EasyReal'schubhu iri muchubhu kupisa exchangerinopa mhinduro yakasimba uye inoshanda yekurapa zvinwiwa zvechikafu zvakakora uye zvine mwero panguva yekupisa. Kugadzirwa kwayo kwemachubhu maviri kunobvumira chigadzirwa kuti chifambe muchubhu yemukati ukuwo zvinhu zvinopisa kana zvinotonhora zvichiyerera mugoko rekunze, zvichiita kuti pave nekuchinjana kwakananga kwekupisa pamusoro. Iyi nzira inoita kuti pave nekudziya nekutonhorera nekukurumidza, kunyangwe kune zvinhu zvinonamira kana zvakakora zvakanyanya senge domasi paste kana mango pulp.
Kusiyana nema plate kana shell-and-tube systems, dhizaini ye tube iri mu tube inoderedza njodzi yekuvharika uye inoshivirira saizi dzakasiyana-siyana dze particles. Nzvimbo yemukati yakatsetseka uye yakachena inodzivirira kuunganidzwa kwezvigadzirwa uye inotsigira kutenderera kwakazara kweCIP cleaning. Exchanger inogona kushanda patembiricha inosvika 150°C uye kudzvanya kusvika 10 bar, zvichiita kuti ive yakakodzera kune ese ari maviri HTST neUHT thermal processes.
Zvikamu zvese zvinobata zvinhu zvakagadzirwa nesimbi isingatsvinda yemhando yepamusoro. Zvimwe zvinhu zvinosanganisira majaketi ekudzivirira kupisa, misungo yemutsi, uye zvinodzosera mafambiro ekuyerera kwemvura kuti zvienderane nezvinodiwa zvakasiyana zvemaitiro. Kana zvabatanidzwa neEasyReal's automated control interface, inova chinhu chikuru chechero mutsetse wekubvisa tsvina kana kuuraya utachiona.
Iyochubhu iri muchubhu kupisa exchangerInokodzera maindasitiri akasiyana-siyana uko kunodiwa kurapwa kwakafanana uye kwakapfava. Mafekitori ezvekudya anogadzira tomato paste, chili sauce, ketchup, mango puree, guava pulp, kana concentrated juice anobatsirwa nekufamba kwayo kusina kuvharika. Kushanda kwayo zvakanaka kunotsigira kupisa, kugara kwenguva refu (ESL), uye kushanda kweasina utachiona pakurongedza.
Muindasitiri yemukaka, chigadzirwa ichi chinoshanda nemakirimu ane mafuta akawanda kana zvinwiwa zvemukaka pasina kupisa kana kushanduka kweprotein. Mumitsetse yezvinwiwa zvezvirimwa, chinogadzira zvinwiwa zveoat, soy, kana almond uku chichichengetedza hunhu hwemanzwiro.
Nzvimbo dzekuongorora nekuvandudza mashandiro ekugadzira nekugadzira zvinhu (R&D) pamwe nefekitori dzekuedza dzinosarudzawo machubhu ekuisa mushonga muchubhu kuti zviongororwe nemasampuli akapfava, kugadzira maresipi, uye kugadzirisa ma process parameters. Kana zvabatanidzwa nema flow metres, masensa, uye PLC control panels, zvinoita kuti zvigadziriswe panguva chaiyo ye sterilization parameters kuti zvizadzise zvinangwa zvakasiyana-siyana zvechigadzirwa nekuchengetedza.
Mvura yakakora kana inonamira senge domasi paste kana bhanana puree haishande semvura. Inoramba kuyerera, inochengetedza kupisa zvisina kuenzana, uye inogona kukonzera kutsva. Zvinochinja-chinja kupisa kwemaplate zvinowanzo tambura nemamiriro ezvinhu aya, zvichikonzera njodzi dzehutsanana uye kusashanda zvakanaka.
Iyochubhu iri muchubhu kupisa exchangerInogadzirisa matambudziko aya nedhizaini yakagadzirirwa mvura yakaoma. Inogamuchira zvinhu zvakasimba, mbeu, kana fiber pasina kuvharika. Kupisa kwayo kwakafanana kunodzivirira kupisa kwakanyanya kunogona kuchinja ruvara, kunaka, kana kudya.
