I-EasyReal'sUmgca Wokucubungula Iipesikaisebenzisa ulandelelwano lwamanyathelo oomatshini kunye nobushushu ukuguqula iipesika eziluhlaza zibe ziimveliso ezicocekileyo, ezizinzileyo, nezinencasa.
Siqala ngokutyisa iipesika ezintsha ngesixhobo sokuhlamba amaqamza kunye nesixhobo sokuxubha ukuze sisuse ukungcola kunye nefuzz. Umatshini wokucoca kunye nokucoca kunye nokucoca ukwahlula imbewu kwaye uqhekeze inyama ibe yipulp efanayo. Kwijusi ecacileyo, sisebenzisa unyango lwe-enzyme kunye nokwahlula i-decanter. Kwi-puree okanye i-jam, sigcina ukuthungwa okungakumbi kunye nefayibha ngexesha lokucoca.
Amanyathelo aphambili obushushu aqukaikhefu elishushuokanyeikhefu lokubandaukucubungula kuxhomekeke kuhlobo lwemveliso. Sisebenzisa ii-tubular okanye ii-tube-in heat exchangers ukuze sifudumale kancinci, ngokulinganayo. Ii-evaporators zethu zinciphisa umthamo wamanzi ngokusetyenziswa kwamandla aphantsi. Ukubulala iintsholongwane kwenzeka ngokusebenzisaizinto zokubulala iintsholongwane kwityhubhuokanyeI-DSI (Inaliti Ethe Ngqo Yomphunga)iinkqubo ze-puree ene-viscosity ephezulu.
Umgca uphela ngeendlela zokuzalisa eziguquguqukayo:ibhotile yeglasi, ibhotile yePET, ingxowa, idrama, itiniokanyeibhegi engabolisiyoInkqubo ye-PLC-HMI ekrelekrele ilawula yonke inkqubo kwaye igcina idatha yakho ibonwa kwaye ilandeleka.
Ungayisebenzisa le nkqubo kumacandelo ahlukeneyo oshishino ngokuxhomekeke kwisicwangciso sakho semveliso:
● Abavelisi bejusiingenza ijusi yepesika ecacileyo okanye enamafu, nokuba yi-NFC okanye ixutyiwe.
● Iifektri zokukhenkcisainokuvelisaiipesika ezixotyulweyo, ezinqunqiweyo, okanye ezinqunqiweyo kwisiraphu okanye kwijusi, zipakishwe kwiitini okanye kwiingqayi.
● Abavelisi bokutya kwabantwana okanye iidizethiangasebenzisaipuree yepesikaokanyeintlama egudileyonjengesithako.
● Abathumela kwamanye amazweangalungiselelai-aseptic peach puree okanye iityhubhukwimixokelelwane yokubonelela ngeenkonzo yamazwe ngamazwe.
● Abenzi beJam kunye ne-preserveingenza iimveliso zepesika eziswiti ezineswekile enokulungiselelwa ngokwezifiso kunye namanqanaba eBrix.
Umgca uxhasaipesika etyheli, ipesika emhlophekunyeipesika ethe tyabaIintlobo ngeentlobo. Ngenxa yokuguquguquka okuphezulu kokucubungula, ihlangabezana neemfuno zemarike zengingqi e-Asia, eYurophu, eMbindi Mpuma, eLatin America, naseMntla Afrika.
Ukukhetha umgca ochanekileyo kuxhomekeke kwiukugxila kwimveliso, umthamokunyeiinjongo zokupakisha.
● Ukuba injongo yakhoijusi ecacileyo, udinga icandelo le-enzyme kunye ne-ultrafiltration.
● Ukuba uceba ukwenzaipuree okanye ijam, khetha i-vacuum evaporator kunye ne-sterilizer.
● Ngokubaimveliso yeepesika ezikhenkcezisiweyo, udinga icandelo lokuxobula (ilye okanye umphunga), oomatshini bokunqumla phakathi, ukulungiswa kwesiraphu, kunye neeyunithi zokuzalisa/zokuthunga nge-vacuum.
● Ukuba uyafunai-pulp yepesika engacolisiyo, sebenzisa isicoci sethu se-tubular sterilizer kunye ne-aseptic bag filler kwiidramu ezingama-220L okanye ezili-1000L.
Amandla omgca angacwangciswa ukusukaIsikali sovavanyo se-500 kg/hukuyaImveliso yorhwebo engama-20,000 kg/hZonke iimigca ziyimodyuli. Ungongeza iindlela zokuzalisa okanye indawo yokugcina izinto ebandayo ukuze wandise kamva.
