The EasyReal Water Bath Blending Vessel inopa yakangwara uye yakachengeteka nzira yekusanganisa, kupisa, uye kubata zvinhu zvinoyerera pasina njodzi yekupisa kana kushatisa zvinonzwisa tsitsi.
Iyi sisitimu inoshandisa bhachi remvura rekunze rinopisa nemagetsi kana matsime emvura. Kupisa kunoenda zvishoma nezvishoma kune chigadzirwa, izvo zvinodzivirira hotspots uye inochengeta yakatetepa makomisheni yakachengeteka. Iyo tangi inosanganisira inogadziriswa-speed agitator kusanganisa mvura zvinyoro nyoro uye nguva dzose.
Vashandisi vanogona kuseta inodiwa chigadzirwa tembiricha nehupamhi hwepamusoro. Iyo sisitimu inopindura munguva-chaiyo, yakabata tembiricha yakagadzikana kutsigira kuvirisa, pasteurization, kana nyore kusanganisa mabasa.
Iyo dhizaini zvakare inosanganisira yehutsanana yekubuda pasi, simbi isina tsvina furemu, nhanho chiratidzo, uye dijitari tembiricha zvinodzora. Yakagadzirira kumhanya seyakamira seyuniti kana sechikamu chetambo yakakura yekugadzirisa.
Kuenzaniswa nemidziyo yakananga-inopisa, iyi modhi inodzivirira kuravira kwechisikigo, chikafu, uye viscosity yezvikafu. Inonyanya kushanda kuR&D basa uye semi-industrial kuyedza uko mhando yakakosha kupfuura huwandu.
Iwe unogona kushandisa Mvura Yekugezera Yekusanganisa Vessel mumaindasitiri mazhinji. Inogamuchirwa zvakanyanya nemafekitori ezvekudya, vagadziri vezvinwiwa, magadzirirwo emukaka, uye marabhoritari ezvidzidzo.
Mumukaka, mudziyo unotsigira kusanganiswa uye kudziyisa zvinyoro-nyoro kwemukaka, mabhesi eyogati, magadzirirwo ekirimu, uye cheese slurries. Inodzivirira kupisa uye inobatsira kudzora kuita kwehutachiona.
Mumuto wemichero uye zvirimwa-zvakavakirwa zvinwiwa zvikamu, zvinosanganisa zvinongedzo senge mango pulp, kokonati mvura, oat base, kana miriwo inotorwa. Iko kupisa kwakapfava kunobatsira kuchengetedza zvinonaka zvechisikigo uye mavara.
Chikafu R&D labs inoshandisa iyi sisitimu kuyedza mabikirwo, kuongorora maitiro ekupisa, uye kutevedzera matanho ekugadzira ekutengesa. Yakakodzerawo kugadzira soups, broths, sosi, uye zvinwiwa zvinovaka muviri zvigadzirwa zvinoda kudzika-kugera kushushikana uye kwakaringana kudzora kupisa.
Zvivakwa zvePharma-giredhi uye vanogadzira chikafu chinoshanda vanoshandisawo mudziyo kubata misanganiswa ine probiotics, mavhitaminzi, ma enzymes, kana zvimwe zvinopisa zvinopisa.
Kusiyana neyakajairwa kusanganisa matangi, Iyo Mvura Yekugezera Yekusanganisa Vessel inofanirwa kuchengetedza yakasimba kutonga pamusoro pekudziya curves uye kusanganisa kufanana. Zvimwe zvigadzirwa, kunyanya mumarara emvura, organic extracts, kana mukaka-based foods, zvinonyanya kunzwisiswa nekushanduka kwekushisa.
Kana kupisa kwakanyanya kunanga, kunokonzeresa kugadzika kweprotein, kuparara kwemavara, kana kurasika. Kana kusanganiswa kusina kuenzana, kunotungamirira kune kusagadzikana kwechigadzirwa kana microbial hotspots. Ndicho chikonzero chirongwa chekugeza mvura chinoshanda zviri nani. Inopisa chikamu chekunze chemvura, iyo inobva yakomberedza tangi yekusanganiswa. Izvi zvinogadzira nyoro envelopu inopisa.
Paunenge uchigadzira zvigadziko zvakasvibiswa zvekudya, sekudya kwemvura kana organic slurry kubva muchero / miriwo yakasara, mudziyo uyu unobatsira kudzikamisa musanganiswa uye kubvisa mabhakitiriya pasina kubika.