Semuyenzaniso:
Kuchenesa domasi nepaste kunoda kukurumidza kupisa kusvika 110–125°C, zvichiteverwa nekutonhora nekukurumidza.
Kugadziriswa kwemuchero wemuchero kunoda kutarisirwa kwakanyatsonaka kwe90–105°C kudzivirira kukanganiswa kwemaumbirwo nemavhitamini.
Mukaka wemuriwo une kirimu unofanira kuchengetedza emulsion yakasimba kana uchipisa zvakanyanya.
Zvinodiwa pakugadzirisa izvi zvinoda michina yakanyatsogadzirwa, iri nyore kuchenesa, uye inoenderana neCIP neSIP systems. EasyReal's tube in tube sterilizer inokodzera basa iri zvakakwana.
Kusarudza chakakodzerachinoshandiswa pasteurizer muchubhuSisitimu iyi inoenderana nezvinhu zvina zvakakosha: rudzi rwechigadzirwa, mwero wekuyerera kwemvura, nguva yaunoda kuchengetwa, uye nzira yekurongedza.
Rudzi rweChigadzirwa
Madomasi akakora (semuenzaniso, domasi rakawanda, gwava pulp) anoda machubhu akafara emukati. Majusi ane pulp angada dhizaini yekuyerera kwemvura kuti asagadzikane. Zvinwiwa zvakajeka zvinoda kupisa kushoma kuti zvichengetedze kunhuhwirira.
Mwero weKuyerera / Kugona
Midziyo midiki inogona kuda 500–2000L/awa. Mitsetse yemaindasitiri inotangira pa5,000 kusvika 25,000L/awa. Huwandu hwezvikamu zvemachubhu hunofanira kuenderana nemagetsi anoshandiswa uye mutoro wekupisa.
Nhanho yeKubvisa Kuvharwa
Sarudza HTST (90–105°C) kuti igare kwenguva refu. Kana uri kushandisa UHT (135–150°C), iva nechokwadi chekuti jaketi remutsi uye insulation zvirimo.
Nzira yekurongedza
Kana mabhodhoro anozadza zvinopisa, chengetedza tembiricha yekubuditsa mvura iri pamusoro pe85°C. Kana madhiramu asina utachiona kana kuti BIB filling, sanganisai nezvinotonhodza uye mavharuvhu asina utachiona.
EasyReal inopa dhizaini yemarongerwo uye simulation yekuyerera kwemagetsi kuti ibatsire vatengi kusarudza magadzirirwo akanakisa. Dhizaini yedu yemamodular inotsigira kuvandudzwa mune ramangwana.
| 1 | Zita | Zvishandiso zvekuchenesa chubhu |
| 2 | Mugadziri | Tekinoroji yeEasyReal |
| 3 | Dhigirii reOtomatiki | Zvizere Zvega |
| 4 | Rudzi rweMutengesi | chubhu iri muchubhu kupisa exchanger |
| 5 | Kugona Kuyerera | 100~12000 L/H |
| 6 | Pombi Yechigadzirwa | Pombi yekumanikidzwa kwakanyanya |
| 7 | Kudzvanywa Kwakanyanya | 20 bhawa |
| 8 | Basa reSIP | Inowanikwa |
| 9 | Basa reCIP | Inowanikwa |
| 10 | Kubatanidzwa Kwakagadziriswa | Sarudzo |
| 11 | Mudziyo weVacuum wakavakwa mukati | Sarudzo |
| 12 | Kuzadza Bhegi reAseptic mumutsetse | Inowanikwa |
| 13 | Kupisa Kuchenesa | Inogona kugadziriswa |
| 14 | Tembiricha yekubuditsa | Inogona kugadziriswa. Kuzadza kweAseptic ≤40℃ |
Parizvino, kushandiswa kwesimbi muchubhu kwave kuchishandiswa zvakanyanya munzvimbo dzakasiyana siyana, dzakadai seChikafu, Zvinwiwa, Zvigadzirwa zvehutano, nezvimwewo, semuenzaniso:
1. Muchero weMichero neMuriwo Wakakora
2. Puree yemichero nemiriwo/Puree yakakanyiwa
3. Jamu yemichero
4. Chikafu cheVana
5. Zvimwe Zvigadzirwa zveLiquid zvine Viscosity Yakawanda.