Ipesika eluhlaza
→ Ukuhlamba (Ibhamuza + Isixhobo sokuhlamba iibhrashi)
→ Ukuhlela kunye nokuhlola ngesandla
→ Ukubhubhisa (Ukubhubhisa Imbewu)
→ Ukucola nokuHlambulula (Ukucola nokuHlambulula okuphindwe kabini kwiPuree/Jusi)
→ Ukufudumeza
→ Ukukhupha iJusi okanye ukuQokelelwa kwePulp
→ Unyango lwe-Enzyme (lwe-Clear Juice)
→ Ukucoca / Ukukhupha / Ukwahlula iiDiski
→ Ukugxila (I-Evaporator yefilimu ewayo)
→ Ukubulala iintsholongwane (Uhlobo lweTubular / Uhlobo lweTube-in tube / DSI)
→ Ukuzalisa (Ingxowa ye-Aseptic / Itini / Ibhotile / Ingxowa)
→ Ukupholisa, Ukubhala iilebheli, Ukupakisha
Indlela nganye inokwahlulwa ngokuxhomekeke kwimveliso yokugqibela (ijusi, ipuree, ikani, ijam).
1. Iyunithi yokuhlamba kunye nokuxubha amaqamza epetshisi
Lo matshini ucoca ukungcola, uthuli, kunye ne-peach fuzz usebenzisa i-bubble agitation kunye neebrashi ezithambileyo. Amanzi aphinda asetyenziswe ngezihluzi. Isakhelo sentsimbi engatyiwayo siqinisekisa ucoceko kunye nokusetyenziswa ixesha elide. Xa kuthelekiswa nee-spray-only washers, inika ukucoca okungcono kwiziqhamo ezithambileyo ezifana neepesika.
2. I-Peach DestonUmatshini wokufaka
Esi sixhobo sahlula imbewu kwinyama ngesantya esiphezulu. Siqhekeza ipesika ibe ngamasuntswana amancinci, siyilungiselela ukucocwa okanye ukuxutywa. Sisebenza kwipesika eziqhotsiweyo kunye nezikhululekileyo. Xa kuthelekiswa nokuhluzwa ngesandla okanye kancinci, sonyusa amandla kwaye sinciphise inkunkuma.
3. Isigaba Esiphindwe KabiniUkutsalwa kunyeHlaziyaUmatshini wokufaka
Lo matshini uguqula iipesika ezicoliweyo zibe yipuree egudileyo ngokucoca ngobukhulu obubini besikrini. Inqanaba lokuqala lisusa imicu erhabaxa kunye nezikhumba. Inqanaba lesibini livelisa intlama entle. Igcina incasa yesiqhamo ngelixa ilawula ubungakanani beesuntswana. Iphatha iitoni ezi-2–20 ngeyure ngoyilo olulungele i-CIP.
4. I-Evaporator ye-Peach Falling-Film
Le yunithi igxininisa ijusi okanye ipuree ngokuyikhupha emanzini phantsi kwe-vacuum. Isebenzisa uyilo lwefilimu ewelayo ukuze idlulisele ubushushu ngokukhawuleza kwaye isebenzise amandla aphantsi. Igcina incasa yepesika kunye nombala ucocekile. Uyilo lweModular luvumela iziphumo ezilodwa okanye ezininzi zolawulo lweBrix oluguquguqukayo.
5. Inkqubo yokubulala iintsholongwane zepesika
Iindlela zokukhetha ziquka ityhubhu engaphakathi kwityhubhu, iintlobo zetyhubhu. Kwi-puree okanye i-nectar, sisebenzisa i-tubular sterilizer enolawulo lobushushu be-PID. Kwi-peach jam ene-viscosity ephezulu okanye i-concentraate, uhlobo lwetyhubhu engaphakathi luqinisekisa ukufudumeza ngokulinganayo. Zonke ii-sterilizer zilandelela ii-temp-time curves kwaye zithintele ukupheka kakhulu.
6. Umatshini wokuzalisa i-Peach Aseptic
Le filler ipakisha i-puree okanye ijusi ecociweyo kwiingxowa ezingama-220L okanye ezili-1000L ngaphakathi kwiidrama. Isebenzisa umoya ocociweyo, imijikelo ye-CIP/SIP, kunye nolawulo lobunzima. Ivalvu kunye negumbi zihlala zikhuselekile ngomphunga. Xa kuthelekiswa neendlela ezenziwe ngesandla, oku kuqinisekisa ukuba ixesha elide lokugcinwa kunye nokuthunyelwa ngaphandle okukhuselekileyo.
Inkqubo ye-EasyReal isebenza kunyeiipesika ezimthubi, iipesika ezimhlophe, kunye neepesika ezisicabaezivela kumaxesha onyaka ahlukeneyo nakwiindawo ezahlukeneyo. Nokuba izinto zakho zizaifuzz ephezulu, inyama eqinileyookanyeumxholo ophezulu weswekile, sikunceda ulungiselele ii-crushers, ii-refiners, kunye nezihluzi ezifanelekileyo.
