektri, ucwangciso lweenkonzo, kunye noqeqesho lwabaqhubi.
Senza ngokwezifiso yonke iprojekthi ukuze ihambelane nendawo yakho, uhlahlo-lwabiwo mali, kunye neenjongo zakho. Nokuba wakha isityalo esitsha okanye uphucula esidala, siyila izisombululo ezikhula kunye neshishini lakho. Uza kufumana izixhobo eziqinileyo, inkonzo yasekuhlaleni ekhawulezayo, kunye namaxesha acacileyo eprojekthi.
Ngaba ufuna isiphakamiso soyilo olunexabiso?
Qhagamshelana nathi apha[email protected]okanye undwendwelewww.easireal.com/contact-usukuqalisa iprojekthi yakho yokucubungula i-guava.
