Umgca Wokucubungula we-Acai Berry
Ukucutshungulwa kwe-Acai epheleleyo ukusuka kwi-Fresh Berries ukuya kwi-Market-Running Products
I-EasyReal yakha imigca egcweleyo yejusi ye-acai berry, kunye ne-puree. Inkqubo iqala ngoamajikijolo amatsha okanye aqandisiweyo, kwaye iphatha zonke izigaba—ukwahlulahlula, ukutyumza, unyango lwe-enzyme, ukucacisa, ukufutha, ukubulala iintsholongwane, kunye nokuzalisa.
Amaqunube e-Acai ane-pulp etyebileyo kwi-oyile kunye nolusu oluqinileyo. Oku kwenzaukususa imbewu kunye nokukhupha imbewu ebandayokubalulekile kwimveliso kunye nencasa.oomatshini bokutsala i-acaisebenzisa iinkqubo ezichanekileyo ze-rotor-stator ukususa imbewu ngelixa ugcina i-pulp etyebileyo kwizakhamzimba ngesantya sokusebenza esijikelezayo se-1470 rpm.
Sinikezela zombiniibhetshi kunye ne-pasteurization eqhubekayoukhetho. Kwi-puree, imveliso ihlanjwa ngokubulala iintsholongwane kwi-95–110°C kusetyenziswaizibulali ntsholongwane zetyhubhu ngaphakathi kwityhubhu. Ijusi icaciswa yii-hydrolysis ye-enzymekunye nee-centrifuges ze-decanter ezinesantya esiphezulu.
Ukuze kuveliswe umgubo, ijusi iyadlulauxinzelelo lwe-vacuumilandelwe nguiinkqubo zokomisa ngokukhenkceza, kunye nokufuma okulawulwayo ngaphantsi kwe-5%.
Zonke iinkqubo zenzelwe ukunciphisa ukuvezwa kweoksijini kunyegcina ii-anthocyanins—iikhompawundi ezimfusa eziphilileyo ezikwi-acai. Umgca wethu usebenzisaIntsimbi engagqwaliyo engama-304/316L, ukucoca i-CIP ngobuchule, kunye nokuzisebenzela ngokupheleleyo kwe-PLC+HMI ukuze kubekho ukhuseleko kunye nexesha lokusebenza.
Ukukhonza Ukutya Okunempilo, Iziselo, kunye neeMarike zeNutraceutical kumazwekazi onke
Amaqunube e-Acai avunwa kakhulu eBrazil aze athuthwe eqandisiwe okanye ebanda. Nje ukuba acutshungulwe, aba zizithako ezibalulekileyoiziselo zempilo, imixube ye-smoothie, izongezo zokutya, iifomyula zokhathalelo lolusu, kunye nezinto ezomisiweyo kwifriji.
Umgca wokucubungula we-acai we-EasyReal ufanelekile:
● Abavelisi beziseloukuvelisa ijusi okanye imixube yejusi ehlala ihleli eshelufini
● Iifektri zezongezeleloukwenza umgubo we-acai owomileyo oqandisiweyo kwiikhaphu okanye iipakethi
● Ii-hubs zokuthumela ngaphandleifuna ukupakishwa kwe-aseptic ukuze ithunyelwe kwamanye amazwe
● Abapakishi be-OEMifuna ubungakanani bebhetshi eguquguqukayo kunye notshintsho olukhawulezayo lwefomathi
● Iinkampani ezintsha kunye neeyunithi zophandoukuphuhlisa iimveliso zokutya ezisebenzayo
Ungayifaka le ntambo kwiindawo ezishushu kufutshane nendawo yokuvuna okanye kwizityalo eziphinda zipakishwe kwamanye amazwe. Uyilo lwethu lwemodyuli luhambelana nobukhulu besityalo kunye neethagethi zokugqibela zemveliso. Nokuba ufuna i-500kg/h okanye iitoni ezili-10/h, sinikezela ngesisombululo esingabizi kakhulu ngeinkxaso enamandla yehlabathi emva kokuthengisa.
Lungisa isiphumo ngokwehlobo lweMveliso, iFomathi yokuPakisha, kunye neSiteshi seMarike
Ukukhetha umgca ochanekileyo kuxhomekeke kwiimveliso yokugqibelakwayeumthamo ekujoliswe kuwoNantsi indlela esibakhokela ngayo abathengi bethu:
Kwibhotile yejusi ye-Acai (ecacileyo okanye enamafu):
Sebenzisa i-enzyme clearance, ukwahlulwa kwe-centrifugal, uze ucofe i-pasteurize uze uyigcwalise ngeglasi okanye ngeebhotile ze-PET. Sicebisa umgca we-1–5 yeetoni ngeyure one-i-juice pasteurizer + ibhotile yokuzalisa.