Kune yakakwira-shuga kana viscous musanganiswa (senge sirasi kana pulp inosanganiswa), sisitimu inovimbisa yunifomu yekupisa kupisa pasina kunamatira kana caramelizing. Izvo zvakare yakanakira batch-kune-batch kuenderana panguva yekuyedza lab kana diki-batch kushambadzira.
Heino kuyerera kwakajairika kwemashandiro anoita chikepe ichi murabhoritari kana mutyairi chirimwa:
1.Preheating (kana zvichidiwa)- Optional preheat mubhafa tangi kana inline heater.
2. Raw Liquid Kudyisa-Dururira mubhesi zvinhu (mukaka, muto, slurry, kana feedstock).
3. Mvura Yekugeza Kupisa- Tanga kupisa kwemvura kuti usvike kune chinangwa chekushisa kwechigadzirwa (30-90 ° C).
4. Kuvhiringidzika & Kusanganiswa- Kuenderera mberi kwakaderera-kuveura kusanganiswa kunovimbisa kupisa kwakafanana uye kugovera.
5. Optional Pasteurization kana Fermentation-Bata panguva yakatarwa-tembiricha musanganiswa kuti ugadzikane kana tsika musanganiswa.
6. Sampling & Monitoring- Tora kuverenga, bvunzo pH, log data.
7. Discharge & Next Danho- Fambisa chigadzirwa chakasanganiswa kune kuzadza, kubata tangi, kana kurapa kwechipiri (semuenzaniso, sterilizer, homogenizer).
① Mvura Yekugezera Inosanganisa Mudziyo
Iyi ndiyo core unit. Inosanganisira tangi yesimbi isina tsvina, apo mvura inopisa inoyerera kuburikidza nehoko rekunze kupisa chigadzirwa zvinyoro. Imba yemukati inobata chikafu chemvura. A variable-speed agitator inosanganisa zviri mukati pasina kuunza mweya. Iyo ngarava ine yakasanganiswa yemagetsi kana steam hita, dhijitari tembiricha controller, kuchengetedza kumanikidza vharafu, uye drain valve. Kunyanya kukosha kwayo kunyangwe kuchinjisa kupisa pasina kupisa, yakanakira mukaka, michero-yakavakirwa zvinwiwa, kana yekuvirisa lab.
② Precision Temperature Controller (PID Panel)
Iri bhokisi rekudzora rinoshandisa PID logic kutarisa chigadzirwa tembiricha munguva chaiyo. Inogadzirisa chiyero chekupisa pakarepo. Vashandisi vanokwanisa kuseta tembiricha chaiyo (semuenzaniso, 37°C yekuvirisa kana 85°C pasteurization). Izvi zvinoita kuti chigadzirwa chirambe chakagadzikana uye chinodzivirira kupisa kwemafuta asina kusimba senge probiotics kana enzymes.
③ Magetsi kana Steam Heating Unit
Kune mamodheru akamira, coil yemagetsi yekudziya inotenderera mvura inopisa yakatenderedza tangi. Kune zvigadziriso zveindasitiri, vharafu inopinza inobatana nepakati peutsi. Masisitimu ese ari maviri anoratidza kudzivirira kwekupisa, kupisa kwemafuta, uye masevha ekuchengetedza simba. EasyReal inopa sarudzo dzekuchinja pakati pemodhi zvinoenderana nenharaunda yenzvimbo.
④ Agitation System ine Adjustable Speed
Iyo agitator inosanganisira yepamusoro-yakaiswa mota, shaft, uye hutsanana-giredhi paddles. Vashandisi vanogona kugadzirisa kumhanya kwekusanganisa kuti ikwane viscosity yechigadzirwa. Izvi zvinodzivirira nzvimbo dzakafa uye zvinotsigira homogeneous kusanganiswa kwe pulp, hupfu, kana mafomu akapfuma. Special blades anowanikwa kune yakakwirira-fiber kana zviyo-based slurries.
⑤ Sampling & CIP Nozzles
Tangi yega yega inosanganisira sampling valve uye sarudzo yakachena-mu-nzvimbo (CIP) nozzle. Izvi zvinoita kuti zvive nyore kuunganidza sampuli dzebvunzo kana kugeza tangi otomatiki nemvura inopisa kana detergent. Iyo yehutsanana dhizaini inoderedza njodzi yekusvibiswa uye inopfupisa yekuchenesa nguva.