Ungazilungisa iziqhamo nokuba zixotyulwe okanye azixotyulwanga. Kwimveliso yejam kunye neyomgqomo, siyayixhasaukuxobula i-lye, ukuxobula umphungaokanyeukusika ngoomatshinikuxhomekeke kukhetho lwakho.
Kwicala lemveliso, ungatshintsha phakathiijusi ecacileyo, ijusi enamafu, ijusi exutyiweyo, ipuree, ijamkunyeiihafu ezifakwe kwi-cannedNganye inendlela yayo eyahlukileyo kancinci yokuhamba, kodwa yabelana ngezixhobo ezininzi zangaphambili nezishushu. Oku kuguquguquka kukunceda uphucule imveliso yexesha lonyaka okanye ujolise kumanqanaba emveliso ahlukeneyo kwiimarike ze-B2B kunye ne-B2C.
I-EasyReal ixhobisa uMgca woLungiso lwePeach ngesixhobo esidityaniswe ngokupheleleyoInkqubo yolawulo lwe-PLC + HMILe nkqubo ikrelekrele ivumela iqela lakho ukuba liqhube, lijonge, kwaye lilungise umgca ngexesha langempela ngokusebenzisa i-interface yesikrini esiphakathi.
Inkqubo ilandelela iiparameter eziphambili zenkqubo ezifana nezi:
● Amaqondo obushushu okufudumeza kunye nokubulala iintsholongwane
● Ukuzalisa ubunzima kunye nokuchaneka komthamo
● Ukusetyenziswa kwamanzi kunye nomphunga
● Isantya sepompo, isantya sokuhamba, kunye nemijikelo ye-CIP
● Ii-alamu zempazamo kunye neengxelo zemveliso
Abaqhubi banokutshintsha ngokulula useto lweemveliso ezahlukeneyo—umzekelo, ukutshintsha ukusuka ekubulaleni iintsholongwane kwijusi (kwi-95°C) ukuya ekubulaleni iintsholongwane kwi-puree (kwi-120°C) ngokucofa nje okumbalwa. I-HMI ibonisaiigrafu ezibukhoma, iigophe zemikhwakunyeiikhawuntara zebhetshiukunceda abaphathi bemveliso ukuba benze izigqibo ngokukhawuleza.
Kwiifektri ezinkulu, sinikezelaiimodyuli zokufikelela kudeukuze iinjineli zakho zikwazi ukujonga ukusebenza komgca ziseofisini okanye zivela kwamanye amazwe. Sikwaxhasaukuhlanganiswa neenkqubo ze-ERP okanye ze-MESukuze kulandeleke ngcono kwaye kulawulwe iindleko.
Le nkqubo yokulawula ekrelekrele inciphisa iimpazamo zabaqhubi, inciphisa ukusetyenziswa kwamandla, kwaye iphucula ukuhambelana kwemveliso kuzo zonke iinguqu.
Ukuba uceba ukuvelisaijusi yepesika, ipuree, ijam, okanye iipesika ezifakwe ebhotileni, I-EasyReal ikulungele ukuxhasa iinjongo zakho. Sinikezela ngezi zinto zilandelayo:
● Ngaphezulu kweminyaka engama-25 yamava kwihlabathi liphela ekucubunguleni iziqhamo
● Iiprojekthi zinikezelwa kumazwe angaphezu kwama-30
● Izixhobo ezinokwenziwa ngokwezifiso kuzo zombini iisetingi zoshishino ezincinci nezinkulu
● Inkxaso yeengcali kuyilo loyilo, ukufakela, kunye nenkonzo yasemva kokuthengisa
Nokuba wandisa umzi-mveliso okhoyo okanye wakha isityalo esitsha, sikunceda ukhethe indlela efanelekileyo yokusebenza kunye nezixhobo.
Qhagamshelana nathi namhlanjeukuqala iprojekthi yakho:
Iwebhusayithi: www.easireal.com/contact-us
I-imeyile:[email protected]
Vumela i-EasyReal ikuncede uguqule iipesika zakho zibe ziimveliso zexabiso eliphezulu—ngokukhuselekileyo, ngokufanelekileyo, nangenzuzo.
Awufumananga umgca wokucubungula iziqhamo okanye imifuno yakho ethile?
Ungakhathazeki—iShanghai EasyReal Machinery Co., Ltd. inikezela ngezisombululo ezenzelwe wena ngokweempawu ezikhethekileyo zemveliso yakho. Iqela lethu lobunjineli linokuvavanya izinto zakho ezikrwada kwaye licebise ulungelelwaniso oluhambelanayo kwiinkqubo zethu zokucubungula ezikhoyo.
Qhagamshelana nathi namhlanjeukuxoxa ngeemfuno zakho ezithile: www.easireal.com/contact-us okanye uthumele i-imeyile[email protected].
Kusenokwenzeka ukuba sele sinesisombululo esiguquguqukayo esifanela isicelo sakho.