Kwi-Acai Puree (ukusetyenziswa kwezithako ze-B2B):
Tsiba ukucacisa. Gcina intlama ingena kwiifilitha ezirhabaxa. Sebenzisa i-sterilizer yetyhubhu ngaphakathi kwityhubhu kunye ne-aseptic bag-in-drum filler. Khetha ukusuka kwi-500kg/h ukuya kwi-10 tons/h.
Kwi-Acai Powder (eyomiswe ngokuqandisa):
Yongeza i-juice concentrator kunye ne-lyophilizer. Gcina umswakama ungaphantsi kwe-5%. Sebenzisa kwiikhaphu okanye kwi-smoothie powders. Cebisa i-200–1000 kg/ngemini.
Kwizixhobo zeMveliso ezininzi:
Sicebisaicandelo elingaphezulu elabelwana ngalo(ukuhlamba + ukukhupha i-pulp) kunyeiindlela ezimbini ezisezantsi—enye yepuree, enye yejusi.
Sikwanceda abathengi ukuba bakhetheukufudumeza ngombane ngokuchasene nomphunga, ibhetshi ngokuchasene nokucubungula okuqhubekayo, kunye nohlobo lwesikhongozeli (ingxowa esebhokisini, idrama, ingxowa, ingxowa).
Iinjineli zethu ziza kufunda ngezinto zakho eziluhlaza, uhlahlo lwabiwo-mali, kunye ne-logistics ukuze ziyile isisombululo esisebenzayo.
Ukusuka Ekuvuneni ukuya Ekupakisheni Kwezorhwebo – Ukuhamba Kobuchwephesha Okupheleleyo
1.Ukwamkela nokuHlela
Khupha amaqunube e-acai aqandisiweyo okanye abandayo. Susa ukungcola kunye nezinto zangaphandle.
2.Ukuhlamba kunye nokuhlola
Sebenzisa i-bubble washer kunye ne-roller sorting ukususa umhlaba kunye namaqunube athambileyo.
3.Ukususa imbewu kunye nokuPulp
Sebenzisa i-acai pulper enesantya esiphezulu enezikrini ze-mesh ukuze ukhuphe i-pulp, ususe imbewu kunye namaxolo.
4.Unyango lwe-Enzymatic (Ijusi Kuphela)
Yongeza i-pectinase kuma-45–50°C kangangeyure e-1–2 ukuze udilize iindonga zeeseli.
5.Ukucaciswa kweCentrifugal (Ijusi Kuphela)
Sebenzisa i-decanter ukwahlula ijusi kwiisuntswana ezirhabaxa.
6.Ukufuma kweVacuum (kweConcentrate okanye kwiPowder)
Bilisa amanzi angaphantsi kwama-70°C usebenzisa i-falling-film evaporator.
7.Ukubulala iintsholongwane
Sebenzisa i-tube-in-tube okanye i-plate sterilizer kwi-95–110°C ukubulala iintsholongwane kunye nee-enzymes.
8.Ukuzalisa
Ingxowa engenabungozi-efakwe kwidrama, ingxowa-efakwe ebhokisini, ibhotile, okanye ingxowa-esekelwe kwiimfuno zemarike.
9.Ukomisa ngeFriji (Umgubo Kuphela)
Faka i-concentrate kwi-lyophilizer ukuze yome nge-sublimation.
10.Ukupakishwa kunye nokulebhelisha
Sebenzisa iikhathoni ezizenzekelayo, ukufaka iikhowudi, kunye nokufaka iipalethi.
I-Acai Berry De-seeder kunye nePulper
Lo matshini ususa imbewu kunye nezikhumba eziqinileyo kwi-acai berries. Usebenzisa i-blade ejikelezayo kunye ne-drum eneembobo. I-rotor iyawatyumza ama-berries kancinci. I-pulp idlula kwi-mesh; imbewu ihlala ngaphakathi. Senza ngokwezifiso ubungakanani be-mesh (0.4–0.8 mm) ngokusekelwe kwiimfuno zokugqibela zemveliso. Xa kuthelekiswa nee-pulpers zeziqhamo eziqhelekileyo, imodeli yethu ye-acai iyamelana nokuvaleka kwaye igcina isivuno esiphezulu kuma-berries axineneyo.