⑥ Optional pH uye Pressure Sensors
Ma-add-ons anosanganisira chaiyo-nguva pH monitors, pressure gauges, kana furo sensors. Izvi zvinobatsira kuronda chimiro chekuvirisa, kemikari reaction point, kana kupupa furo panguva yekudziya. Dhata inogona kuratidzwa pachiratidziro kana kutumirwa kune USB kuti iongororwe.
Iyo Mvura Yekugeza Yekusanganisa Vessel inoshanda neyakasiyana siyana yezvinhu. Izvi zvinosanganisira mukaka, muto wemichero, slurry yemuriwo, zvinwiwa zvezvirimwa, uye kunyange nzizi dzakanyorova dzemarara.
Zvemukaka, inogadzira mukaka, yogurt base, uye cream inosanganiswa pasina kupisa mapuroteni. Kune muto uye zvinwiwa zvinoshanda, zvinobatsira kusanganisa pulp uye mvura-inonyungudika makomisheni pasina kugadzikana. Kune marara emarara emukicheni anoshandiswa mufetereza kana chikafu, tangi inochengetedza biological chiitiko ichiuraya hutachiona nekupisa kwakadzikira.
Unogona kushandura zviri nyore pakati pemabhechi akasiyana kana mabikirwo. Kuchenesa kunokurumidza. Izvi zvinoreva kuti chikepe chimwe chinogona kumhanyisa mapurojekiti akati wandei pazuva - sekuyedza muto mangwanani uye nemiedzo yesobho yakaviriswa masikati.
Mafomu ekubuda anoenderana neakadzika masisitimu. Semuyenzaniso:
• Batanidza kune aseptic filler kubhodhoro rakachena muto.
• Pipe kuti evaporator kuti ukobvu.
• Enda kune homogenizer kuti uite nyore.
• Tumira kune fermentation cabinet kune zvinwiwa zveprobiotic.
Kunyangwe chinangwa chako chiri chepamusoro-protein oat chinwiwa, enzyme-yakapfuma mukaka wechirimwa, kana yakagadzikana tsvina feedstock, mudziyo uyu unokodzera basa racho.
Kana iwe uri kushanda pazvinwiwa zvinwiwa zvekubika, zvigadzirwa zvinovaka muviri, kana marara echikafu-ku-kudyisa mapurojekiti, mudziyo uyu unokupa iwo chaiwo uye kutonga kuti ubudirire.
EasyReal yakaendesa ngarava dzinosanganisa kune dzinopfuura makumi matatu nyika. Vatengi vedu vanotangira kubva kune yekutanga chikafu malebhu kuenda kune yenyika R&D masangano. Imwe neimwe yakagashira dhizaini dhizaini, kudzidziswa kwemushandisi, uye mushure-kutengesa rutsigiro.
Isu tinovaka sisitimu yega yega kubva pakatanga-yakagadzirirwa kumidziyo yako, zvinangwa zvekugadzira, uye dhizaini yesaiti. Ndiwo maitiro atinoita kuti tive nechokwadi che ROI iri nani, nyaya shoma dzemhando yepamusoro, uye kushanda kwakapfava.
Bata nesu nhasi kuti titaure nemainjiniya edu.
Ngatigadzirirei mutsara wako wekutyaira unotevera.
Ne EasyReal, kuvaka iyo chaiyo sisitimu iri nyore kupfuura zvaunofunga.
EasyReal'sChibereko Pulper Machineinoshanda zvakasiyana-siyana, yakagadzirirwa kubata huwandu hwakawanda hwemhando dzemichero uye kujairana nemhando dzakasiyana dzechigadzirwa:
Zvibereko zvinyoro: banana, papaya, sitirobheri, peach
Zvibereko zvakasimba: apuro, peya (inoda preheating)
Inonamira kana ine starchy: mango, guava, jujube
Seeded fruit: matomatisi, kiwi, chido muchero
Berries ane matehwe: mazambiringa, blueberry (anoshandiswa ane coarse mesh)
Coarse puree: yejamu, sosi, uye bhekari inozadza
Puree yakanaka: yekudya kwevana, misanganiswa yeyoghurt, uye kunze kwenyika
Mixed purees: bhanana + sitirobheri, tomato + karoti
Pulp yepakati: kuti uwedzere kuisa pfungwa kana sterilization
Vashandisi vanogona kushandura zviri nyore pakati pezvigadzirwa nekushandura mesh skrini, kugadzirisa kumhanya kwe rotor, uye kugadzirisa nzira dzekudyisa - kuwedzera ROI kuburikidza neyakasiyana-chigadzirwa kugona.