Mongolia — 2022 — Shanghai EasyReal Machinery Co., Ltd. (EasyReal, easireal.com) supplied a Carrot Juice Production Line with a maximum capacity of 5 tons per hour for Vitafit Invest Co., Ltd., the company behind the well-known local brand VITAFIT in Mongolia.
This project processes fresh carrots into carrot juice and packs the final product into 20L and 220L aseptic bags. The line combines juice extraction, clarification, blending, deaeration, sterilization, and aseptic filling into one connected process.
• Customer: Vitafit Invest Co., Ltd.
• Brand: VITAFIT
• Country: Mongolia
• Project: Carrot Juice Production Line + Tube-in-tube Sterilizer & Aseptic Bag Filling System
• Capacity: Max. 5000 kg/h
• Raw material: fresh carrots
• Packaging: 20L and 220L aseptic bags
• Storage: ambient storage
• Shelf life: 1 year under proper conditions
• Project year: 2022
Raw Material
The line uses fresh carrots as the main raw material. Carrots first go through washing and lifting, then enter the crushing and juice extraction sections.
Final Product
The line produces carrot juice for bulk aseptic storage. The finished juice is packed in:
• 20L aseptic bags
• 220L aseptic bags
This packaging format supports bulk storage, transport, and downstream use.
The line follows a clear carrot juice processing route:
1. Bubble washing and lifting
2. Hammer crushing
3. Tube-in-tube mash heating
4. Belt pressing / juice extraction
5. Horizontal screw centrifugal separation
6. Blending
7. Vacuum deaeration
8. Automatic tube-in-tube sterilization
9. Aseptic foil bag filling
This process turns fresh carrots into shelf-stable bulk juice in one connected line.
Carrot Bubble Washer and Elevator
The line starts with a bubble washing and lifting unit. This machine washes fresh carrots and moves them to the next step. Clean raw material helps protect downstream equipment and supports stable juice quality.
Carrot Hammer Crusher
After washing, the carrots enter the hammer crusher. This unit breaks the carrots into smaller pieces and prepares the material for heating and juice extraction.
Tube-in-tube Mash Heating Machine
The crushed carrot mash passes through a tube-in-tube preheater, also called a mash heating machine. This step helps prepare the mash for better juice extraction and supports stable process flow.
Belt Juice Extractor
The line uses a belt press to extract juice from the heated carrot mash. This section separates liquid juice from the main solid phase and plays a key role in juice yield.
Horizontal Screw Decanter Centrifuge
After pressing, the juice enters a horizontal screw centrifugal separator. This step helps remove fine solids and improve juice clarity and stability.
Blending System
The blending system adjusts the juice before final sterilization and filling. This section helps control product consistency and supports target quality requirements.
Vacuum Deaeration System
The line also includes a vacuum deaeration system. This unit removes dissolved air from the juice. It helps improve product stability and can help protect color and flavor during storage.
Automatic Tube-in-tube Sterilizer
The carrot juice then enters the automatic tube-in-tube sterilization system. This section applies controlled heat treatment before aseptic filling. It supports food safety and shelf stability.
Aseptic Foil Bag Filling System
The final product is packed by an aseptic foil bag filling system. The system fills carrot juice into 20L and 220L aseptic bags for bulk storage and transport.
Fresh carrot juice needs stable extraction, solids separation, and controlled heat treatment. This line addresses those needs step by step.
• The washing section improves raw material cleanliness.
• The crusher and mash heater prepare the product for better extraction.
• The belt press and centrifugal separator improve juice recovery and reduce solids.
• The deaerator, sterilizer, and aseptic filler support product stability and long shelf life.
This makes the line suitable for industrial carrot juice production and bulk aseptic storage.
The finished product is designed for ambient storage with a 1-year shelf life under proper operating and storage conditions.
Aseptic bag packaging helps the customer:
• store juice in bulk
• transport product efficiently
• supply downstream packaging or beverage production later
This gives the plant more flexibility in production planning and market supply.
This line gives VITAFIT a complete carrot juice processing route from fresh carrots to aseptic bulk product.
It helps the customer:
• process fresh carrots at up to 5 tons per hour
• improve juice extraction and product stability
• pack finished juice in 20L and 220L aseptic bags
• support ambient storage and bulk distribution
• run a clear and practical industrial juice process
For a strong local beverage brand, this type of project supports both production efficiency and stable product quality.
Post time: Mar-16-2023