Itanki yoNyango lwe-Enzymatic ene-Agitator
Le tanki ifudumeza ijusi ye-acai ukuya kuma-45–50°C kwaye iyigcine iiyure ezi-1–2 ngokuyixuba kancinci. I-agitator iqinisekisa ukuba ii-enzymes zixubana ngokulinganayo. Isebenzisa intsimbi engagqwaliyo efakwe kwijakethi yokutya kunye ne-insulation. Iitanki ze-EasyReal ziquka iibhola ze-CIP spray kunye nee-temp sensors. Abathengi bayangenelwa lixesha lokuphendula elizinzileyo kunye nokusetyenziswa okuncitshisiweyo kwee-enzyme.
I-Decanter Centrifuge yokuCacisa iJusi
I-decanter yethu ethe tye isebenzisa ukujikeleza okunesantya esiphindwe kabini ukwahlula i-pulp kwijusi. Ijusi ye-acai ingena ngombhobho wokutya. Idrama ijikeleza ngesantya se-3000–7000 rpm ukwenza amandla e-G aqinileyo (Anxulumene neFlowrate). I-pulp ecolekileyo iphuma kwelinye icala; ijusi ecacileyo kwelinye. Lo matshini uphucula ukucaca kwejusi kwaye uphucula ukuhluzwa.
I-Evaporator ye-Falling-Film Vacuum
Le yunithi igxininisa ijusi ye-acai phantsi kobushushu obuphantsi. Ijusi ihla ngeetyhubhu ezithe nkqo njengefilimu encinci. Ngaphakathi, uxinzelelo lwe-vacuum lwehlisa iqondo lokubila ukuya kuma-65–70°C. Iijakethi zomphunga zifudumeza iityhubhu. Isiphumo yijusi enoxinzelelo oluphezulu enombala oqinileyo kunye nevumba elimnandi. Xa kuthelekiswa neepani ezivulekileyo, le nkqubo isebenzisa amandla amancinci kwaye igcina izondlo.
Isicoci seTyhubhu esikwiTube se-Acai Puree
Le sterilizer ineetyhubhu ezixineneyo. Umphunga uza kutshintshisa ubushushu uze unkcenkceshele kuqala uze usebenzise indlela amanzi atshintshisa ngayo ubushushu nemveliso. Amanzi ashushu ahamba kwijakethi yangaphandle, efudumeza i-puree ngaphakathi kwityhubhu yangaphakathi. Igcina i-95–110°C imizuzwana eli-15–30. Uyilo luphatha i-acai puree ethambileyo ngaphandle kokutsha. Emva kokufudumeza, imveliso ingena kwi-flash cooler. Sisebenzisa i-SS316L yokutya kunye nolawulo lwe-PID yedijithali.
Isihluzi seDrum esingenamagciwane
Esi sigcwalisi sifaka iimveliso ze-acai ezicociweyo kwiingxowa ze-aluminiyam ezicociweyo ngaphambili ngaphakathi kwiidrama. Isigcwalisi sisebenzisa i-steam injection + ii-aseptic valves. I-Load cell iqinisekisa ukuzaliswa ngokuchanekileyo (±1%). Abaqhubi bajonga yonke into nge-touchscreen HMI. Ithintela ukudibana komoya kwaye iqinisekisa ukuba ixesha lokuphelelwa lixesha leenyanga ezili-12 kubushushu obuqhelekileyo.
Phatha i-Acai yasendle, eqandisiweyo, okanye exutyiweyo ngohlengahlengiso oluncinci
Inkqubo ye-EasyReal ingasebenza:
● I-acai evuniweyo entshaezivela kwiifama zasekuhlaleni
● Amaqunube e-IQF aqandisiweyokwiindawo zokuthumela ngaphandle
● I-Acai pulp pureekubaboneleli beqela lesithathu
● Iingxube ezixutyiweyonebhanana, iblueberry, okanye iapile
Zethuicandelo lokuphatha iziqhamoilungisa ubungakanani kunye nobunzima. Iipulpers kunye nezihluzi zihlengahlengisa ubungakanani be-mesh ngokulula. Kwimigca ye-powder, sinikezela ngeendlela ezahlukeneyoamanqanaba okuphuma komphunga (25–65 Brix)kunye nobukhulu betreyi yokomisa ngokukhenkceza.
Iimveliso zokugqibela ziquka:
● Ijusi ecacileyo kwiibhotile zePET
● I-Acai puree kwiidrama ze-aseptic
● Ijusi exineneyo yokubonelela nge-B2B
● Umgubo owomileyo oqandisiweyo kwiingxowa okanye kwiikhaphu
Sakhaizityalo ezisetyenziselwa iinjongo ezininziezitshintsha phakathi kweefomathi zejusi kunye nepuree. Uyilo lweModular luvumela ukuphuculwa kwexesha elizayo kweemveliso ezintsha okanye umthamo owongezelelweyo.
Ukusebenza ngokuzenzekelayo ngokupheleleyo ngoLawulo lweXesha langempela kunye noLawulo lweResiphi
I-EasyReal idibanisa iInkqubo yolawulo olukrelekrele lwe-PLC + HMIngaphesheya komgca wokucubungula i-acai. Inqanaba ngalinye eliphambili—ukufudumeza, ukubulala iintsholongwane, ukugxila, ukuzalisa—lilandelwa kwaye lilawulwa ngexesha langempela. Abaqhubi banokulungisa ubushushu, isantya sokuhamba, kunye noxinzelelo oluvela kwisikrini sokuchukumisa esiphakathi.
I-interface yethu ye-HMI ibonisa imizobo yokuhamba kwemisebenzi ebonakalayo, ii-alamu, izibali-xesha zebhetshi, kunye nezilumkiso zokulungisa. Inkqubo ibandakanya:
● I-Siemens
● Ii-HMI zesikrini sokuchukumisa ezinombalangenkxaso yeelwimi ezininzi
● Izilawuli zobushushu zedijithali kunye neemitha zokuhamba
● Imodyuli yokufikelela kudeukusombulula iingxaki kwi-intanethi
● Inkumbulo yeresiphi yeqelaukuze ufumane iziphumo eziphinda-phindayo
Le nkqubo igcina idatha yembali, ukuze ukwazi ukulandelela umgangatho webhetshi, ukusetyenziswa kwamandla, kunye nemijikelo yokucoca. Oku kuphucula ukulandelelwa kwemveliso kwaye kunciphisa ixesha loqeqesho lwabasebenzi.
Le nkqubo yolawulo yenza umgca wakho wemveliso ye-acaiethembekileyo ngakumbi, esebenzayo, kwaye ekhuselekileyo—nokuba kukwimisebenzi ephezulu okanye engama-24/7.
Sebenzisana neShanghai EasyReal Machinery Co., Ltd. ukuze uqalise okanye wandise iprojekthi yakho ye-Acai
IShanghai EasyReal inamava angaphezu kweminyaka engama-25 kwiizixhobo zokucubungula iziqhamo nemifunoImigca yethu yokucubungula i-acai ngoku isebenza ngaphakathiiLatin America, uMzantsi-mpuma weAsia, kunye neYurophu, ivelisa ipuree ehlala ihleli eshelufini, ijusi ebhotileni, kunye nomgubo oxabiso liphezulu.
Sinikezela:
● Uyilo lobunjineli oluzenzekelayongokobungakanani besityalo sakho kunye nohlobo lwemveliso
● Inkxaso yokufakela kunye noqeqeshokwindawo okanye kwi-intanethi
● Izixhobo ezingasetyenziswayo kunye nezicwangciso zolondolozoukuthembeka kwexesha elide
● Inethiwekhi yenkonzo yehlabathikunye neenjineli ezithetha isiNgesi
● Iinketho zomthamo womgca oguquguqukayoukusuka kwi-500 kg/h ukuya kwi-10 tons/h
Nokuba ulungiselela eyakhoiyunithi yokuqala yemveliso ye-acaiokanyeukwandisa umzi-mveliso weemveliso ezininzi, I-EasyReal ibonelela ngezisombululo ezihambelana neenjongo zakho kunye nohlahlo lwabiwo-mali. Iqela lethu lisebenzisana nawe ngokusondeleyo ukusuka kuvavanyo lwezinto eziluhlaza ukuya ekunikezelweni kwemigca ye-turnkey.
Qhagamshelana nathi namhlanjeukuqala iprojekthi yakho yokucubungula i-acai:
www.easireal.com/contact-us
I-imeyile:[email protected]
Siza kukunceda wakhe umgca osebenzayo, oguquguqukayo, nolungele ukuthumela ngaphandle.
Iimveliso eziNxulumeneyo
